WESTECH LandStar LS1024R Instruction Manual

WESTECH LandStar LS1024R Instruction Manual

Solar light controller

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LS1024R / LS1524R / LS2024R
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——
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I I I I NSTRUCTION
NSTRUCTION
NSTRUCTION
NSTRUCTION
T T T T hank you very much for selecting our product!
hank you very much for selecting our product!
hank you very much for selecting our product!
hank you very much for selecting our product!
T T T T his manual offers important information and suggestions
his manual offers important information and suggestions
his manual offers important information and suggestions
his manual offers important information and suggestions
with respect to installation, use and troubleshooting, etc.
with respect to installation, use and troubleshooting, etc.
with respect to installation, use and troubleshooting, etc.
with respect to installation, use and troubleshooting, etc.
Please read this manual carefully before using the product
Please read this manual car
Please read this manual car
Please read this manual car
and pay attention
and pay attention to the safety recommendations in it.
and pay attention
and pay attention
Solar Light Controller
MANUAL
MAN
MAN
MAN
efully before using the product
efully before using the product
efully before using the product
to the safety recommendations in it.
to the safety recommendations in it.
to the safety recommendations in it.
UAL
UAL
UAL

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Summary of Contents for WESTECH LandStar LS1024R

  • Page 1 LS1024R / LS1524R / LS2024R —— —— —— —— Solar Light Controller I I I I NSTRUCTION NSTRUCTION NSTRUCTION NSTRUCTION MANUAL T T T T hank you very much for selecting our product! hank you very much for selecting our product! hank you very much for selecting our product! hank you very much for selecting our product! T T T T his manual offers important information and suggestions...
  • Page 2 LandStar LS1024R / LS1524R / LS2024R —— —— —— —— Solar Light Controller Specification Summary Nominal system voltage 12 / 24VDC* Maximum PV input voltage Nominal charge / discharge current LS1024R LS1524R LS2024R * The controller will recognize the system rated voltage when start up. If the battery voltage is lower than 18V, it will recognize the system as 12V.
  • Page 3: Table Of Contents

    Contents 1 Important Safety Information ........1 2 General Information ...........2 2.1 Product Overview ..........2 2.2 Product Features ..........3 3 Installation Instructions ..........4 3.1 General Installation Notes ........4 3.2 Mounting .............4 3.3 Wiring ..............6 4 Operation ..............10 4.1 PWM Technology ..........10 4.2 Battery Charging Information ......10 4.3 LED Indicators ..........12 4.4 Setting Operation ..........14...
  • Page 4: Important Safety Information

    1 Important Safety Information Save These Instructions This manual contains important safety, installation and operating instructions. The following symbols are used throughout this manual to indicate potentially dangerous conditions or mark important safety instructions, please take care when meeting these symbols. WARNING: Indicates a potentially dangerous condition.
  • Page 5: General Information

    2 General Information 2.1 Product Overview Thank you for selecting LandStar series solar light controller that adopts the most advanced digital technique and operates fully automatically. The Pulse Width Modulation (PWM) battery charging can greatly increase the lifetime of battery. It has various unique functions and quite easy to use, such as: •12/24V automatic recognition •High efficient Series PWM charging, increase the battery lifetime and improve the solar system performance.
  • Page 6: Product Features

    2.2 Product Features Figure 2-1 Land Star characteristics 1 –Temperature Sensor Measure ambient temperature and make temperature compensation for charging and discharging. – Charging status LED indicator An LED indicator that shows charging status and also indicates when battery voltage is higher than over voltage disconnect voltage. 3 –...
  • Page 7: Installation Instructions

    9 –Solar Module Terminals Connect solar modules. 10 –Battery Terminals Connect batteries. 11 –Load Terminals Connect loads. 3 Installation Instructions 3.1 General Installation Notes •Read through the entire installation section first before beginning installation. •Be very careful when working with batteries. Wear eye protection. Have fresh water available to wash and clean any contact with battery acid.
  • Page 8 WARNING: Risk of explosion! Never install the controller in a sealed enclose with flooded batteries! Do not install in a confined area where battery gassed can accumulate. Step 1: Choose Mounting Location Locate the controller on a vertical surface protected from direct sun, high temperature, and water.
  • Page 9: Wiring

    3.3 Wiring NOTE: A recommended connection order has been provided for maximum safety during installation. NOTE: The controller is a common positive ground controller. CAUTION: Don’t connect the loads with surge power exceeding the ratings of the controller. CAUTION: For mobile applications, be sure to secure all wiring.
  • Page 10 Before battery is connected, make sure that battery voltage is greater than 6V so as to start up the controller. If system is 24V, make sure battery voltage is not less than 18V. System voltage can only be automatically recognized when controller start up for the first time.
  • Page 11 If wiring the load connection to a load distribution panel, each load circuit should be fused separately. The total load draw should not exceed the load rated current of controller. Step 3: Solar wiring WARNING: Risk of electric shock! Exercise caution when handling solar wiring.
  • Page 12 Step 4: Confirm Wiring Double-check the wiring in step1 through 3. Confirm correct polarity at each connection. Verify that all six terminals are tightened. Solar Module Load Fuse Fuse 150mm(5.9inches) Battery Figure 3-5 System wiring review Step 5: Confirm power on When battery power is applied and the controller starts up, the battery LED indicator will be green.
  • Page 13: Operation

    4 Operation 4.1 PWM Technology (Series Pulse Width Modulation) The controller adopts the advanced series pulse width modulation (PWM) charging mode. With range of 0-100%, it can charge the battery quickly and stably under any condition of solar photovoltaic system. PWM charging mode use automatic conversion duty ratio pulses current to charge the battery.
  • Page 14 ·Float Charge After the battery is fully charged in Boost voltage stage, the controller reduces the battery voltage to Float voltage set point. When the battery is fully recharged, there will be no more chemical reactions and all the charge current transmits into heat and gas at this time.
  • Page 15: Led Indicators

    Certain types of batteries benefit from periodic equalizing charge, which can stir the electrolyte, balance battery voltage and complete chemical reaction. Equalizing charge increases the battery voltage, higher than the standard complement voltage, which gasifies the battery electrolyte. If the battery is being over discharged, the solar controller will automatically turn to equalize charging stage, and the equalize stage remain 120mins.
  • Page 16 • • • • Battery status indicator GREEN ON when battery voltage in normal range GREEN SLOWLY FLASHING when battery full ORANGE ON when battery under voltage RED ON when battery over discharged Please refer to section 5 for troubleshooting. Battery status LED indicator Table 4-2 Color...
  • Page 17: Setting Operation

    Setting Operation Dual timer function Timer2 Timer1 Light Midnight Number Number of hours of hours Light Sunset Sunrise The default night length is 10 hours.The controller can learn the night length refering to the previous night so as to adapt to the different seasons. However, it will take some time to learn it.
  • Page 18 4. Manual mode This mode is to turn ON and OFF the load by manual. • • • • Load Work Mode Setting Timer1 Setting indicator Load work mode LED digital tube Timer2 Setting indicator Battery type Setting Indicator Setting button Figure 4-3 Setting operation indicating Press the setting button once and setting indicators will be changed once among timer 1, timer2 and battery type.
  • Page 19 Load work mode Table 4-5 Timer1 Digital Disable Dusk to Dawn, Load will be on all night Load will be on for 1 hour after ten minutes delay since sunset Load will be on for 2 hours after ten minutes delay since sunset Load will be on for 3 hours after ten minutes delay since sunset Load will be on for 4 hours after ten minutes delay since sunset Load will be on for 5 hours after ten minutes delay since sunset...
  • Page 20 Load work mode Table 4-6 Timer2 LED Digital No. Disable Load will be on for 1 hour before sunrise Load will be on for 2 hours before sunrise Load will be on for 3 hours before sunrise Load will be on for 4 hours before sunrise Load will be on for 5 hours before sunrise Load will be on for 6 hours before sunrise Load will be on for 7 hours before sunrise...
  • Page 21: Protections, Troubleshooting And Maintenance

    5 Protection, Troubleshooting and Maintenance 5.1 Protection ·PV Array Short Circuit If PV array short circuit occurs, clear it to resume normal operation. ·Load Overload If the load current exceeds the maximum load current rating, the controller will disconnect the load. Overloading must be cleared up through reapply power or pressing the setting button.
  • Page 22: Troubleshooting

    5.2 Troubleshooting Trouble Shooting Table 5-1 Faults Possible reasons Troubleshooting Charging LED Check that PV and battery indicator off during array wire connections daytime when disconnection correct and tight. sunshine falls on PV modules properly. Green charging LED Battery voltage Check if battery voltage indicator fast...
  • Page 23 Digital tube displays Over load or short Overload: Please reduce “L” with red slowly circuit the load and press the flashing button once, controller will resume to work after 3s; Short circuit: when the first short-circuit occurs, the controller will automatically resume to work after 10s;...
  • Page 24: Maintenance

    5.3 Maintenance The following inspections and maintenance tasks are recommended at least two times per year for best controller performance. • Check that the controller is securely mounted in a clean and dry environment. • Check that the air flow and ventilation around the controller is not blocked. Clear all dirt or fragments on the heat sink.
  • Page 25: Warranty

    6 Warranty The LandStar charge controller is warranted to be free from defects for a period of TWO (2) years from the date of shipment to the original end user. We will, at its option, repair or replace any such defective products. •...
  • Page 26: Technical Specifications

    7 Technical specifications Electrical Parameters Table 7-1 Description Parameter 12 / 24VDC Nominal System Voltage Auto work Maximum Battery Voltage LS1024R Rated Battery Current LS1524R LS2024R Charge Circuit Voltage Drop ≤0.26V Discharge Circuit Voltage Drop ≤0.15V Self-consumption ≤6mA Threshold Voltage Parameters Table7-2 Description Parameter...
  • Page 27 (temperature at 25℃) Battery Voltage Parameters Table 7-4 Charging Parameters Battery charging Sealed Flooded setting Over Voltage Disconnect 16V; x2/24V 16V; x2/24V 16V; x2/24V Voltage Charging 15.5V;x2/24V 15.5V;x2/24V 15.5V;x2/24V Limit Voltage Over Voltage Reconnect 15V; x2/24V 15V; x2/24V 15V; x2/24V Voltage Equalize Charging...
  • Page 28 Environmental parameters Table 7-5 Environmental parameters Parameter Working temperature -35℃ to +55℃ Storage temperature -35℃to +80℃ Humidity 10%-90% NC Enclosure IP30 LS1024R Mechanical parameters Table 7-6 Mechanical Parameter Parameter Overall dimension 140(5.51)x65(2.56)x34(1.34) mm/inches Mounting dimension 130(5.12) x 45(1.77) mm/inches Mounting hole size Φ4.5 Terminal Net weight...
  • Page 29 mm (inches) 140(5.51) 130(5.12) Figure1-1 LS1024R Dimensions 135(5.31) 144(5.67) Figure1-2 LS1524R & LS2024R Dimensions Version number: V6.0...
  • Page 30 Westech-Solar Energy GmbH Tel:+49 89 89545770 Fax:+49 89 89545771 E-mail:service@westech-solar.com Website:www.westech-solar.com...

This manual is also suitable for:

Landstar ls1524rLandstar ls2024r1944

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