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Use these instructions for the following building:
©2006 ClearSpan™
All rights reserved. Reproduction prohibited without written permission.
Revised: February 2006g
ClearSpan™ 42' Wide Free-Standing
Shelter shown above may be shorter than your shelter.
PB03100R4 (42' W x 17' 3" H x 48' L)
PB03102R4 (42' W x 17' 3" H x 60' L)
PB03104R4 (42' W x 17' 3" H x 72' L)
PB03106R4 (42' W x 17' 3" H x 96' L)
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Summary of Contents for ClearSpan PB03100R4
- Page 1 Shelter shown above may be shorter than your shelter. Use these instructions for the following building: PB03100R4 (42' W x 17' 3" H x 48' L) PB03102R4 (42' W x 17' 3" H x 60' L) PB03104R4 (42' W x 17' 3" H x 72' L) PB03106R4 (42' W x 17' 3"...
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Page 2: Safety Precautions
Introduction Thank you for purchasing this ClearSpan™ structure. When properly assembled, the ClearSpan™ structure will provide years of reliable service. This instruction manual includes helpful hints and important information needed to safely assemble the structure. Please read this instruction manual before you begin. - Page 3 2. Verify that all parts listed on the Bill of Material are present. If anything is missing, contact customer service. NOTE: At this time, you do not need to open the plastic bags containing the fasteners. Visit www.ClearSpan.com for additional products and customer assistance. 2 of 26...
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Page 4: Part Identification
(See diagram on next page.) 105350 Bracket QH1061 QH1065 1” x 4000-LB. RATCHET 2” RATCHET FALB04B FALB08B FA4482 3/8”-16 NUT - ZINC 1/2”-13 NUT - ZINC #14 x 1” TEK SCREW Visit www.ClearSpan.com for additional products and customer assistance. 3 of 26... - Page 5 FALB08B 105092 Pipe FAMA40 Lock 105371 Washer Carriage Bolt ATTENTION: Assemble as 105241 shown, but do not tighten the mounting bolt at this time. Base Visit www.ClearSpan.com for additional products and customer assistance. 4 of 26...
- Page 6 (Frame shown may be shorter than actual frame.) Purlin Cable Assemblies Interior Rafters: Rafter B Frame End View: Purlin Purlin Locations Customer-Supplied Baseboard End Rafter: Rafter A Customer-Supplied Baseboard Visit www.ClearSpan.com for additional products and customer assistance. 5 of 26...
- Page 7 Side View of Rafter Assembly Purlin 4' Center-to-Center Custom-Supplied Diagram above shows the 4' on-center rafter spacing. Baseboard Rafter Width: 42' Center-to-Center End View of Rafter Visit www.ClearSpan.com for additional products and customer assistance. 6 of 26...
- Page 8 5. After marking the outline of the building, remove the strings and continue with the rafter and framework assembly instructions for the building. Visit www.ClearSpan.com for additional products and customer assistance. 7 of 26...
- Page 9 ATTENTION: Install all brackets and bolts so they do not interfere with the installation of the main cover. To protect the cover, tape all rafter joints with duct tape. Visit www.ClearSpan.com for additional products and customer assistance. 8 of 26...
- Page 10 ATTENTION: Install all brackets and bolts so they do not interfere with the installation of the main cover. To protect the cover, tape all rafter joints with duct tape. Visit www.ClearSpan.com for additional products and customer assistance. 9 of 26...
- Page 11 Baseboard can be treated or plastic lumber. Contact Customer Service at 1-800-245-9881 for additional information. Rope or Cable Temporary bracing used to secure the end rafter in place. Visit www.ClearSpan.com for additional products and customer assistance. 10 of 26...
- Page 12 ATTENTION: As the purlins are attached, it may be necessary to tap the purlin brackets with a hammer to align the brackets with same brackets on the next rafter set in place. To protect the cover, tape all rafter joints with duct tape. Visit www.ClearSpan.com for additional products and customer assistance. 11 of 26...
- Page 13 5. Install a second cable clamp on the cable six to eight inches from the first clamp. 6. Tighten both clamps. 7. Remove the bolt from the jaw of the turnbuckle and position the cable end with the thimble into the jaw of the turnbuckle. Visit www.ClearSpan.com for additional products and customer assistance. 12 of 26...
- Page 14 The diagram and figures below identify the placement and proper way to attach the cable assemblies to the building. Cable Placement Diagram To protect the cables, position thimbles as shown in the diagrams. View above is from inside the shelter. Customer-Supplied Baseboard Visit www.ClearSpan.com for additional products and customer assistance. 13 of 26...
- Page 15 3. Select the remaining QH1065 ratchets and evenly space these along each side of the frame. The following is an example of where to attach the remaining ratchets. Visit www.ClearSpan.com for additional products and customer assistance. 14 of 26...
- Page 16 See the example below. Frame shown may be shorter than your frame. Location of QH1065 Ratchets along one side of a frame assembly. 4. After all ratchets are installed, continue with the main cover installation. Visit www.ClearSpan.com for additional products and customer assistance. 15 of 26...
- Page 17 ATTENTION: Do not use the black straps in the main cover to pull the cover into position. They will pull out of the cover hem and must be rethreaded to properly secure the cover. Visit www.ClearSpan.com for additional products and customer assistance. 16 of 26...
- Page 18 9. Lift the main cover skirt, locate the QH1065 ratchets attached to the rafters, and make a slit in the cover conduit sleeve at these locations. NOTE: If ropes were used at these locations when the main cover was pulled in place, a slit may already be present. Visit www.ClearSpan.com for additional products and customer assistance. 17 of 26...
- Page 19 2. Select another piece of PVC, feed it into the pocket of the main cover and into the bell end of the first piece of PVC. Use duct tape (or PVC glue–not provided) to secure each PVC joint. Visit www.ClearSpan.com for additional products and customer assistance. 18 of 26...
- Page 20 7. Repeat the steps to lace the strap for the remaining end of the main cover. NOTE: When fully laced, the PVC conduit should be even and run parallel with the rafter at both ends of the building. Visit www.ClearSpan.com for additional products and customer assistance. 19 of 26...
- Page 21 3. After the cover is properly tightened and secured along the sides, return to the ratchets at the end rafters and tighten the bonnet of the main cover. 4. Read the Care and Maintenance information that follows. Visit www.ClearSpan.com for additional products and customer assistance. 20 of 26...
- Page 22 Care and Maintenance Proper care and maintenance of your ClearSpan™ building helps to ensure years of service. The following items identify areas that must be periodically checked to ensure that your building is maintained properly: • Regularly check the cover to see that it is tight and in proper repair. Tighten and adjust the tension as needed to prevent damage and wear.
- Page 23 All Frame Diagrams PB03100R4 (42' W x 48' L) Visit www.ClearSpan.com for additional products and customer assistance. 22 of 26...
- Page 24 PB03102R4 (42' W x 60' L) Visit www.ClearSpan.com for additional products and customer assistance. 23 of 26...
- Page 25 PB03104R4 (42' W x 72' L) Visit www.ClearSpan.com for additional products and customer assistance. 24 of 26...
- Page 26 PB03106R4 (42' W x 96' L) Visit www.ClearSpan.com for additional products and customer assistance. 25 of 26...
- Page 27 Notes and Comments Visit www.ClearSpan.com for additional products and customer assistance. 26 of 26...
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