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ClearSpan™ Storage Master SolarGuard™
Use these instructions for the following building:
©2006 ClearSpan™
All rights reserved. Reproduction prohibited without written permission.
Revised: February 2006g
42' Wide
Length of the above shelter may differ from your shelter.
PB00230R4 (42' W x 17' 3" H x 48' L)
PB00232R4 (42' W x 17' 3" H x 60' L)
PB00234R4 (42' W x 17' 3" H x 72' L)
PB00236R4 (42' W x 17' 3" H x 96' L)
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Summary of Contents for ClearSpan Storage Master SolarGuard PB00230R4
- Page 1 ClearSpan™ Storage Master SolarGuard™ 42' Wide Length of the above shelter may differ from your shelter. Use these instructions for the following building: PB00230R4 (42' W x 17' 3" H x 48' L) PB00232R4 (42' W x 17' 3" H x 60' L) PB00234R4 (42' W x 17' 3"...
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Page 2: Safety Precautions
Introduction Thank you for purchasing this ClearSpan™ structure. When properly assembled, the ClearSpan™ structure will provide years of reliable service. This instruction manual includes helpful hints and important information needed to safely assemble the structure. Please read this instruction manual before you begin. - Page 3 2. Verify that all parts listed on the Bill of Material are present. If anything is missing, contact customer service. NOTE: At this time, you do not need to open the plastic bags containing the fasteners. Visit www.ClearSpan.com for additional products and customer assistance. 2 of 36...
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Page 4: Part Identification
(See diagram on next page.) 105350 Bracket QH1061 QH1065 1” x 4000-LB. RATCHET 2” RATCHET FALB04B FALB08B FA4482 3/8”-16 NUT - ZINC 1/2”-13 NUT - ZINC #14 x 1” TEK SCREW Visit www.ClearSpan.com for additional products and customer assistance. 3 of 36... - Page 5 FALB08B 105092 Pipe FAMA40 Lock 105371 Washer Carriage Bolt ATTENTION: Assemble as 105241 shown, but do not tighten the mounting bolt at this time. Base Visit www.ClearSpan.com for additional products and customer assistance. 4 of 36...
- Page 6 (Frame shown may be shorter than actual frame.) Purlin Cable Assemblies Interior Rafters: Rafter B Frame End View: Purlin Purlin Locations Customer-Supplied Baseboard End Rafter: Rafter A Customer-Supplied Baseboard Visit www.ClearSpan.com for additional products and customer assistance. 5 of 36...
- Page 7 Side View of Rafter Assembly Purlin Center-to-Center Custom-Supplied Diagram above shows the 4' on-center rafter spacing. Baseboard Rafter Width: 42' Center-to-Center End View of Rafter Visit www.ClearSpan.com for additional products and customer assistance. 6 of 36...
- Page 8 5. After marking the outline of the building, remove the strings and continue with the rafter and framework assembly instructions for the building. Visit www.ClearSpan.com for additional products and customer assistance. 7 of 36...
- Page 9 ATTENTION: Install all brackets and bolts so they do not interfere with the installation of the main cover. To protect the cover, tape all rafter joints with duct tape. Visit www.ClearSpan.com for additional products and customer assistance. 8 of 36...
- Page 10 ATTENTION: Install all brackets and bolts so they do not interfere with the installation of the main cover. To protect the cover, tape all rafter joints with duct tape. Visit www.ClearSpan.com for additional products and customer assistance. 9 of 36...
- Page 11 Baseboard can be treated or plastic lumber. Contact Customer Service at 1-800-245-9881 for additional information. Rope or Cable Temporary bracing used to secure the end rafter in place. Visit www.ClearSpan.com for additional products and customer assistance. 10 of 36...
- Page 12 ATTENTION: As the purlins are attached, it may be necessary to tap the purlin brackets with a hammer to align the brackets with same brackets on the next rafter set in place. To protect the cover, tape all rafter joints with duct tape. Visit www.ClearSpan.com for additional products and customer assistance. 11 of 36...
- Page 13 5. Install a second cable clamp on the cable six to eight inches from the first clamp. 6. Tighten both clamps. 7. Remove the bolt from the jaw of the turnbuckle and position the cable end with the thimble into the jaw of the turnbuckle. Visit www.ClearSpan.com for additional products and customer assistance. 12 of 36...
- Page 14 The diagram and figures below identify the placement and proper way to attach the cable assemblies to the building. Cable Placement Diagram To protect the cables, position thimbles as shown in the diagrams. View above is from inside the shelter. Customer-Supplied Baseboard Visit www.ClearSpan.com for additional products and customer assistance. 13 of 36...
- Page 15 End Rafter Customer-Supplied Baseboard Rafter Foot 1. At each leg of each end rafter, attach one QH1065 ratchet on the outside of the rafter leg in the location shown above. Visit www.ClearSpan.com for additional products and customer assistance. 14 of 36...
- Page 16 See the example below. Frame shown may be shorter than your frame. Location of QH1065 Ratchets along one side of a frame assembly. 3. After all side ratchets are installed, continue with the end wall and panel installation procedures. Visit www.ClearSpan.com for additional products and customer assistance. 15 of 36...
- Page 17 Doorframe tubes must be square and plumb for the end wall. Vertical Doorframe tube: Section of the 4” Square Frame Tube assembled End encased in concrete Wall Frame. Ground Level Concrete Visit www.ClearSpan.com for additional products and customer assistance. 16 of 36...
- Page 18 Consult a professional building contractor if needed. Bottom Frame Member QH1330 Bracket 5. After both end walls are assembled, continue with the End Panel Installation procedure that follows. Visit www.ClearSpan.com for additional products and customer assistance. 17 of 36...
- Page 19 View is from the inside of the shelter looking at the end panel. Frame and rafter shown are different from your frame. The technique used to secure the end panel is the same however. Photo shows the main cover already installed. Visit www.ClearSpan.com for additional products and customer assistance. 18 of 36...
- Page 20 6. With the top edge of the end panel secured, continue by cutting the opening for the door (or doors). If you are installing an end panel and no door openings are needed, skip to and continue with the End Panel Conduit Installation steps. Visit www.ClearSpan.com for additional products and customer assistance. 19 of 36...
- Page 21 These 12" flaps are wrapped around the door framing and secured to the inside of the doorframe after installing the end panel conduit. 5. Continue with the End Panel Conduit Installation steps that follow. Visit www.ClearSpan.com for additional products and customer assistance. 20 of 36...
- Page 22 8. Align the strap ends and insert both ends into the slot in the center hub of the ratchet. 9. Tighten slightly and repeat the steps for the remaining straps and ratchets. 10. After securing the horizontal end panel conduit, continue by installing the vertical PVC conduits. Visit www.ClearSpan.com for additional products and customer assistance. 21 of 36...
- Page 23 6. Slightly tighten the end panel by working the vertical strap between the conduit and vertical end wall frame tube. NOTE: Do not tighten completely at this time. 7. Cut (if needed) and tie the remaining (lower) end of the strap to the end wall frame. Visit www.ClearSpan.com for additional products and customer assistance. 22 of 36...
- Page 24 ATTENTION: Do not pull the end panel flap up and over the end rafters at this time. The flap is pulled in place after lacing the main cover to the end rafter. Visit www.ClearSpan.com for additional products and customer assistance. 23 of 36...
- Page 25 NOTE: For long shelters, attaching ropes at every rafter position where a ratchet is located is recommended. If needed, a small slit can be made on the inside of the sleeve that holds the conduit, which will allow the use of Visit www.ClearSpan.com for additional products and customer assistance. 24 of 36...
- Page 26 9. Select one of the 5' tie down straps that shipped with the building and insert one end of the strap through the sleeve opening, around the cover conduit, and back through the opening. 10. Feed both ends of the strap through the slot in the ratchet and tighten slightly. Visit www.ClearSpan.com for additional products and customer assistance. 25 of 36...
- Page 27 3. Continue feeding the PVC conduit into the cover pocket in this pattern until the PVC conduit is completely assembled and inserted for one end of the shelter. Repeat these steps for the other end of the main cover. Visit www.ClearSpan.com for additional products and customer assistance. 26 of 36...
- Page 28 7. Repeat the steps to lace the strap for the remaining end of the main cover. NOTE: When fully laced, the PVC conduit should be even and run parallel with the rafter at both ends of the building. Visit www.ClearSpan.com for additional products and customer assistance. 27 of 36...
- Page 29 After the cover is properly tightened and secured along the sides, return to the QH1061 ratchets at the end and tighten the bonnet of the main cover. Read the Care and Maintenance information that follows. Visit www.ClearSpan.com for additional products and customer assistance. 28 of 36...
- Page 30 Care and Maintenance Proper care and maintenance of your ClearSpan™ building helps to ensure years of service. The following items identify areas that must be periodically checked to ensure that your building is maintained properly: • Regularly check the cover to see that it is tight and in proper repair. Tighten and adjust the tension as needed to prevent damage and wear.
- Page 31 Storage Master SolarGuard™: All Frame Diagrams (End Wall Frame is not shown.) PB00230R4 (42' W x 48' L) Visit www.ClearSpan.com for additional products and customer assistance. 30 of 36...
- Page 32 PB00232R4 (42' W x 60' L) Visit www.ClearSpan.com for additional products and customer assistance. 31 of 36...
- Page 33 PB00234R4 (42' W x 72' L) Visit www.ClearSpan.com for additional products and customer assistance. 32 of 36...
- Page 34 PB00236R4 (42' W x 96' L) Visit www.ClearSpan.com for additional products and customer assistance. 33 of 36...
- Page 35 168.00 " Door Door Width Space 15.00" Ground Level All connections and dimensions are identical on both sides. Concrete Piers (supplied by customer) 4" Tubing used for door framing Visit www.ClearSpan.com for additional products and customer assistance. 34 of 36...
- Page 36 105348 Carriage Bolts 104624 Exploded End Frame Diagram Use the 105348 (5") Carriage Bolts for all brackets and plates for the 4" x 4" tubes. Ground Level Ground Level Visit www.ClearSpan.com for additional products and customer assistance. 35 of 36...
- Page 37 The conduit in the center vertical pocket members. These frame members can be of the end panel is secured to the vertical removed if a door is installed later. frame tube. Visit www.ClearSpan.com for additional products and customer assistance. 36 of 36...
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