PGS LEGACY Series Assembly, Operating & Maintenance Instructions

PGS LEGACY Series Assembly, Operating & Maintenance Instructions

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OWNERS MANUAL
LEGACY
SERIES GAS GRILLS
BIG SUR SERIES (S48R)
PACIFICA SERIES (S36,S36R & S36T)
NEWPORT SERIES (S27,S27R & S27T)
LP OR NATURAL GAS PORTABLE OR MASONRY
Manual Includes Instruction for PGS Grills with or without TIMERS
DANGER!
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open Lid.
4. If odor continues, keep away from
the appliance and immediately
call your gas supplier or your fire
department
WARNING: Read this Owner's Manual carefully and be sure your grill has been properly
assembled, installed and maintained. Failure to follow these instructions could result in serious
bodily injury and/or property damage. This grill is intended for outdoor use only and is not to be
installed in or on recreational vehicles or boats. Grill Head must maintain 12" clearance from
any combustible materials on all sides. Clearance from the grill surface to a
combustible material above such as an overhang must be at least 60". If installed in
an island, it must be constructed of non-combustible material and it must be vented,
check National Fuel Safety code before constructing. Noncombustible materials
would include: brick, masonry, stone, cement and steel. Do not obstruct flow of
combustion and ventilation air. Keep ventilation openings on cart or island free from
obstruction or debris.
NOTE TO INSTALLER: Leave this Owner's Manual with the consumer after delivery and/or
installation.
NOTE TO CONSUMER: Leave this Owner's Manual in a convenient place for future reference.
Nuts, bolts and fittings may become loose during transit, so for your own safety, thoroughly inspect
every nut, bolt and connection and secure as necessary before using your new grill.
IMPORTANT SAFETY NOTE: This grill is manufactured to exact specifications for the type of fuel
marked on the outside carton, as well as noted on the rating plate found on the grease tray.
Conversion from one fuel type to the other fuel type should only be done by a qualified gas
technician.
PGS GRILLS by AEI CORPORATION
2641 Du Bridge Ave.
P. O. BOX 16097
IRVINE, CA 92623-6097
PH (949) 474-3070 FAX (949) 474-0559
Email:
info@aeicorporation.com
& Maintenance Instructions
WARNING!
1. Do not store or use gasoline or
other flammable liquids or vapors
in the vicinity of this or any other
appliance.
2. An LP Cylinder not connected for
use shall not be stored in the
vicinity of this or any other
appliance.
Assembly, Operating
Revised January 2017

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Summary of Contents for PGS LEGACY Series

  • Page 1 PACIFICA SERIES (S36,S36R & S36T) Assembly, Operating NEWPORT SERIES (S27,S27R & S27T) & Maintenance Instructions LP OR NATURAL GAS PORTABLE OR MASONRY Manual Includes Instruction for PGS Grills with or without TIMERS Revised January 2017 WARNING! DANGER! If you smell gas: 1.
  • Page 2 CONGRATULATIONS! You have purchased a truly exceptional outdoor cooking appliance with your Legacy Series grill from PGS. Your outdoor gas grill has been designed and constructed to give you many years of outdoor cooking enjoyment. All PGS grills are designed with quality, dependability, performance and safety features not found in any other gas grills.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Recap of Safety Tips, Warnings and Recommendations ............... Page 4 & 5 Grill Model Identification ........................ Page 6 Liquid Propane Gas Safety, Connections, Handling and Storage ........... Page 6 & 7 Natural Gas Pressure Requirements ....................Page 7 Location of Grill/Clearances from Combustibles ................
  • Page 4: Recap Of Safety Tips, Warnings And Recommendations

    VERY IMPORTANT SAFETY TIPS AND WARNINGS At PGS, we are most concerned about the safe use of our product. The following two pages are a summarization of the safety tips found throughout this manual. Please take the time to review them, as they are critical in the enjoyable and safe use of your grill.
  • Page 5 Check only with a soap and water solution. Never check for gas leaks with an open flame.  Never use charcoal, volcanic rock, wood chip materials, or non-PGS briquettes in your grill.  Keep the optional rotisserie motor and electrical supply cord away from heated casting, cooking grids, other hot parts or water.
  • Page 6: Grill Model Identification

    A model number identifies your PGS Grill and a serial number located on the stainless steel grease tray that is included in your grill head. PGS propane gas grills include a 11” W.C. regulator and a “TYPE I Always use both the model number and the serial number when “Cylinder Connection Device.
  • Page 7: Natural Gas Pressure Requirements

    “ON” position. The safety system detailed above has been arranged for vapor withdrawal and must include a collar to protect incorporated into your PGS gas grill to provide you and your the cylinder valve. family the maximum in safety when operating the grill.
  • Page 8: Location Of Grill/Clearances From Combustibles

    enclosed areas. Keep the area surrounding the grill free from SAFETY PRECAUTIONS combustible materials, trash, or combustible fluids and vapors such as IF YOU SMELL GAS: gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion 1. Shut off gas to the appliance. and ventilation air.
  • Page 9: Orifice Engagement

    17. Line grease tray with aluminum foil. Change once a month. 18. If purchased a portable cart, reinstall doors on cart frame. 13. If your PGS grill is L.P., it comes standard with a 16” heavy ORIFICE ENGAGEMENT duty steel lined hose that is shown below attached (see image for At the end of each valve there is a tiny gas opening known as an orifice.
  • Page 10: Propane Cylinder Connection

    HEAVY-DUTY ALUMINUM FOIL. We also recommend periodic Please note: Grills equipped with Rear Infrared Burner have a inspection and clean out of the grease tray provided with your PGS gas control knob located to the far right of the control panel.
  • Page 11: Flare-Ups

    THIS SHOULD BE DONE ROUTINELY AFTER THE GRILL HAS SET IDLE burner. TURN YOUR GAS SUPPLY (LP OR NAT) ON AND TEST ALL FOR EXTENDED PERIODS. Your PGS grill has fine mesh brass screening FITTINGS FOR LEAKS. BEFORE ATTEMPTING TO LIGHT GRILL, BE placed inside the burner venturis to minimize this problem.
  • Page 12: Care Of Stainless Steel

    ADEQUATE VENTILATION. do not use wire brushes, scrapers or contaminated scouring pads. Masonry Cutouts 4. Your PGS Grill has a directional polished grain, any cleaning with abrasives should be carried out along this grain and not across it Model Height...
  • Page 13: Infra Broil Rear Burner Use

    Sometimes air will need to be purged from your natural gas line. The PGS Infra-Broil Kit comes as a standard feature on our models Newport Gourmet, Pacifica Gourmet and BIG SUR. The Infra-Broil is a...
  • Page 14: Grill Cover

    As long as you are getting good ignition, even cooking performance PGS is proud to offer a full series of grills equipped with one hour gas timers built right into the controls. This insures that the gas flow to the and the burner flame is blue with yellow tips and operating grill stops at one hour or less.
  • Page 15: Timer Troubleshooting

    10 under section titled: LIGHTING YOUR GRILL. Two models are available with the timer in the LEGACY series: S27T and S36T available in Natural Gas or Propane Fuels. To operate a grill with a built in timer, follow the instructions below: Open grill hood and turn all control knobs to the “OFF”...
  • Page 16: Cooking Tips And Times

    After only a short anywhere in between. The "LO" setting is the preferred setting for time you will be able to cook all parts of your meal on your PGS Grill. most foods. Even thicker cuts of steak which have been seared on both sides on the "HI"...
  • Page 17 INDIRECT COOKING leaving only natural flavors. You can bake or roast foods in your PGS grill just like you would in a You can save on the calories by carefully selecting the cuts of meat that conventional oven. Casseroles, whole poultry, breads, and cakes can you cook on your grill.
  • Page 18 "surprises" Preheat your PGS grill for 7 to 10 minutes on HI heat. Arrange the such as excessive flare-up.
  • Page 19 LO heat setting AFTER pre-heating. grills and then take time to recover. Your PGS grills have the ability to retain and transfer large amounts of heat and do not require any time to Unlike other cuts of meat, chicken and poultry can be barbecued ahead get back up to proper cooking temperatures.
  • Page 20: Beef Cooking Guide

    Your PGS outdoor gas grill is a fun and exciting product that welcomes your involvement and creativity. Only your imagination will limit what your grill can cook!
  • Page 21: Poultry Cooking Guide

    Keep in mind that several factors such as outdoor temperature conditions, wind, humidity, altitude, size, quality and thickness of meat can influence results. Your PGS outdoor gas grill is a fun and exciting product that welcomes your involvement and creativity. Only your imagination will limit what your grill can cook! Please note that we have included a heat indicator installed just above the right hand cooking grid.
  • Page 22: Warranty Information

    PGS WILL NOT USE WARRANTY INFORMATION FOR ANY PURPOSE OTHER THAN INTERNAL REGISTRATION OR BULLETINS REGARDING PRODUCT IMPROVEMENTS. PGS gas grills are made of the finest materials available and are designed to provide great outdoor cooking events. Please note the separate Warranty Information below that applies to Commercial installations.
  • Page 23 & PGS GRILLS BY AEI CORPORATION 2641 Du Bridge Ave. P.O. BOX 16097 IRVINE, CA. 92623-6097 PH (949) 474-3070 FAX (949) 474-0559...
  • Page 24: Warranty Registration Card

    PLEASE NOTE: TO INSURE WARRANTY REGISTRATION, PLEASE FILL OUT WARRANTY CARD BELOW AND RETURN MAIL. PGS WILL NOT SELL OR USE OWNER INFORMATION FOR MARKETING PURPOSES. If you would like, you can fax this to us at 949-474-0559 or e-mail it to info@aeicorporation.com...
  • Page 25: Part Numbers

    25" ELECTRODE FOR MAIN BURNER 402837 402837 402837 402837 402837 34" ELECTRODE FOR MAIN BURNER 402737 402737 402737 49" ELECTRODE FOR MAIN BURNER 442937 "PGS" LOGO PLATE 400938 400938 400938 400938 400938 MAIN BODY - FIREBOX - PIT 427939 427939 436939 436939 448939...
  • Page 27: Owners Notes

    OWNER NOTES...
  • Page 28 PGS GRILLS by AEI CORPORATION 2641 Du Bridge Ave. P. O. BOX 16097 IRVINE, CA 92623-6097 PH (949) 474-3070 FAX (949) 474-0559 Email: info@aeicorporation.com...

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