Honda CBR650R 2019 Owner's Manual
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Honda CBR650R 2019 Owner's Manual

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Contents
31MKNC00
2019 CBR650R/RA
MOM 16938 (1811)
P. 2
P. 16
P. 59
P. 104
P. 125
P. 148
P. 152

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Table of Contents
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Summary of Contents for Honda CBR650R 2019

  • Page 1: Table Of Contents

    Contents Motorcycle Safety P. 2 Operation Guide P. 16 Maintenance P. 59 Troubleshooting P. 104 Information P. 125 Specifications P. 148 Index P. 152 2019 CBR650R/RA MOM 16938 (1811) 31MKNC00...
  • Page 2 When service is required, remember that Honda motorcycle. Your selection of a your Honda dealer knows your motorcycle Honda makes you part of a worldwide family best. If you have the required mechanical of satisfied customers who appreciate “know-how” and tools, you can purchase an...
  • Page 3 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...

  • Page 4: Motorcycle Safety

    Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines ..........P. 3 Safety Labels............P. 6 Safety Precautions..........P. 8 Riding Precautions ..........P. 9 Accessories & Modifications......P. 14 Loading ..............

  • Page 5: Safety Guidelines

    Safety Guidelines Safety Guidelines apparel. Instruct your passenger on holding onto the seat strap or your waist, leaning with Follow these guidelines to enhance your safety: you in turns, and keeping their feet on the Perform all routine and regular inspections footpegs, even when the motorcycle is stopped.
  • Page 6 Be prepared to stop quickly or perform an evasive maneuver. Keep Your Honda in Safe Condition It's important to keep your motorcycle properly Make Yourself Easy to See maintained and in safe riding condition.
  • Page 7 Safety Guidelines If you decide to continue riding, first turn the Never run your motorcycle inside a garage or ignition switch to the OFF position, and evaluate other enclosure. the condition of your motorcycle. Inspect for WARNING fluid leaks, check the tightness of critical nuts Running the engine of your motorcycle and bolts, and check the handlebars, control levers, brakes, and wheels.

  • Page 8: Safety Labels

    Safety Labels Safety Labels hazards that could cause serious injury. Read these labels carefully and don't remove them. Safety and information labels on your If a label comes off or becomes hard to read, motorcycle provide important safety contact your dealer for a replacement. information and may warn you of potential...
  • Page 9 Safety Labels...

  • Page 10: Safety Precautions

    Safety Precautions Safety Precautions Helmet Should be safety-standard certified, high- Ride cautiously and keep your hands on the visibility, and correct size for your head ● handlebars and feet on the footpegs. Must fit comfortably but securely, with the ● Keep passenger's hands onto the seat strap chin strap fastened.

  • Page 11: Riding Precautions

    Riding Precautions Riding Precautions Gloves Full-finger leather gloves with high abrasion resistance Break-in Period Boots or Riding Shoes During the first 300 miles (500 km) of running, follow these guidelines to ensure your Sturdy boots with non-slip soles and ankle protection motorcycle's future reliability and performance.
  • Page 12 Riding Precautions Exercise caution on low traction surfaces. Anti-lock Brake System (ABS) ● The tires slip more easily on such CBR650RA only surfaces and braking distances are This model is equipped with an Anti-lock Brake longer. System (ABS) designed to help prevent the Avoid continuous braking.
  • Page 13 Riding Precautions Engine Braking Parking Engine braking helps slow your motorcycle Park on a firm, level surface. ● down when you release the throttle. For further If you must park on a slight incline or loose ● slowing action, downshift to a lower gear. Use surface, park so that the motorcycle cannot engine braking with intermittent use of the move or fall over.
  • Page 14 Riding Precautions Parking with the Side Stand Refueling and Fuel Guidelines Stop the engine. Follow these guidelines to protect the engine, Push the side stand down. fuel system and catalytic converter: Slowly lean the motorcycle to the left until its Use only unleaded gasoline.
  • Page 15 Honda selectable torque control road conditions or rapid throttle operation. CBR650RA only Always consider road and weather conditions, When the Honda selectable torque control as well as your skills and condition, when (Torque Control) detects rear wheel spin during applying throttle.

  • Page 16: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed or approved for your motorcycle by Honda or Follow all instructions in this owner's make modifications to your motorcycle from its manual regarding accessories and original design.

  • Page 17: Loading

    Loading Loading WARNING Carrying extra weight affects your ● Overloading or improper loading can motorcycle's handling, braking and stability. cause a crash and you can be seriously Always ride at a safe speed for the load you hurt or killed. are carrying.

  • Page 18: Operation Guide

    Parts Location Battery (P.80) Fuse boxes (P.123) Main fuse (P.124) Front brake fluid reservoir (P.89) Front brake lever (P.102) Throttle grip (P.100) Rear brake fluid reservoir (P.89) Engine oil fill cap/dipstick (P.83) Coolant reserve tank (P.87) Rear brake pedal Brake light switch (P.91)
  • Page 19 Clutch lever (P.97) Fuel fill cap (P.56) Front seat (P.81) Tool kit (P.57) Rear seat (P.82) Document bag (P.58) Rear suspension spring preload adjuster (P.103) Shift lever (P.55) Drive chain (P.93) Engine oil drain bolt (P.85) Engine oil filter (P.85) Side stand (P.92)
  • Page 20 Instruments button button Display Check When the ignition switch is turned to the ON position, initial animation will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 21 Tachometer red zone Clock (12-hour or 24-hour display) (excessive engine rpm range) To set the clock: (P.31) Speedometer Section B display (P.25) Section A display (P.21) Tachometer NOTICE Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. Continued...
  • Page 22 Instruments (Continued) Coolant temperature gauge When the coolant is over specified temperature, the segment H flashes. If the segment H flashes while riding: (P.106) If the coolant temperature gauge indicator flashes: (P.111) Gear position indicator The gear position is shown in the Fuel gauge gear position indicator.
  • Page 23 Section A display Changing the section A display You can select the following: With the button, you can switch the Current fuel mileage section A display between the current fuel ● Average fuel mileage [AVG] mileage, average fuel mileage, fuel ●...
  • Page 24 Instruments (Continued) Current fuel mileage Average fuel mileage [AVG] Displays the average fuel mileage since the Displays the current instant fuel mileage. selected tripmeter was reset. The average fuel mileage will be calculated Display range: 0.0 to 300.0 mile/gal (L/100 based on value displayed on the tripmeter (A km or km/L) or B) selected.
  • Page 25 Fuel consumption Average speed [AVG] Displays the fuel consumption since the Displays the average speed since the selected selected tripmeter was reset. tripmeter was reset. The fuel consumption will be calculated The average speed will be calculated based on based on value displayed on the tripmeter (A value displayed on the tripmeter (A or B) or B) selected.
  • Page 26 Instruments (Continued) When “---” is displayed except for the above- Reserve fuel consumption [RES] mentioned cases, go to your dealer for service. Displays the fuel consumption since the 1st To reset the average speed: (E) segment of the fuel gauge starts flashing. (P.27) When the 1st (E) segment of the fuel gauge starts flashing, the current fuel mileage,...
  • Page 27 Section B display Changing the section B display You can select the following: With the button, you can switch the Odometer [TOTAL] section B display between the odometer, ● Tripmeter [TRIP A/B] tripmeter A, tripmeter B, numerical ● Numerical tachometer tachometer, and reserve tripmeter.
  • Page 28 Instruments (Continued) Odometer [TOTAL] Reserve tripmeter [RES] Total distance ridden. Distance ridden since the 1st (E) segment of When “------” is displayed, go to your dealer the fuel gauge starts flashing. for service. When the 1st (E) segment of the fuel gauge starts flashing, the odometer, tripmeters or numerical tachometer switches to the reserve Tripmeter [TRIP A/B]...
  • Page 29 When they are reset, reset display appears at To reset the tripmeter [TRIP A/B], each indication. Then, the display returns to average fuel mileage [AVG], fuel the last selected indication. consumption, average speed [AVG] Also, the tripmeter A, average fuel mileage, and elapsed time fuel consumption, average speed and To reset the tripmeter A, average fuel mileage...
  • Page 30 Instruments (Continued) To reset the tripmeter B, average fuel When they are reset, reset display appears at mileage B, fuel consumption B, average each indication. Then, the display returns to speed B and and elapsed time B (these are the last selected indication. based on tripmeter B) together, press and hold the button while tripmeter B is...
  • Page 31 Display Setting Setting Mode B Setting Mode A Following items can be changed sequentially. Following items can be changed sequentially. (P.35) • Setting of REV indicator (P.30) • Time format setting RPM setting Interval RPM setting • Clock setting Brightness adjustment •...
  • Page 32 Instruments (Continued) Setting Mode A Ordinary display If the buttons are not pressed for about 30 seconds, the control is automatically switched Setting Mode A from the setting mode to the ordinary Time format setting display. Clock setting If the buttons are not pressed for about 30 Backlight brightness adjustment seconds, items in the process of being set will be discarded and only items that were set...
  • Page 33 1 Time format setting: 2 Clock setting: You can switch the time format between 12 Press button until the desired hour is displayed. hour format or 24 hour format. Press and hold button to advance Turn the ignition switch to the ON position. the hour quickly.
  • Page 34 Instruments (Continued) 3 Backlight brightness adjustment: Press button until the desired minute is displayed. You can adjust the brightness to one of five Press and hold button to advance levels. the minute quickly. Press button. The brightness level is switched. You can adjust the brightness level from five levels.
  • Page 35 4 Activating/deactivating of tripmeter 5 Changing of speed and mileage unit: A, average fuel mileage, fuel Press the button to select either “mph” and “mile” or “km/h” and “km” . consumption, average speed and elapsed time automatic reset mode: You can activate or deactivate the automatic reset mode by refueling after the 1st (E) segment of the fuel gauge starts flashing.
  • Page 36 Instruments (Continued) 6 Changing the fuel mileage meter unit: Press button to select “L/100km” or “km/L”. Press button. The fuel mileage meter unit is set, and then the display moves to the ordinary display.
  • Page 37 Setting Mode B Ordinary display If the buttons are not pressed for about 30 seconds, the control is automatically switched Setting Mode B from the setting mode to the ordinary Setting of REV indicator display. RPM setting If the buttons are not pressed for about 30 Interval RPM setting seconds, items in the process of being set will be discarded and only items that were set...
  • Page 38 Instruments (Continued) 1 Setting of REV indicator: To change the setting mode B, turn the You can change the setting of the REV ignition switch to the ON position while pressing button until the initial indicator. animation ends. The display moves to the REV indicator blinks during setting.
  • Page 39 Each time button is pressed, the "REV Tachometer Numerical indicator blinking fastest RPM" setting value tachometer will be increased by one segment (250 r/min (rpm)). When the "REV indicator blinking fastest RPM" setting value exceeds 12,500 r/min (rpm), the "REV indicator blinking fastest RPM"...
  • Page 40 Instruments (Continued) Press button. The "REV indicator Each time button is pressed, the blinking fastest RPM" is set, and then the numbers of the "REV indicator blinking display moves to the setting of "REV interval RPM" advances as following: 250 indicator blinking interval RPM".
  • Page 41 Press button. The "REV indicator Example: REV indicator blinking fastest blinking interval RPM" is set, and then the RPM: 12,500 r/min (rpm) display moves to the brightness adjustment REV indicator blinking interval of the REV indicator. RPM: 250 r/min (rpm) The REV indicator switches from blinking REV indicator r/min (rpm)
  • Page 42 Instruments (Continued) 2 Changing of tachometer display Press button. The brightness level is switched. mode: You can adjust the brightness level from You can change the display mode of the five levels. tachometer. Press button to switch the display mode of tachometer. Press button.
  • Page 43 Conventional display Conventional Peak hold display display Shows the engine RPM on the tachometer bar segment. Peak hold display Shows the engine RPM on the tachometer bar segment and peak hold segment. Tachometer Peak hold bar segment segment Continued...
  • Page 44 Instruments (Continued) The peak hold segment keeps to show the maximum engine RPM temporarily. Example: Engine revolutions per minutes 10,000 r/min (rpm) Conventional Peak hold display display Peak hold Tachometer segment bar segment...
  • Page 46 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Left turn signal indicator Right turn signal indicator...
  • Page 47 Torque Control indicator CBR650RA only Comes on when the ignition switch is turned to the ON position. Goes off when your ● speed reaches approximately 3 mph (5 km/h) to indicate Torque Control is ready to work. Blinks when Torque Control is operating. ●...
  • Page 48 Indicators (Continued) REV indicator (P.48)
  • Page 49 Low oil pressure indicator Comes on when the ignition switch is turned to the ON position. ● Goes off when the engine starts. ● If it comes on while engine is running: (P.107) PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition switch is turned to the ON position with the engine stop switch in the (Run) position.
  • Page 50 Indicators (Continued) REV Indicator • Comes on briefly when the ignition switch is turned to the ON position. Initial setting REV indicator blinking fastest RPM: 12,500 r/min (rpm) REV indicator blinking interval RPM: 250 r/min (rpm) REV indicator r/min (rpm) Blinking 12,000 r/min (rpm) Blinking fast...
  • Page 51 BLANK PAGE...
  • Page 52 Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to the (Stop) position (the starter motor will not operate) to stop the engine. Start button Hazard switch Horn button Switchable when the ignition Turn signal switch switch is in the ON position.
  • Page 53 Ignition switch Turns electrical system Switches the electrical system on/off, locks on for starting/riding. the steering. Key can be removed when in the OFF or Turns engine off. LOCK position. LOCK Lock steering. Continued...
  • Page 54 Switches (Continued) Steering Lock Ignition key Lock the steering when parking to help prevent theft. A U-shaped wheel lock or similar device is also recommended. Locking Turn the handlebars all the way to the left. Push Turn Push the key down, and turn the ignition switch to the LOCK position.
  • Page 55 Honda selectable torque control Torque Control on and off CBR650RA only Torque Control (engine power control) can Torque Control can be turned on and off by be turned on/off. pressing and holding the Torque Control Do not operate the Torque Control switch switch.
  • Page 56 Starting the Engine Start your engine using the following Make sure the engine stop switch is in the procedure, regardless of whether the engine (Run) position. Turn the ignition switch to the ON position. is cold or warm. Shift the transmission to Neutral ( indicator comes on).
  • Page 57 Shifting Gears Your motorcycle transmission has 6 forward Recommended Shift Points gears in a one-down, five-up shift pattern. Shifting Up From 1st to 2nd 12 mph (20 km/h) From 2nd to 3rd 19 mph (30 km/h) From 3rd to 4th 25 mph (40 km/h) From 4th to 5th 31 mph (50 km/h)
  • Page 58 Refueling Opening the Fuel Fill Cap Fuel filler opening Open the lock cover, insert the ignition key, Ignition key and turn it clockwise to open the fuel fill cap. Closing the Fuel Fill Cap After refueling, push the fuel fill cap closed until it locks.
  • Page 59 Storage Equipment Use the helmet holder only when parked. Helmet Holder and Tool Kit The helmet holder, the tool kit and helmet Removing the Rear Seat (P.82) set wire (in the tool kit) are located under the WARNING rear seat. Riding with a helmet attached to the Helmet set wire holder can interfere with your ability to...
  • Page 60 Storage Equipment (Continued) Document Bag and Luggage Tie-down Hooks The document bag and luggage tie-down hooks are located on the underside of the rear seat. Luggage tie-down hooks Luggage tie-down hooks Document bag Never use the tie-down hooks to tow or lift the motorcycle. Removing the Rear Seat (P.82)

  • Page 61: Maintenance

    Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. An optional larger tool kit may be available. Check with your Honda dealer's parts department. Importance of Maintenance ......P. 60 Throttle .............. P. 100 Maintenance Schedule........

  • Page 62: Importance Of Maintenance

    Importance of Maintenance For information about the exhaust emission and Importance of Maintenance noise emission requirements of the U.S. Keeping your motorcycle well-maintained is Environmental Protection Agency (EPA), the absolutely essential to your safety and to California Air Resources Board (CARB), and the protect your investment, obtain maximum Environment and Climate Change Canada performance, avoid breakdowns, and reduce air...
  • Page 63 Importance of Maintenance Follow these guidelines when performing Maintenance Safety maintenance. Always read the maintenance instructions Stop the engine and remove the key. ● before you begin each task, and make sure that Place your motorcycle on a firm, level ●...

  • Page 64: Maintenance Schedule

    Maintenance work should be performed in accordance with Honda's standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer.
  • Page 65 Inspect (clean, adjust, lubricate, or replace, if necessary) you have the necessary tools and are mechanically skilled. Lubricate Procedures are provided in an official Honda Service Manual Replace (2 P. 142). : Technical. In the interest of safety, have your motorcycle serviced by your dealer.
  • Page 66 Maintenance Schedule Frequency Items × 1,000 mi Regular Refer to Replace page × 1,000 km 12.8 19.2 25.6 32.0 38.4 Drive Chain Every 600 mi (1,000 km): Brake Fluid 2 Years Brake Pads Wear Brake System Brake Light Switch Headlight Aim Clutch System Side Stand Suspension...

  • Page 67: Maintenance Record

    Maintenance Record Distance Odometer Date Performed By: Notes 600 miles (1,000 km) 4,000 miles (6,400 km) 8,000 miles (12,800 km) 12,000 miles (19,200 km) 16,000 miles (25,600 km) 20,000 miles (32,000 km) 24,000 miles (38,400 km) 28,000 miles (44,800 km) 32,000 miles (51,200 km) 36,000 miles (57,600 km) 40,000 miles (64,000 km)

  • Page 68: Maintenance Fundamentals

    Maintenance Fundamentals Check the following items after you get on your Pre-ride Inspection motorcycle: To ensure safety, it is your responsibility to Throttle action moves smoothly without ● perform a pre-ride inspection and make sure binding. P. 100 that any problem you find is corrected. A pre- Brake lever and pedal operate normally.
  • Page 69 Maintenance Fundamentals Also, check the odometer reading against the Periodic Checks Maintenance Schedule and perform all You should also perform other periodic maintenance that is due. P. 62 maintenance checks at least once a month regardless of how often you ride, or more often if you ride frequently.
  • Page 70 Maintenance Fundamentals Replacing Parts Color label Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering colored components, specify the model name, color, and code mentioned on the color label. The color label is attached to the left side of the frame.
  • Page 71 Maintenance Fundamentals Electrolyte splashes onto your skin: Battery ● Remove affected clothing and wash your skin Your motorcycle has a maintenance-free type thoroughly using water. battery. You do not have to check the battery Electrolyte splashes into your mouth: ● electrolyte level or add distilled water.
  • Page 72 Wear safety glasses. recommend that you charge the battery every 30 days using a charger designed specifically for your Honda, which can be purchased from your dealer. Read the information that came with your battery charger and follow the instructions on the battery.
  • Page 73 Bump starting is also not recommended. NOTICE Installing non-Honda electrical accessories can NOTICE overload the electrical system, discharging the Replacing a fuse with one that has a higher battery and possibly damaging the system.
  • Page 74 Conserving” or “Resource Conserving” on the For recommended engine oil, see circular API service symbol. “Specifications.” P. 149 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard : MA ●...
  • Page 75 Brake fluid can damage plastic and painted surfaces. sprocket. If either has worn or damaged teeth, Wipe up spills immediately and wash thoroughly. have the sprocket replaced by your dealer. Recommended brake fluid: Honda DOT 4 Brake Fluid or equivalent WARNING Normal Worn Damaged (GOOD)
  • Page 76 After cleaning, wipe dry and lubricate with the Recommended Coolant recommended lubricant. Pro Honda HP Coolant is a pre-mixed solution Recommended lubricant: of antifreeze and distilled water. Pro Honda HP Chain Lube or equivalent...
  • Page 77 Maintenance Fundamentals Inspecting for Damage Tires (Inspecting/Replacing) Checking the Air Pressure Inspect the tires for Visually inspect your tires and use an air cuts, slits, or cracks that pressure gauge to measure the air pressure at exposes fabric or least once a month or any time you think the cords, or nails or other tires look low.
  • Page 78 Maintenance Fundamentals WARNING Inspecting Tread Depth Inspect the tread wear indicators. If they Riding on tires that are excessively worn become visible, replace the tires immediately. or improperly inflated can cause a crash For safe riding, you should replace the tires in which you can be seriously hurt or when the minimum tread depth is reached.
  • Page 79 Always use the size and type of tires Have the wheel balanced with Honda ● Genuine balance weights or equivalent after recommended in this owner's manual. the tire is installed.
  • Page 80 Maintenance Fundamentals Tire Identification Number (TIN) Tire Service Life The tire identification number (TIN) is a group The service life of your tires is dependent on of numbers and letters located on the sidewall many factors, including, but not limited to, of the tire.
  • Page 81 Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element which cannot be cleaned with compressed air or otherwise without degrading its performance. If the filter becomes dirty, replace it with a new one.

  • Page 82: Removing & Installing Body Components

    Removing & Installing Body Components Battery Removal Make sure the ignition switch is in the OFF Positive position. terminal Remove the front seat. P. 81 Rubber Remove the rubber strap. strap Disconnect the negative - terminal from the battery. Disconnect the positive + terminal from the battery.

  • Page 83: Front Seat

    Removing & Installing Body Components Front Seat Front Seat Installation Install the front seat while inserting the Removal tab into the recess. Install the mounting bolts. Front seat Mounting bolts Tighten the mounting bolts securely. Make sure that the seat is locked securely in position by pulling it up lightly.

  • Page 84: Rear Seat

    Removing & Installing Body Components Rear Seat Rear Seat Installation Insert the tabs into the recess. Tabs Push down on the rear of the rear seat. Rear seat Make sure that the seat is locked securely in position by pulling it up lightly. Ignition key The seat locks automatically when closed.

  • Page 85: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap/dipstick If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the OFF position and wait for 2 to 3 minutes. Upper level Place your motorcycle in an upright position on a firm, level surface.
  • Page 86 Engine Oil Adding Engine Oil Adding Engine Oil Securely reinstall the oil fill cap/dipstick. NOTICE If the engine oil is below or near the lower Overfilling with oil or operating with insufficient level mark, add the recommended engine oil. oil can cause damage to your engine. Do not mix P.
  • Page 87 Changing Engine Oil & Filter Changing the oil and filter requires special tools. We recommend that you have your motorcycle serviced by your dealer. Use a new Honda Genuine oil filter or equivalent specified for your model. NOTICE Drain bolt...
  • Page 88 Engine Oil Changing Engine Oil & Filter Remove the oil filter with a filter wrench Install the new oil filter and tighten. and let the remaining oil drain out. Make Torque: 19 lbf·ft (26 N·m, 2.7 kgf·m) sure the prior seal is not stuck to the engine.

  • Page 89: Coolant

    Coolant Checking the Coolant UPPER level Check the coolant level in the reserve tank while the engine is cold. Place your motorcycle on a firm, level surface. Hold your motorcycle in an upright position. Check that the coolant level is between LOWER level the UPPER level and LOWER level marks Reserve tank...
  • Page 90 Coolant Changing Coolant Remove the reserve tank cap and add Reserve tank cap fluid while monitoring the coolant level. Do not overfill above the UPPER level mark. Make sure no foreign objects enter the reserve tank opening. UPPER level Securely reinstall the reserve tank cap. WARNING Removing the radiator cap while the engine is hot can cause the coolant to...

  • Page 91: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive, Place your motorcycle in an upright position on a firm, level surface. inspect the brake pads for wear. Check that the brake fluid reservoir If the brake pads are not worn, you most Front...
  • Page 92 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Inspect the brake pads from in front Front of the brake caliper. Always inspect both left and right Check the condition of the brake pad wear brake calipers. indicators. Inspect the brake pads from the rear The pads need to be replaced if a Rear Front...
  • Page 93 Brakes Adjusting the Brake Light Switch Adjusting the Brake Light Brake light switch Switch Adjusting nut Check the operation of the brake light switch. Hold the brake light switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 94: Side Stand

    Side Stand Checking the Side Stand Check that the side stand operates smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease. Check the springs for damage or loss of tension.

  • Page 95: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. Shift the transmission to Neutral.
  • Page 96 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Lock nut Adjusting bolt Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer. Scale CBR650RA only graduations When adjusting the drive chain slack, be Adjusting plate Rear axle nut careful not to damage the wheel speed...
  • Page 97 Drive Chain Adjusting the Drive Chain Slack Turn both adjusting bolts an equal Tighten the rear axle nut. number of turns until the correct drive Torque: 72 lbf·ft (98 N·m, 10.0 kgf·m) chain slack is obtained. Turn the adjusting bolts counterclockwise to tighten the Hold the adjusting bolts and tighten the chain.
  • Page 98 Drive Chain Checking the Drive Chain Slider Checking the Drive Chain Slider Checking the Drive Chain Wear Check the chain wear label when adjusting Check the condition of the drive chain slider. the drive chain. If the index mark on the The drive chain slider will need to be adjusting plate enters the red zone on the replaced if the chain slider is worn to the...

  • Page 99: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 100 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper clutch Freeplay cable adjuster Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. Loosen the upper lock nut. Turn the upper clutch cable adjuster until the freeplay is 3/8 - 13/16 in (10 - 20 mm). Tighten the upper lock nut and check the freeplay again.
  • Page 101 Clutch Adjusting the Clutch Lever Freeplay Lower Adjustment Start the engine, pull the clutch lever in, and shift into gear. Make sure the engine If the upper clutch cable adjuster is threaded does not stall and the motorcycle does out near its limit, or the correct freeplay not creep.

  • Page 102: Throttle

    Throttle Checking the Throttle Adjusting the Throttle Freeplay With the engine off, check that the throttle Slide the cable boot. rotates smoothly from fully closed to fully Loosen the lock nut. open in all steering positions and throttle Turn the adjuster until the freeplay is freeplay is correct.

  • Page 103: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. Turn the pinion in or out as necessary using a Phillips screwdriver. Obey local laws and regulations. Raise Lower Lower Pinion Pinion Raise...

  • Page 104: Adjusting The Brake Lever

    Other Adjustments Adjusting the Brake Lever Adjusting the Brake Lever After adjustment, check that the lever operates correctly before riding. You can adjust the distance between the tip NOTICE of the brake lever and handle grip. Do not turn the adjuster beyond its natural limit. Adjustment method Adjuster Forward...

  • Page 105: Adjusting The Rear Suspension

    Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension Extension bar 2 3456 7 Adjusting the suspension requires a pin spanner. We recommend that you have your motorcycle serviced by your dealer. Spring Preload You can adjust the spring preload by the Adjuster adjuster to suit the load or the road surface.

  • Page 106: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 105 Electrical Trouble..........P. 120 Overheating (Segment H flashes in coolant Battery Goes Dead..........P. 120 temperature gauge) ........P. 106 Burned-out Light Bulb ........P. 120 Warning Indicators On or Flashing..... P. 107 Blown Fuse............

  • Page 107: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 54 sequence.

  • Page 108: Overheating (Segment H Flashes In Coolant Temperature Gauge)

    Overheating (Segment H flashes in coolant temperature gauge) The engine is overheating when the following Check that the radiator fan is operating, occurs: and then turn the ignition switch to the The segment H flashes in the coolant OFF position. ●...

  • Page 109: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing Low Oil Pressure Indicator If the engine oil level goes down rapidly, your motorcycle may have a leak or another serious problem. Have your motorcycle If the low oil pressure indicator comes on, inspected by your dealer. pull safely to the side of the road and stop the engine.

  • Page 110: Abs (Anti-Lock Brake System) Indicator

    Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator but without the anti-locking function. CBR650RA only The ABS indicator may flash if you turn the If the indicator operates in one of the rear wheel while the rear wheel is lifted off following ways, you may have a serious...

  • Page 111: Torque Control Indicator

    Warning Indicators On or Flashing Torque Control Indicator Torque Control Indicator Even when the Torque Control indicator is on, your motorcycle will have normal riding ability without Torque Control function. CBR650RA only When the indicator comes on while the If the indicator operates in one of the Torque Control is in operation, you will following ways, you may have a serious problem with the Torque Control.

  • Page 112: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustrations. If these occur, see your dealer as soon as possible.

  • Page 113: Coolant Temperature Gauge Failure Indication

    Other Warning Indications Coolant Temperature Gauge Failure Indication Coolant Temperature Gauge Failure Indication If the cooling system has an error, all segments will blink as shown in the illustration. If this occurs, see your dealer as soon as possible.

  • Page 114: Tire Puncture

    Tire Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. Riding your motorcycle with a We recommend you have this type of service temporary tire repair can be risky. If the performed by your dealer. temporary repair fails, you can crash After an emergency repair, always have the and be seriously injured or killed.
  • Page 115 Tire Puncture Removing Wheels Front Wheel On the left side, remove the mounting bolts and remove the brake caliper. Removal Support the brake calipers so that it Place your motorcycle on a firm, level doesn't hang from the brake hose. Do surface.
  • Page 116 Tire Puncture Removing Wheels Loosen the left axle pinch bolts. Loosen the right axle pinch bolts. Remove the front axle bolt. On the right side, withdraw the front axle Support your motorcycle securely and shaft, and remove the side collars and raise the front wheel off the ground using wheel.
  • Page 117 Tire Puncture Removing Wheels Installation Tighten the axle bolt. Attach the side collars to the wheel. Torque: 44 lbf·ft (59 N·m, 6.0 kgf·m). On the right side, place the wheel between the fork legs and insert the Loosen the right axle pinch bolts. lightly greased front axle shaft to the end, Tighten the left axle pinch bolts.
  • Page 118 Tire Puncture Removing Wheels Install the right brake caliper and tighten Lower the front wheel on the ground. new mounting bolts. Apply the brake lever several times. Then, pump the fork several times. Torque: 33 lbf·ft (45 N·m, 4.6 kgf·m). Retighten the right axle pinch bolts.
  • Page 119 Tire Puncture Removing Wheels Rear Wheel Wheel speed sensor Pulser ring CBR650RA only CBR650RA only Removal Support your motorcycle securely and raise the rear wheel off the ground using a maintenance stand or a hoist. Lock nut Washer Loosen the rear axle nut, lock nuts and turn the adjusting bolts so the rear wheel can be moved all the way forward for Adjusting bolt...
  • Page 120 Tire Puncture Removing Wheels Remove the brake caliper bracket, rear Installation wheel and side collars. To install the rear wheel, reverse the Support the brake caliper so that it removal procedure. doesn’t hang from the brake hose. Do Take care to prevent the brake caliper not twist the brake hose.
  • Page 121 Tire Puncture Removing Wheels Make sure that the slot on the brake Adjust the drive chain. P. 94 caliper bracket is positioned in the lug on Install and tighten the rear axle nut. the swingarm. Torque: 72 lbf·ft (98 N·m, 10.0 kgf·m). Brake caliper bracket Slot Hold the adjusting bolts and tighten the...

  • Page 122: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle All light bulbs on the motorcycle are LEDs. If battery charger. there is an LED which is not turned on, see Remove the battery from the motorcycle your dealer for servicing.
  • Page 123 Electrical Trouble Burned-out Light Bulb Headlight/Position Light/Front Turn Brake light/Taillight/Rear Turn Signal Signal Position lights Brake light/Taillight Headlights Rear turn signals Front turn signals The brake light and taillight use several LEDs. The headlights and position lights use several The rear turn signals uses an LED. LEDs.
  • Page 124 Electrical Trouble Burned-out Light Bulb License Plate Light License plate light The license plate light uses an LED. If there is an LED which is not turned on, see your dealer for servicing.

  • Page 125: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Fuse box covers Fuse box covers CBR650RA only Spare fuses Before handling fuses, see “Inspecting and Replacing Fuses.” P. 71 Fuse Box Fuses Remove the front seat. P. 81 Open the fuse box covers. Pull the fuses out one by one with the Spare fuse fuse puller in the tool kit and check for a...
  • Page 126 Electrical Trouble Blown Fuse Main Fuse Remove the front seat. P. 81 Disconnect the wire connector of the Starter magnetic Spare main fuse starter magnetic switch. switch Pull the main fuse out and check for a Main fuse Wire connector blown fuse.

  • Page 127: Information

    Vehicle Identification Number..... P. 135 Emission Control Systems ......P. 136 Catalytic Converter ......... P. 140 Oxygenated Fuels..........P. 141 Authorized Manuals ........P. 142 Warranty Coverage and Service ....P. 143 Honda Contacts ..........P. 145 Reporting Safety Defects ..... P. 147...

  • Page 128: Keys

    Keys Keys Ignition key Key tag Ignition Key This motorcycle has two ignition keys and a key tag with a key number and a bar code. Store the spare key and the key tag in a safe location. To make a duplicate key, take the spare key and the key tag to your dealer or a locksmith.

  • Page 129: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Tripmeter Other Features The tripmeters return to 0.0 when each read- out exceeds 9,999.9. Ignition Switch Document Bag Leaving the ignition switch in the ON position The owner's manual, registration, and insurance with the engine stopped will drain the battery.
  • Page 130 Instruments, Controls, & Other Features Ignition Cut-off System Assist-slipper Clutch System A banking (lean angle) sensor automatically The assist-slipper clutch system helps to prevent stops the engine and fuel pump if the the rear tire from locking up when the motorcycle falls over.

  • Page 131: Caring For Your Motorcycle

    Frequent cleaning and polishing is important to Thoroughly rinse your motorcycle with ensure the life of your Honda. A clean plenty of clean water and dry with a soft, motorcycle makes it easier to spot potential clean cloth.
  • Page 132 Caring for Your Motorcycle If your motorcycle has any matte painted Do not direct water under the seat: ● parts, do not apply a coat of wax to the Water in the under seat compartment matte painted surface. can damage your documents and other belongings.
  • Page 133 Caring for Your Motorcycle Aluminum Components Windscreen Aluminum will corrode from contact with dirt, Using plenty of water, clean the windscreen with mud, or road salt. Clean aluminum parts a soft cloth or sponge. (Avoid using detergents regularly and follow these guidelines to avoid or any kind of chemical cleaner on the scratches: windscreen.) Dry with a soft, clean cloth.
  • Page 134 Caring for Your Motorcycle When the exhaust pipe and muffler are painted, Exhaust Pipe and Muffler do not use a commercially available abrasive The exhaust pipe and muffler are stainless steel kitchen cleaning compound. Use a neutral but may become stained by mud or dust. detergent to clean the painted surface on the exhaust pipe and muffler.

  • Page 135: Storing Your Motorcycle

    ● surfaces (except matte painted surfaces). For more information about storage, Canada Coat chrome pieces with rust-inhibiting oil. visit our website at www.honda.ca and look up Lubricate the drive chain. P. 73 “Storage Tips” under the “Honda Warranty” in ●...

  • Page 136: Transporting Your Motorcycle

    Transporting Your Motorcycle Transporting Your You & the Environment Motorcycle Owning and riding a motorcycle can be enjoyable, but you must do your part to protect If your motorcycle needs to be transported, it the environment. should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp Choose Sensible Cleaners or lifting platform, and motorcycle tie-down...

  • Page 137: Vehicle Identification Number

    Vehicle Identification Number Vehicle Identification Number The VIN and engine serial number uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.

  • Page 138: Emission Control Systems

    Your motorcycle engine emits combustion Compliance with the terms of the byproducts, including carbon monoxide (CO), Distributor's Warranties for Honda Motorcycle oxides of nitrogen (NOx), and hydrocarbons Emission Control Systems is necessary in order (HC). Gasoline evaporation also emits to maintain a valid emissions system warranty.
  • Page 139 Emission Control Systems Noise Emission Requirements Ignition Timing Control System The ignition timing control system adjusts the The EPA requires that motorcycles built after ignition timing to reduce the amount of HC, January 1, 1983 comply with applicable noise CO, and NOx produced. emission standards for one year or 3,730 miles (6,000 km) after the time of purchase when Secondary Air Injection System...
  • Page 140 Emission Control Systems Evaporative Emission Control System Fuel Permeation Emission Control The fuel tank, fuel hoses, and fuel vapor charge 50 STATE (meets California) An evaporative emissions control system uses a hoses use fuel permeation control technologies canister filled with charcoal to adsorb fuel vapor to prevent fuel vapor emissions.
  • Page 141 Emission Control Systems Removal of, or puncturing of any part of the Noise Emission Control System ● intake system. TAMPERING WITH THE NOISE CONTROL Lack of proper maintenance. ● SYSTEM IS PROHIBITED: Removing or disabling any emissions ● U. S. federal law prohibits, and Canadian compliance component, or replacing any provincial laws may prohibit, the following acts compliance component with a noncompliant...

  • Page 142: Catalytic Converter

    A defective catalytic converter contributes to air riding and turn off the engine. Have your pollution and can impair your engine's motorcycle serviced as soon as possible. performance. A replacement unit must be an original Honda part or equivalent.

  • Page 143: Oxygenated Fuels

    Oxygenated Fuels Oxygenated Fuels you may experience performance problems. To resolve the problem, have your dealer drain the Some conventional fuels blended with alcohol fuel tank and replace with the correct fuel. Fuel or an ether compound are available in some system or performance problems resulting from locales to help reduce emissions to meet clean the use of an oxygenated fuel containing higher...

  • Page 144: Authorized Manuals

    Authorized Manuals Authorized Manuals These Honda manuals are written for the professional technician. However, if you possess The Service Manual used by your the proper tools, observe the safety standards, authorized dealer is available from your Honda and are mechanically capable, you should find dealer or Helm, Inc.

  • Page 145: Warranty Coverage And Service

    Service workmanship of your Honda. Your warranty coverage does not apply to the normal wear Coverage and deterioration associated with use of the Your new Honda is covered by the following motorcycle. warranties: Motorcycle Limited Warranty ● Your warranty coverage is not voided if you Emission Control System Warranty ●...
  • Page 146 If you believe you have a problem with your dealership or their designated representative. motorcycle, call the service department of your Honda dealer. Make an appointment for an inspection and diagnosis. You will be asked to authorize that inspection, and your dealer will return the results of the inspection.

  • Page 147: Honda Contacts

    Name, address, and telephone number American Honda Motor Co., Inc. ● Product model, year, and VIN ● If you wish to contact Honda directly to comment Date of purchase ● on your experiences with your motorcycle or with Dealer name and address ●...
  • Page 148 The sales department offers the Honda Your Honda Dealer Protection Plan to extend almost all of your The service department of your Honda dealer warranty coverage. offers trained personnel to perform regular maintenance and most repairs. It has the latest...

  • Page 149: Usa

    Highway Traffic Safety Administration 1200 New Jersey Avenue, SE., (NHTSA) in addition to notifying Washington, DC 20590. American Honda Motor Co., Inc. You can also obtain other information about motor vehicle safety from: If NHTSA receives similar complaints, it http://www.safercar.gov.

  • Page 150: Specifications

    Specifications Main Components ■ Displacement 39.6 cu-in (649 cm Overall length 83.9 in (2,130 mm) Bore x stroke 2.64 x 1.81 in (67.0 x 46.0 mm) Overall width 29.5 in (750 mm) Compression 11.6 : 1 ratio Overall height 45.3 in (1,150 mm) Unleaded gasoline Wheelbase 57.1 in (1,450 mm)
  • Page 151 Driven sprocket resource conserving on the circular API Recommended service label, SAE 10W-30, JASO T 903 engine oil standard MA, Pro Honda GN4 4-stroke oil (USA & Canada) or Honda 4-stroke oil, or an equivalent motorcycle oil...
  • Page 152 Specifications Bulbs Torque Specifications ■ ■ Headlight Oil filter 19 lbf·ft (26 N·m, 2.7 kgf·m) Brake light/Taillight Engine oil drain bolt 22 lbf·ft (30 N·m, 3.1 kgf·m) Front turn signal/Position light LED Rear wheel axle nut 72 lbf·ft (98 N·m, 10.0 kgf·m) Rear turn signal Drive chain adjusting lock nut 20 lbf·ft (27 N·m, 2.8 kgf·m) Position light...
  • Page 153 Information Record Engine No. Color Label & Code Owner's Name Address City/State Phone Dealer's Name Address City/State Phone Service Manager...

  • Page 154: Index

    Index ABS (Anti-lock Brake System)....... 10 Caring for Your Motorcycle ......129 ABS (Anti-lock Brake System) Catalytic Converter........140 Indicator ..........47, 108 Clock ............. 19, 31 Accessories ............14 Clutch Air Cleaner............79 Freeplay..............98 Authorized Manuals........142 Color label ............68 Average Speed Meter........
  • Page 155 Tool Kit..............57 Helmet Holder..........57 High Beam Indicator........45 Honda Contacts ..........145 Flooded Engine ..........54 Honda selectable torque control....53 Fuel Horn Button ............50 Average Fuel Mileage Meter......22 Consumption Meter .......... 23 Current Fuel Mileage Meter ......22 Ignition Cut-off System Gauge ..............
  • Page 156 Indicators............44 Numerical tachometer ........26 Information Record........151 Instruments ............18 Instruments, Controls, ＆ Other Odometer..........26, 127 Features ............127 Engine ............72, 83 Overheating ............ 106 Labels..............6 Oxygenated Fuels.......... 141 Load Limits ............15 Loading Guidelines.......... 15 Low Oil Pressure Indicator ....
  • Page 157 Removal Storage Battery..............80 Equipment ............57 Front Seat............. 81 Owner’s Manual ........58, 127 Rear Seat.............. 82 Storing Your Motorcycle ......133 Repair Kit ............112 Switches ............. 50 Reporting Safety Defects......147 Reserve Tripmeter ........... 26 REV Indicator..........36, 46 Tachometer ............
  • Page 158 Warning Indicators On or Flashing ... 107 Warranty Coverage and Service ....143 Washing Your Motorcycle......129 Weight Limit..........15, 148 Wheels Front Removal ..........113 Rear Removal............ 117...
  • Page 159 California Proposition 65 Warning WARNING Operating, servicing and maintaining a passenger vehicle or off- highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.

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