Terex 3360B Service Manual

Off-highway truck

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3360/3360B

Off-Highway Truck

Service Manual

TECHNICAL PUBLICATIONS DEPARTMENT

TEREX EQUIPMENT LIMITED,

MOTHERWELL, SCOTLAND, ML1 5RY

REF. NO. SM718/750

SM 1421 5-98

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Summary of Contents for Terex 3360B

Page 1 3360/3360B Off-Highway Truck Service Manual TECHNICAL PUBLICATIONS DEPARTMENT TEREX EQUIPMENT LIMITED, MOTHERWELL, SCOTLAND, ML1 5RY REF. NO. SM718/750 SM 1421 5-98...
Page 2 THIS PAGE IS INTENTIONALLY LEFT BLANK Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 3 TEREX SERVICE DEPARTMENT TEREX Equipment Limited, Motherwell, Scotland ML1 5RY Tel. (0698) 732121 Tlx. 77141 Fax. (0698) 734046 TEREX Division, Tulsa, Oklahoma, 74107 USA Tel. (918) 446-5581 Fax. (918) 446-9752 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
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Page 5 WARNING Never use parts which are altered, modified, or weakened in operation. This can seriously jeopardize the integrity of the machine and could result in property damage or serious personal injury. SM 222 Rev 1 9-93 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 6 THIS PAGE IS INTENTIONALLY LEFT BLANK Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 7 GENERAL INFORMATION 0000 3360 Off-Highway Truck 1168 0000 3360B Off-Highway Truck 1169 CHASSIS 0010 Chassis, Hood and Fenders 1170 0010 Chassis, Hood and Fenders (3360B) 1171 ENGINE 0030 Engine and Mounting 1172 0050 Air Cleaner 1173 0130 Power Takeoff 1174...
Page 8 OPERATORS COMPARTMENT 0010 Cab and Mounting 1230 0010 Cab and Mounting (3360B) 1231 0110 Passenger Seat and Mounting 1232 0110 Passenger Seat and Mounting (3360B) 1233 BODY 0010 Body and Mounting 1235 0010 Body and Mounting (3360B) 1291 MISCELLANEOUS 0020...
Page 9 Maximum Speed, Full Load ....... 2 100 rev/min Gear Maximum Speed, No Load ........ 2 350 rev/min 5.12 3.46 Ratio Idle Speed ............Self Adjusting km/h 11.0 Safe Operating Angle ........30°/60% Grade mile/h SM 1168 2-98 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 10 Braking Surface, Total ...... 47 151 cm² (7 308 in²) Type ..........24 Volt, Negative Ground Battery .... Two, 12 Volt, 165 Ah each, Maintenance Free Accessories ............... 24 Volt Alternator ..............70 Amp Starter ................. 8.9 kW SM 1168 2-98 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 11 Body and Brake Cooling Tank ....216 litres (57 US gal) Empty % Body and Brake Cooling System ..258 litres (68 US gal) Loaded % Planetaries (Total) ........ 43 litres (11.4 US gal) SM 1168 2-98 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
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Page 13 GENERAL INFORMATION - 3360B Off-Highway Truck Section 000-0000 SM - 1790 4 470 (14-8) 1 405 Body (4-7) Depth 4 270 (14-0) 3 950 (12-11) (3-1) (2-0) 1 380 Vehicle Clearance Diameter (SAE) 20.5m (67ft) (4-6) 7 650 (25-1) 2 900 (9-6)
Page 14 General Information - 3360B Off Highway Truck Section 000-0000 DRIVE AXLE Parking Heavy duty axle with single reduction spiral bevel gear Application of rear brakes by springs in brake disc pack. differential, full floating axle shafts, and planetary reduction Hydraulically released.
Page 15 General Information - 3360B Off-Highway Truck Section 000-0000 BODY Differential ..........52 litres (13.7 US gal) Longitudinal 'V' type floor with integral transverse box- Front Ride Strut (Each) ......14 litres (3.7 US gal) section stiffeners. The body is exhaust heated and rests on Rear Ride Strut (Each) ......
Page 16 THIS PAGE IS INTENTIONALLY LEFT BLANK Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 17 Block Using a suitable lifting device, align the component to all road wheels. be installed in position on the chassis. Secure the component securely to the chassis with mounting hardware removed during removal. SM 1170 2-98 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 18 To keep rust and corrosion to a minimum, periodic procedure can be established. As a general rule painting of abrasions and other exposed metal areas however, if parts are twisted, bent or pulled apart, or on the frame is highly recommended. SM 1170 2-98 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 19 7 - Support 15 - Locknut 22 - Bolt 29 - Mudguard 8 - Bolt 16 - Hardened Washer 23 - RH Handrail 30 - Mudguard Fig. 3 - Exploded View of Fenders and Mounting SM 1170 2-98 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 20 4 - RH Support Step 14 - Nut 18 - Nut 10 - Nut 5 - Step 15 - Plate 19 - Hardened Washer Fig. 4 - Exploded View of Ladders and Handrails SM 1170 2-98 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 21 2 - Cover Plate 5 - Bolt 8 - Grille 11 - Bolt 9 - Bolt 3 - Bolt 6 - Nut 12 - Hardened Washer Fig. 5 - Radiator Guard and Mounting SM 1170 2-98 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 22 THIS PAGE IS INTENTIONALLY LEFT BLANK Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 23 CHASSIS - Chassis, Hood and Fenders (3360B) Section 100-0010 SM - 1785 12 - Hardened Washer 4 - Channel 8 - Washer 1 - Frame Assembly 9 - Bolt 13 - Locknut 5 - Bolt 2 - Bushing 10 - Transmission Guard...
Page 24 Chassis - Chassis, Hood and Fenders (3360B) Section 100-0010 MAINTENANCE SM - 1786 Inspection Inspect the frame and attached parts at intervals not exceeding 250 hours for cracked or broken welds and bending/twisting of the frame. Any defects found should be repaired before they progress into major failures.
Page 25 Chassis - Chassis, Hood and Fenders (3360B) Section 100-0010 SM - 1787 DETAIL A 18 19 18 19 17 1 - LH Fender Assembly 29 - Mudguard 2 - LH Platform Assembly 11 - Bolt 20 - Mirrorr 30 - Mudguard...
Page 26 Chassis - Chassis, Hood and Fenders (3360B) Section 100-0010 SM - 1788 14 13 14 13 7 - Washer 11 - Bolt 1 - LH Step Assembly 8 - Bolt 4 - Plate 12 - Hardened Washer 2 - RH Step Assembly...
Page 27 Chassis - Chassis, Hood and Fenders (3360B) Section 100-0010 SM - 1789 12 9 10 - Bracket 1 - Radiator Guard 4 - Bolt 7 - Bolt 11 - Bolt 2 - Cover Plate 5 - Bolt 8 - Grille...
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Page 29 (6) at the front of engine (1) and a passage in the filter adaptor and into the elements. two rear mounts (5). Rubber isolation mounts (12) Impurities are filtered out as the oil passes through the SM 1172 2-98 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 30 Note: The electronically controlled engine will override problems can be corrected quickly and easily. the electronic foot pedal position until the engine is SM 1172 2-98 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 31 SM 1172 2-98 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 32 System Diagnostic Codes' table for fault code store this information in its memory. If the malfunction descriptions. is intermittent, the lights will come on and go off as the computer senses the changing engine condition. SM 1172 2-98 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 33 Blowby Pressure, Engine Protection - Blowby pressure high Amber Blowby Pressure Sensor - Component shorted high Yellow Blowby Pressure Sensor - Component shorted low Yellow Engine Speed Sensor - Engine speed signals do not match SM 1172 2-98 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 34 CONDITIONING. Refrigerant will rapidly freeze Note: The hydraulic lines can be left attached to the all objects with which it comes into contact, tandem pump. and it can cause serious damage to the skin and eyes. SM 1172 2-98 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 35 Repair or replace as necessary. 6. Remove bolts (25 & 29) and lockwashers (26) 3. Inspect engine damper (16) and flange coupling (19) for damage and repair or replace as required. SM 1172 2-98 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 36 (55) clockwise until the correct tension is obtained (refer to 'Drive Belt Adjustments'). 10. Position fan to fan pulley on engine (1) and secure with When correct tension is obtained tighten locknut (54). SM 1172 2-98 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 37 Engine Oil Filters (36): Replace oil filters as follows: or resting against areas where heat will be evident. Ensure all drain plugs and cocks are secured tightly. 1. Using filter wrench, remove and discard both oil SM 1172 2-98 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 38 All belts in recommended, and may result in seal and/or cartridge damage. Tighten fuel filters by hand only. SM 1172 2-98 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
Page 39 FIG. NO. ITEM NO. ITEM NAME lbf ft Bolt Bolt Bolt 81 - 95 60 - 70 Bolt 81 - 95 60 - 70 Fan Hub Mounting Bolts 101 - 126 75 - 93 SM 1172 2-98 Find manuals at http://best-manuals.com/search?&s=TEREX-SM1421...
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3360