Texas Instruments bq27531EVM User Manual

Texas Instruments bq27531EVM User Manual

With bq27531 battery management unit impedance track fuel gauge and bq24192 4.5-a, switch-mode battery charger for single-cell applications

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bq27531EVM With bq27531 Battery Management Unit
Impedance Track™ Fuel Gauge and bq24192 4.5-A,
Switch-Mode Battery Charger for Single-Cell Applications
This evaluation module (EVM) is a complete evaluation system for the Battery Management Unit (BMU)
chipset consisting of the bq27531-G1 fuel gauge and bq24192 battery charger. The EVM includes one
bq27531 circuit, including a current sense resistor and one thermistor. In addition, the fuel gauge controls
the bq24192 battery charger's settings and monitors its status via I
chipset provides all necessary components to monitor and predict capacity for a system-side fuel gauge
solution as well as to charge the battery from either an adapter or USB input with up to 4.5-A of charge
current. The circuit module connects directly across the battery pack. With the EV2300 interface board
and software, the user can read the bq27531-G1 data registers, program the chipset for different pack
configurations, log cycling data for further evaluation, and evaluate the overall functionality of the battery
management unit solution under different charge and discharge conditions. The latest Microsoft
Windows
based PC software can be downloaded from the product folder on the Texas Instruments Web
®
site.
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Impedance Track is a trademark of Texas Instruments.
Microsoft, Windows are registered trademarks of Microsoft Corporation.
All other trademarks are the property of their respective owners.
SLUUA90A - April 2013 - Revised July 2016
Submit Documentation Feedback
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bq27531EVM With bq27531 Battery Management Unit Impedance Track™
Fuel Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell
Copyright © 2013-2016, Texas Instruments Incorporated
SLUUA90A - April 2013 - Revised July 2016
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Applications

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Summary of Contents for Texas Instruments bq27531EVM

  • Page 1: Table Of Contents

    The latest Microsoft ® Windows based PC software can be downloaded from the product folder on the Texas Instruments Web ® site. Contents ........................
  • Page 2: Features

    The circuit module incorporates a bq27531 battery gas gauge integrated circuit (IC) and all other components necessary to accurately predict the capacity of 1-series Li-ion cell. bq27531EVM With bq27531 Battery Management Unit Impedance Track™ SLUUA90A – April 2013 – Revised July 2016 Fuel Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell...
  • Page 3: Schematic

    Circuit Module www.ti.com Figure 1. Schematic SLUUA90A – April 2013 – Revised July 2016 bq27531EVM With bq27531 Battery Management Unit Impedance Track™ Fuel Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell Submit Documentation Feedback Applications Copyright © 2013–2016, Texas Instruments Incorporated...
  • Page 4 SYS pin TP16 PGND TP17 PGND bq27531EVM With bq27531 Battery Management Unit Impedance Track™ Fuel SLUUA90A – April 2013 – Revised July 2016 Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell Submit Documentation Feedback Applications Copyright © 2013–2016, Texas Instruments Incorporated...
  • Page 5 2-3 OFF: Fuel gauge enable (CE) pin low to disable gauging ENABLE SLUUA90A – April 2013 – Revised July 2016 bq27531EVM With bq27531 Battery Management Unit Impedance Track™ Fuel Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell Submit Documentation Feedback Applications Copyright ©...
  • Page 6: Circuit Module Physical Layouts, Bill Of Materials, And Schematic

    EXAS NSTRUMENTS Figure 2. bq27531EVM-001 Layout – Silk Screen bq27531EVM With bq27531 Battery Management Unit Impedance Track™ SLUUA90A – April 2013 – Revised July 2016 Fuel Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell Submit Documentation Feedback Applications Copyright ©...
  • Page 7: Layer 1

    Circuit Module Physical Layouts, Bill of Materials, and Schematic www.ti.com Figure 3. Layer 1 SLUUA90A – April 2013 – Revised July 2016 bq27531EVM With bq27531 Battery Management Unit Impedance Track™ Fuel Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell Submit Documentation Feedback Applications...
  • Page 8: Layer 2

    Circuit Module Physical Layouts, Bill of Materials, and Schematic www.ti.com Figure 4. Layer 2 bq27531EVM With bq27531 Battery Management Unit Impedance Track™ SLUUA90A – April 2013 – Revised July 2016 Fuel Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell...
  • Page 9: Layer 3

    Circuit Module Physical Layouts, Bill of Materials, and Schematic www.ti.com Figure 5. Layer 3 SLUUA90A – April 2013 – Revised July 2016 bq27531EVM With bq27531 Battery Management Unit Impedance Track™ Fuel Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell Submit Documentation Feedback Applications...
  • Page 10: Layer 4

    Circuit Module Physical Layouts, Bill of Materials, and Schematic www.ti.com Figure 6. Layer 4 bq27531EVM With bq27531 Battery Management Unit Impedance Track™ SLUUA90A – April 2013 – Revised July 2016 Fuel Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell...
  • Page 11 Resistor, Chip, 1/10W, 1% ERJ-3EKF7680V Panasonic SLUUA90A – April 2013 – Revised July 2016 bq27531EVM With bq27531 Battery Management Unit Impedance Track™ Fuel Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell Submit Documentation Feedback Applications Copyright © 2013–2016, Texas Instruments Incorporated...
  • Page 12 Semitec Shunt, 100-mil, Black 0.100 929950-00 PWR216 bq27531EVM With bq27531 Battery Management Unit Impedance Track™ Fuel SLUUA90A – April 2013 – Revised July 2016 Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell Submit Documentation Feedback Applications Copyright © 2013–2016, Texas Instruments Incorporated...
  • Page 13: Evm Hardware And Software Setup

    Figure 7. BAT_Load (PR1010) Schematic SLUUA90A – April 2013 – Revised July 2016 bq27531EVM With bq27531 Battery Management Unit Impedance Track™ Fuel Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell Submit Documentation Feedback Applications...
  • Page 14 8. After the preceding steps have been performed, the test setup for PWR216 is configured as is shown Figure 8 bq27531EVM With bq27531 Battery Management Unit Impedance Track™ SLUUA90A – April 2013 – Revised July 2016 Fuel Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell...
  • Page 15: Test Setup For Bq27531Evm (Pwr216)

    6. Double-click the software executable and follow all instructions and prompts. SLUUA90A – April 2013 – Revised July 2016 bq27531EVM With bq27531 Battery Management Unit Impedance Track™ Fuel Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell Submit Documentation Feedback Applications Copyright ©...
  • Page 16: Troubleshooting Unexpected Dialog Boxes

    The driver is not signed, so the administrator must allow installation of unsigned drivers in the operating system policy. bq27531EVM With bq27531 Battery Management Unit Impedance Track™ SLUUA90A – April 2013 – Revised July 2016 Fuel Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell...
  • Page 17: Operation

    Operation This section details the operation of the bqStudio software. Starting the Program Run bqStudio from the Start | All Programs | Texas Instruments | Battery Management Studio. The main screen (Figure 9) appears. If instead of Figure 9...
  • Page 18: Bqstudio Default Page

    The settings can be configured using the Data Memory screen (Figure 11). bq27531EVM With bq27531 Battery Management Unit Impedance Track™ SLUUA90A – April 2013 – Revised July 2016 Fuel Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell Submit Documentation Feedback Applications Copyright ©...
  • Page 19: Calibration

    This performs the internal calibration of the coulomb counter input offset. Press the Calibrate Coulomb Counter button. SLUUA90A – April 2013 – Revised July 2016 bq27531EVM With bq27531 Battery Management Unit Impedance Track™ Fuel Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell Submit Documentation Feedback Applications Copyright ©...
  • Page 20: Calibration Screen

    • Press the Calibrate Gas Gauge button. Figure 12. Calibration Screen bq27531EVM With bq27531 Battery Management Unit Impedance Track™ SLUUA90A – April 2013 – Revised July 2016 Fuel Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell Submit Documentation Feedback Applications Copyright ©...
  • Page 21: Advanced Communication I 2 C

    Figure 14. Golden Image Output Screen Figure 15. Perform Programming Screen SLUUA90A – April 2013 – Revised July 2016 bq27531EVM With bq27531 Battery Management Unit Impedance Track™ Fuel Gauge and bq24192 4.5-A, Switch-Mode Battery Charger for Single-Cell Submit Documentation Feedback Applications Copyright ©...
  • Page 22: Related Documentation From Texas Instruments

    Related Documentation From Texas Instruments To obtain a copy of any of the following TI documents, call the Texas Instruments Literature Response Center at (800) 477-8924 or the Product Information Center (PIC) at (972) 644-5580. When ordering, identify this document by its title and literature number. Updated documents also can be obtained through the TI Web site at www.ti.com.
  • Page 23 STANDARD TERMS AND CONDITIONS FOR EVALUATION MODULES Delivery: TI delivers TI evaluation boards, kits, or modules, including any accompanying demonstration software, components, or documentation (collectively, an “EVM” or “EVMs”) to the User (“User”) in accordance with the terms and conditions set forth herein. Acceptance of the EVM is expressly subject to the following terms and conditions.
  • Page 24 FCC Interference Statement for Class B EVM devices NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
  • Page 25 【無線電波を送信する製品の開発キットをお使いになる際の注意事項】 開発キットの中には技術基準適合証明を受けて いないものがあります。 技術適合証明を受けていないもののご使用に際しては、電波法遵守のため、以下のいずれかの 措置を取っていただく必要がありますのでご注意ください。 1. 電波法施行規則第6条第1項第1号に基づく平成18年3月28日総務省告示第173号で定められた電波暗室等の試験設備でご使用 いただく。 2. 実験局の免許を取得後ご使用いただく。 3. 技術基準適合証明を取得後ご使用いただく。 なお、本製品は、上記の「ご使用にあたっての注意」を譲渡先、移転先に通知しない限り、譲渡、移転できないものとします。 上記を遵守頂けない場合は、電波法の罰則が適用される可能性があることをご留意ください。 日本テキサス・イ ンスツルメンツ株式会社 東京都新宿区西新宿6丁目24番1号 西新宿三井ビル 3.3.3 Notice for EVMs for Power Line Communication: Please see http://www.tij.co.jp/lsds/ti_ja/general/eStore/notice_02.page 電力線搬送波通信についての開発キットをお使いになる際の注意事項については、次のところをご覧くださ い。http://www.tij.co.jp/lsds/ti_ja/general/eStore/notice_02.page SPACER EVM Use Restrictions and Warnings: 4.1 EVMS ARE NOT FOR USE IN FUNCTIONAL SAFETY AND/OR SAFETY CRITICAL EVALUATIONS, INCLUDING BUT NOT LIMITED TO EVALUATIONS OF LIFE SUPPORT APPLICATIONS.
  • Page 26 Notwithstanding the foregoing, any judgment may be enforced in any United States or foreign court, and TI may seek injunctive relief in any United States or foreign court. Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2015, Texas Instruments Incorporated...
  • Page 27 IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue.

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