Table of Contents
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Please note: We have made our catalogs, specification sheets, and other materials relating to our line of outdoor
cooking products as comprehensive and accurate as possible. We are constantly trying to improve all aspects of our
products and therefore, reserve the right to make changes anytime, without notice. Because product improvements
may have been made since the time our materials were printed, please check with your Authorized PGS Dealer or
Distributor, if you have any specific questions concerning our products. PGS is dedicated to producing the finest
leisure gas appliances for the home.
R
PACIFIC GAS SPECIALTIES CORPORATION
P.O. BOX 16097, IRVINE, CALIFORNIA 92623
Phone (949) 757-7723
Models K-30 and K-40
Gas Grill
click here for Legacy Series
ASSEMBLY, OPERATING
& MAINTENANCE INSTRUCTIONS
(SHOWN WITH OPTIONAL
SIDE BURNER AND INFRA-BROIL KIT)
FAX (949) 474-5559
Revised 5/1/2003
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Table of Contents
Related Manuals for PGS K-30
Summary of Contents for PGS K-30
- Page 1 Because product improvements may have been made since the time our materials were printed, please check with your Authorized PGS Dealer or Distributor, if you have any specific questions concerning our products. PGS is dedicated to producing the finest leisure gas appliances for the home.
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Page 2: Table Of Contents
Electrode Adjustment ...Page 22 Flare Ups ...Page 22 Grease Tray Clean Out ...Page 22 Gas Grill Conversion ...Page 22 Helpful Hints ...Page 23 Flame Adjustment ...Page 24 Trouble Shooting ... See PGS Web Site for Troubleshooting Guide PGS Accessories ...Page 25... -
Page 3: Grill Model Identification (Location Of Serial Number)
MODEL IDENTIFICATION Your PGS Grill is identified by a model number and the serial number stamped on the stainless steel collar box located under the control panel and included with your grill head. -
Page 4: Very Important Safety Tips & Warnings
VERY IMPORTANT SAFETY TIPS AND WARNINGS PGS is most concerned about the safe use of our product. The following two pages are a summarization of the safety tips found throughout this manual. Please take the time to review them, as they are critical in the enjoyable use of your grill. - Page 5 • Spiders and other small insects can build nests or webs in the burners of your PGS grill, which will cause gas to flow out from the front of the burner tubes. This can cause a fire to burn behind your control panel, thereby damaging your grill and makes the grill unsafe to operate.
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Page 6: Liquid Propane Gas Safety, Connections, Handling And Storage
NOT IN USE. DO NOT CONNECT THE GRILL TO A PROPANE GAS CYLINDER GREATER THAN 20 LB. CAPACITY. Check with your LP gas utility or your PGS dealer for a local source for tanks that accommodate a "TYPE II" Tank nipple. - Page 7 • If it is evident there is excessive abrasion or wear, or the hose is cut, it must be replaced prior to the grill being operated. Please see your local PGS dealer/distributor or call PGS for an exact replacement. •...
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Page 8: Definition Of Key Terms
QUICK COUPLE VALVE TYPE II LP Connections NATURAL GAS MODELS Your PGS gas grill has been designed and produced for outdoor use only! Every gas-burning appliance produces carbon monoxide and should not be allowed to accumulate in confined areas. DO NOT OPERATE... -
Page 9: Natural Gas Pressure Requirements
YOU WILL NEED THE FOLLOWING TOOLS TO ASSEMBLE YOUR PGS GAS GRILL: 1 - Mallet or Hammer 2 - 6" Adjustable Wrenches 50% Soap and Water Solution Having these additional tools on hand will make assembly easier: 1 - 1/2" Socket and Drive PGS NUTS, BOLTS AND FASTENERS FOR IDENTIFICATION (PLEASE NOTE: NOT ALL OPTIONS REQUIRE QTY. -
Page 10: Required Tools And Nuts, Bolts And Fasteners Part Numbers
DRAWINGS OF NUTS & BOLTS AND FASTENERS REF # DESCRIPTION (QUANTITY) BASE TO PEDESTAL 1. 5/16 X 3/4" BOLT (6) 2. 5/16” WASHER (6) 3. 5/16” LOCK WASHER (6) 4. 5/16” NUT (6) HEAD TO PEDESTAL ASSEMBLY 5. 1/4 X 20 X 1-1/4" BOLT (4) 6. -
Page 11: Part Numbers & Descriptions
STAINLESS STEEL CONTROL PANEL SIDE HANDLES BOLT & STAR WASHER F/HANDLE MOON ROK II – CERAMIC ROCK CONTROL KNOBS IGNITOR MODULE IGNITOR WIRE (For K-30 Only) (Not shown) COLLAR BOX STAINLESS STEEL PEDESTAL BLACK PEDESTAL SIDE SHELF W/BRACKET ALUMINUM BASE FOR PORTABLE CART... -
Page 12: Parts Breakdown
PGS GAS GRILL PARTS BREAKDOWN SIDE SHELVES TO LCS/LCB CONTROL PANEL STIFFENING BRACKETS BURNER IN-GROUND 48” POST BURNER STAINLESS STEEL TUBING ACCESS DOOR 3/8” FLARE COUPLING (Not included) GAS SUPPLY PATIO BASE LINE ACCESS HOLE ON BACK OF POST 8” ROUND HOLE X 24”... -
Page 13: Check List Of Grill Box Contents
(located underneath the control panel). Qty 1 Collar box with AGA/CGA rating sticker, Model # and PGS Serial Number. Qty 1 "Sure Start" Electronic Ignition Module that attaches to control panel w/black plastic retaining ring and red rubber weather cap. -
Page 14: Permanent Post Installation
Maximum pressure for Natural Gas is 7" W.C. 3. VERIFY ALL PARTS. IF YOU ARE MISSING ANY PARTS, PLEASE CONTACT YOUR PGS DEALER. 4. REMOVE PROTECTIVE FILM FROM ALL STAINLESS STEEL COMPONENTS (Be careful not to scratch stainless steel parts). -
Page 15: Patio Base/Patio Cart To Grill Head Assembly
9. TEST ALL FITTINGS FOR LEAKS. BEFORE ATTEMPTING TO LIGHT GRILL, BE CERTAIN BOTH CONTROL PANEL VALVES ARE IN THE OFF POSITION. TURN GAS SUPPLY ON AT THE SOURCE AND CHECK ALL CONNECTIONS WITH A SOLUTION OF 50% LIQUID SOAP, 50% WATER. SOLUTION CAN BE SPRAYED ON WITH A SPRAY BOTTLE OR PAINTED ON ALL CONNECTIONS WITH A BRUSH. -
Page 16: Orifice Engagement
INTO THE BURNER VENTURIS (see Fig. 7). Proper orifice engagement should be 1/4" to 3/8" into the venturis. FAILURE TO PROPERLY ALIGN THIS CONNECTION MAY CAUSE A FIRE AND RESULT IN DAMAGE TO YOUR GRILL. K-30 CONTROL COLLECTOR BOX KNOB VALVE VALVE... -
Page 17: Side Shelf Installation
NOTE: On the K-40, the wire is fed through the lower casting and connects to the electrode lead, which is attached to the burner. On the K-30, the wire attaches below the casting onto the electrode lead. Reinstall the black cover and insert the module back into the control panel (see Fig. -
Page 18: Connecting Your Gas Supply
Figure 11 Proper placement of rock grates and "Moon Rok II" 3. Place cooking grids in casting, "VARI GRID" cooking grids can be placed with close tines together in the middle or separated to the outside of the casting whichever better suits your grilling needs (see Fig. - Page 19 Figure 15 LP Hose/Regulator Connection Figure 16 Natural Gas Hose Connection 2. TURN YOUR GAS SUPPLY (LP OR NAT) ON AND TEST ALL FITTINGS FOR LEAKS. BEFORE ATTEMPTING TO LIGHT GRILL, BE CERTAIN BOTH VALVES ARE IN THE OFF POSITION. TURN GAS SUPPLY ON (leaving both control knobs in the "OFF"...
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Page 20: Lighting Your Grill / If Burner Fails To Light
Open the lid. Examine the interior to be sure it appears normal. Turn control knobs to OFF position. Either control knob may be used when lighting your PGS gas grill. Turn gas ON at tank or supply. Turn either knob to Medium and gently push the red button on control panel ignitor module. -
Page 21: Flashback (Spider Fires)
FIVE MINUTES. After grill housing is WARM apply a small amount of vegetable oil or PGS Stainless Steel Cleaner with a clean lint free cloth and apply evenly to grill housing. This method will keep your grill looking new for many years. -
Page 22: Electrode Adjustment
Model K-40 with the "Ultima" burner, the electrode is attached pre-set at the factory and should not require adjustment. In the model K-30 the electrode, inside the collector box, is also adjusted and checked at the factory for optimum spark. The tip is 1/8" from the inside surface of the collector box. -
Page 23: Helpful Hints
PLEASE NOTE: IMPROPER ORIFICE SIZE COULD RESULT IN EITHER INSUFFICIENT OR EXCESS GAS GOING TO BURNER, AND MAY POSE A SAFETY RISK. HELPFUL TIPS 1. Before using your grill for the first time, please light and turn both burners on HI heat for ten to fifteen minutes. -
Page 24: Flame Adjustment
Your PGS burner has been designed to operate efficiently under widely varying operating conditions and is adjusted at the factory for proper operation so no adjustments should be required. Occasionally, vibration during transport or variations in local fuels and gas pressure, altitude, or other external conditions might require minor burner adjustments. -
Page 25: Pgs Accessories
To more fully enjoy your gas grilling experience, PGS has designed and manufactures a variety of accessories and barbecue Covers (not pictured). Please find a brief description of PGS accessories below: INFRA-BROIL KIT The PGS Infra-Broil Kit comes as a standard feature...