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Ransomes JMP653 Safety, Operation & Maintenance

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Safety, Operation & Maintenance Manual
Jacobsen MP653, Kubota
Series: MR
Product code: JMP653
WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine
must be trained in its proper use, warned of its dangers and must read the entire manual before attempting to set
up, operate, adjust or service the machine.
®
V2403-CR-TE4, 4WD with ROPS
WARNING
A Textron Company
GB
RJL 100 July 2015
United
Kingdom
25070G-GB (Rev.1)

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  • Page 1 Jacobsen MP653, Kubota V2403-CR-TE4, 4WD with ROPS Series: MR Product code: JMP653 WARNING WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine must be trained in its proper use, warned of its dangers and must read the entire manual before attempting to set up, operate, adjust or service the machine.

  • Page 2: Table Of Contents

    NTERLOCK YSTEM ..............43 ROCEDURE PERATION ..........44 UTTER ECKS ACHINE ..............47 PERATION ACHINE ..............47 TART NGINE ..................48 RIVE ..................48 ................48 NGINE ........48 EMOVE LOCKAGE UTTING NITS ..............50 RANSPORTING RAILER ............50 LINGING ACKING ACHINE © 2015, Ransomes Jacobsen Limited. All Rights Reserved...

  • Page 3: Mportant

    When the machine is at its end of life, there are guidelines in this manual for the removal of the machine from use. Use only Ransomes Jacobsen Genuine spare parts to meet the machine type approval regulations specified by the European Union.

  • Page 4: Roduct Identification

    2 INTRODUCTION PRODUCT IDENTIFICATION ___________________________________________ Maximum front axle load in Kg (for all machines being driven on the highway) West Road Ransomes Europark Ipswich IP3 9TT Weight-Mass in Kg England Maximum rear axle load in Kg (for all machines being driven...
  • Page 5 INTRODUCTION 2 ROPS Serial number plate West Road Ransomes Europark Weight of ROPS Ipswich IP3 9TT England Date Code Standard Used Part Number For Product Serial Number ROPS Serial number plate Location The ROPS serial number plate (C) is found at the base of the front of the ROPS main beam.

  • Page 6: Uring Service Life

    “General discarded materials” area. • Do not burn discarded materials. Change the machinery records to show that the machine is not in operation and is discarded. Supply this serial number to The Ransomes Jacobsen Warranty Department to close their records. en-6...

  • Page 7: Manual

    INTRODUCTION 2 PARTS MANUAL ______________________________________________________ To meet the standard ISO14001, Ransomes Jacobsen Limited does not send a paper parts manual with every product. To refer to the parts list for this mower you have four options: Website – www.ransomesjacobsen.com. Select the “ONLINE PARTS LOOK-UP” tab. These pages will show the parts list and the line drawings you need to help with the identification of spare parts.
  • Page 8 2 INTRODUCTION NOTES en-8...

  • Page 9: Reparation

    Manuals in additional languages may be available on the Jacobsen or Ransomes Jacobsen website. Read all of the instructions for this mower carefully. Know the controls and the correct operation of the equipment.

  • Page 10: Peration

    3 SAFETY 3.1.3 Operation Never operate the engine without enough ventilation or in an enclosed area. The carbon monoxide in the exhaust fumes can increase to dangerous levels. Never carry passengers. Keep other persons or animals away from the mower. Disengage all drives and engage the parking brake before you start the engine.

  • Page 11: Rops

    Do not weld, drill, change or bend the ROPS. Replace a damaged ROPS. Do not try to correct a damaged ROPS. Do not remove the ROPS from the mower. Ransomes Jacobsen must approve any changes to the ROPS. 3.1.5 Safe Handling of Fuels The fuel and the fuel vapors are flammable.
  • Page 12 Replace worn or damaged parts for safety. Replace damaged or worn decals. Only use parts, accessories and attachments approved by Ransomes Jacobsen. To decrease the fire hazard, remove materials that burn from the engine, muffler, battery tray and fuel tank area.
  • Page 13 By following all instructions in this manual, you increase the life of your machine and keep its maximum performance. Adjustments and maintenance must always be done by an approved technician. If additional information or service is needed. Contact your Authorized Ransomes Jacobsen Dealer, who knows the latest methods to service this equipment and can give that service.
  • Page 14 2006/42/EC Sections 3.2.2, Seating & 3.4.3, Rollover. (ANSI B71.4-2012 section 20.7) Ransomes Jacobsen Limited Recommends That The Owner/User Of The Machine Completes A Local Risk Assessment Of The Machine To Find Any Conditions That Do Not Follow This Rule. E.g. When You Drive The Machine Next To Water Or On The Highway.
  • Page 15 SAFETY 3 WARNING Vibration Exposure Limits Exposure limits are calculated as a combination of the vibration level (magnitude) of the tool and the Daily Exposure Time (Trigger Time). E.g. A product with 5m/s² vibration can be used up to 2 hours/day to reach the EAV and up to 8 hours/day to reach the ELV.

  • Page 16: Decals

    4 DECALS 4.1 SAFETY DECALS 4324674 4170640 4153197 19°+ 4321506 en-16...
  • Page 17 DECALS 4 009034920 Caution, Stay Away From Hot Surfaces. 009034880 Caution, Fan Blade, Do Not Open Or Remove The Safety Shields While The Engine Is In Operation. 009034900 Caution, Drive Belt, Do Not Remove The Safety Shields While The Engine Is In Operation.

  • Page 18: Nstruction Decals

    4 DECALS INSTRUCTION DECALS ______________________________________________ TOTAL EQUIVIS ZS 46 CLASSIFICATION CJ-4 1 - 2 1 - 2 25 mm 1.0 in 25 mm 1.0 in A [1] 31 mm 1.25 in 31 mm 1.25 in A [1] 38 mm 1.50 in B [1] 38 mm 1.50 in...
  • Page 19 DECALS 4 Description 009034770 Guaranteed Sound Power Level 4316826 Mow Selector 4316827 Transport Selector 4164861 Forward / Reverse Traction Pedal 4286422 Hydraulic Fluid 009039870 Jack & Hook Point 4164580 Lubrication Point 4316686 Engine Oil Classification 4306795 Height Of Cut - LH Wing deck 4314591 Height Of Cut - RH Wing deck 4306796...

  • Page 20: Perator Workstation

    5 CONTROLS OPERATOR WORKSTATION __________________________________________ en-20...

  • Page 21: Ontrol Panel

    5 CONTROLS CONTROL PANEL ___________________________________________________ A: Starter Key Switch. M.Hazard Switch (Optional) B: Throttle Control Lever. N. Right hand Unit Lift/Lower Switch. C: Parking Brake Switch. P. Centre Unit Lift/Lower Switch. D. Transport Lock Switch. R. Left hand Unit Lift/Lower Switch. E: Cutter Switch.

  • Page 22: Tarter Key Switch

    5 CONTROLS 5.2.A STARTER KEY SWITCH _______________________________________________ Turn the starter key to the right to the 'start' position to start the engine. When the engine starts, release the key and allow to return automatically to the 'on' position to run. NOTE.

  • Page 23: Utter Switch

    5 CONTROLS 5.2.E CUTTER SWITCH ____________________________________________________ This switch engages mow speed and cutter rotation. To cut grass, push the front of the switch and move the joysticks forward to lower the decks. When engaged the yellow LED on the pod is illuminated. To stop the blade, push the rear of the rocker switch.

  • Page 24: Witch

    5 CONTROLS 5.2.H DPF SWITCH ______________________________________________________ With the switch in the center position (default) it allows automatic Active Regen. Operation of the mower is not changed during Active Regen. See 8.15 When the Regen Request light flashes, press and release the front part of the switch to start the Parked Regen cycle.

  • Page 25: Ndicator Lamps

    5 CONTROLS 5.2.M/N/P LIFT/LOWER SWITCH’S ____________________________________________ Right Hand Wing Cutter Deck Front Cutter Deck Left Hand Wing Cutter Deck To lower the cutting unit move the switch lever forward. To raise the cutting unit move the switch lever rearwards NOTE: If the cutter is engaged when the unit is lowered the green led will illuminate when the unit is below 400mm from the ground The yellow PTO LED will illuminate when the cutter switch in ON.

  • Page 26: Display

    5 CONTROLS 5.2.Y.1 VISUAL DISPLAY ________________________________________________ The visual display is activated when the ignition is turned on. 5.2.Y.2 STARTUP SCREEN ______________________________________________ When the ignition key is turned to the start position, this screen is shown. The hour meter will show total hours of engine operation. 5.2.Y.3 WARNING/SERVICE SCREEN _____________________________________ After the startup screen the warning screen is shown, the screen is visible for...

  • Page 27: Display Option

    5 CONTROLS 5.2.Y.6 THE ENGINE WILL NOT START ____________________________________ When the ignition key is turned to the start position this screen is shown. If any of the following flash. • The parking brake is not applied. • The cutter switch is not in the OFF position. •...

  • Page 28: Menu Select

    5 CONTROLS 5.2.Y.10 MAIN MENU SELECT_____________________________________________ Use the button below the to access the main menu. MODE 5.2.Y.11 CLOCK SELECT_________________________________________________  button accepts the option that has the  is moved with the up and down to select, date, service, settings or language.

  • Page 29: Select

    5 CONTROLS 5.2.Y.14 DATE FORMAT__________________________________________________ Press the Down button to select the date format (underlined). Press to change the option. Press the button up and down to move between US and EU. Press accepts the option. C l o c k S e t t i n g s D ate 01 / 01 / 2 010 Press the button to return to main menu.

  • Page 30: Log Detail

    5 CONTROLS 5.2.Y.18 FAULT LOG DETAIL______________________________________________  Select the fault log to be accessed and accept to show the details. These details show the date and time of the fault. Press the button to return to previous menu. F a u l t l o g I n c l o E r r o r 0 2 : 0 4 : 2 0 1 4 D a t e...

  • Page 31: Anguage Menu

    5 CONTROLS 5.2.Y.21 LANGUAGE MENU ______________________________________________  Select the language and accept M a i n M e n u C l o c k Se r v ic e Se tti n g s L a n g u a g e 5.2.Y.22 LANGUAGE OPTION_____________________________________________ On the page for the language options, Press the button...
  • Page 32 5 CONTROLS 5.2.Y.25 WARNING SLOPE ANGLE 25° _____________________________________ If the slope angle reaches 25º the screen will display this warning indicating that at 25º the centre cutter deck will be lifted 4- 6 inches above the ground to improve the stability and all cutter decks will stop rotation.

  • Page 33: Arning Engine Fault

    This screen is shown if there is a communications fault between the foot pedal and the controller. Stop the machine as soon as possible and contact your local Ransomes Jacobsen Dealer When this fault occurs the machine go’s into limp-home mode.
  • Page 34 5.2.Y.35 WARNING (TST) TILT SENSOR TECHNOLOGY FAULT _________________ When this screen is shown, there is a fault with the TST. Stop as soon as possible and contact your local Ransomes Jacobsen Dealer The number in the top right of the screen indicates the total number of faults recorded at a particular time.
  • Page 35 5 CONTROLS 5.2.Y.36 WARNING MAXIMUM SLOPE ANGLE EXCEEDED_____________________ When this screen is shown, the maximum-slope angle has been exceeded. The number in the top right of the screen indicates the total number of faults recorded at a particular time. it will show the errors in a cycle. You need to acknowledge each fault. 0°...

  • Page 36: Raction Pedal

    5 CONTROLS 5 3. TRACTION PEDAL The traction pedal is found on the right side of the footplate. • Carefully press the top (A) of the foot pedal to reach the forward speed that you need. • To stop - Carefully return the foot pedal to the Neutral position. •...
  • Page 37 5 CONTROLS 5 7. SEAT RIGHT-SIDE ARMREST AND POD_________________________________ The right-side armrest of the seat carries the control pod. The Control Pod position is adjustable, as shown, to give a good position for the operation of the controls. Release the hand wheel (A). To lift or lower the armrest, use two hands.

  • Page 38: Ighting Kit

    5 CONTROLS 5 8. PARKING BRAKE RELEASE VALVE ____________________________________ The Parking Brake Release Valve is situated under the foot plate, on the right hand side of chassis plate. The Parking Brake Release Valve is used to release the parking brake when the engine is not in operation The Parking brake is released with the handwheel (A) turn completely to the right side, after you release lock wheel (B).
  • Page 39 5 CONTROLS NOTES en-39...
  • Page 40 5 CONTROLS NOTES en-40...
  • Page 41 OPERATION 6 6.1 DAILY INSPECTION ____________________________________________________ CAUTION The Inspection Must Be Done Each day When The Engine Is Turned Off And All Fluids Are Cold. Lower The Cutter Equipment To The Ground, Engage the Parking Brake, Stop the Engine And Remove the Ignition Key.
  • Page 42 6 OPERATION OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM _________________ The Operator Presence And Safety Interlock System will not allow the engine to start unless the operator is sitting in the seat, the parking brake is engaged and the cutter switch is disengaged. The system stops the engine if the operator leaves the seat with the cutters engaged.
  • Page 43 OPERATION 6 PROCEDURE FOR OPERATION__________________________________________ You must not start the engine without the operator in the seat on the tractor. CAUTION To Prevent Injury, Always Wear The Safety Glasses, Leather Work Shoes Or Boots, A Hard Hat And Ear Protection. Do not operate the tractor and attachments with loose or damaged components.
  • Page 44 6 OPERATION TO FIT THE CUTTER DECKS TO THE MACHINE ____________________________ NOTE For height of cut adjustments see section 7.2 and 7.3 Front Deck Mounting Make sure the hydraulic hoses are plugged. Start the engine and lower the lift arms (A), stop the engine and remove the ignition key.
  • Page 45 OPERATION 6 Wing Deck Anti Mohawk Chain Assembly Make sure the hydraulic hoses are plugged. Start the engine and raise the lift arms, stop the engine and remove the ignition key. Fit Anti Mohawk chain item 3 shackle end to Anti Mohawk Adjustable Plate item 4. Use hole marked X as datum, make sure the plate is in the orientation shown.
  • Page 46 6 OPERATION Wing Deck Height Of Cut Assembly VIEW ‘B’ Make sure the hydraulic hoses are plugged. Start the engine and lower the lift arms (A), stop the engine and remove the ignition key. Move the deck into position and move the ball joints over bolts in bridge (B). Fasten with M16 Nuts. Set the 2 outer caster wheels (B) to the lowest height of cut (use decals on the decks).
  • Page 47 OPERATION 6 Tighten the first link of Height of Cut Chain item 5, using Bolt item 7, Spacer item 2 and Nut item 9. Repeat procedure for other wing deck. Hydraulic Hoses Assemble the hydraulic hoses to the deck motors. Tighten the hoses finger tight, then use a spanner to tighten a further 1/2 to 3/4 of a flat (approximately).

  • Page 48: T O Drive

    6 OPERATION HOW TO DRIVE _______________________________________________________ • Set the throttle to maximum engine speed. • Release the parking brake before you move in a forward or reverse direction. • Forward - Carefully press the top of the Traction pedal to engage forward drive. •...
  • Page 49 OPERATION 6 6.10 TO REMOVE A BLOCKAGE FROM CUTTING UNITS_________________________ Stop and lift the cutter decks before you move the machine to level ground. Turn off the engine and remove the ignition key. If the front cutter deck has become blocked, you will need to tilt front cutter deck refer to section 8.19 Wear the personal protective equipment that is applicable for this work, for example eye protection, gloves and correct footwear.

  • Page 50: Achine

    6 OPERATION 6.11 TRANSPORTING ON A TRAILER _________________________________________ The machine is fitted with tie-down loops front and rear. Always tie down the machine securely to the trailer. Always follow any recommendations for maximum trailer weights given in your towing vehicles handbook. IMPORTANT Use the chart in the specification section 12.2 to calculate the total weight of your machine configuration.

  • Page 51: Mowing On

    OPERATION 6 6.13 MOWING ON SLOPES The mower is designed for good traction and stability in normal conditions for operation. On wet grass slopes use caution, as wet grass decreases traction and steering control. WARNING A° Maximum To decrease the possible cause of overturning. The safest method for operation on slopes and A = Maximum Allowed Slope terraces is.
  • Page 52 Comply With The Machinery Directive 2006/ 42/EC Sections 3.2.2, Seating & 3.4.3, Rollover ####### Ransomes Jacobsen Limited Recommends That A Local Risk Assessment Is Completed By The Owner/user Of The Machine To Determine The Risks Associated With Working On Slopes.
  • Page 53 OPERATION 6 SLOPE CALCULATION CHART Use Either of these columns but not both The result of what you are measuring Height ‘C’ in inches Height ‘C’ in millime- Slope Angle ‘D’ Slope Angle ‘D’ measured with a 1 yard ters measured with a 1 measured in measured in horizontal edge ‘A’...
  • Page 54 7 ADJUSTMENTS 7.1 GENERAL PRECAUTIONS ______________________________________________ WARNING When you clean, adjust or repair this equipment, Lower all the cutting units to the ground. Engage the parking brake switch, stop the engine and remove the key. Make sure the mower is parked on a solid and level surface. Never work on the mower, if the mower is only held by the jack.

  • Page 55: Height Of

    ADJUSTMENTS 7 HEIGHT OF CUT ADJUSTMENT ________________________________________ The cutting height is determined by the position of the blades in relation to the caster wheels. Changes to this height are made at all points and can be made in any order. Make adjustment selections for each deck from the height of cut chart for that deck included in this section.

  • Page 56: Height Of

    7 ADJUSTMENTS 7.2.2 HEIGHT OF CUT ADJUSTMENT (WING cutter decks)_______________________ Raise the deck to mid position. Remove the quick pin (A) from the top of the caster wheel pivot spindle Remove the caster wheel from caster support (B). Select either Position 1 or Position 2 for wheel mounting bracket (C). To change, remove (4) mounting bolts (D), move to the alternate location and bolt in place.
  • Page 57 ADJUSTMENTS 7 GENERAL INSTRUCTIONS FOR GRAMMER SEATS _______________________ To identify seat type, slide seat forward on its runners to reveal seat label. All The seat adjustments are to be done while the vehicle is stopped. • After removal of the backrest cover, hold the backrest frame in position with a support before the backrest adjuster is operated.
  • Page 58 7 ADJUSTMENTS SEAT (GRAMMER MSG85) ____________________________________________ To get a good seat position to operate the machine you need to adjust the leg reach, the backrest angle and the operator weight. A. FRONT AND REAR ADJUSTMENT To Adjust: The adjusting lever (A) is on the right side of the seat. Lift the lever and the seat can move backward and forward.

  • Page 59: Air Suspension

    ADJUSTMENTS 7 AIR SUSPENSION SEAT (GRAMMER MSG75 -521) ________________________ 7.5.1 WEIGHT ADJUSTMENT _______________________________________________ To adjust the seat for the driver weight, pull or press the lever for the seat weight adjustment with the driver on the seat. When the arrow is in the center clear area of the view window, the driver weight is adjusted correctly.
  • Page 60 7 ADJUSTMENTS 7.5.4 LUMBAR SUPPORT __________________________________________________ The lumbar support improves the quality of the seat and increases the performance of the driver. To adjust the curve in the upper part of the backrest cushion, rotate the adjustment knob to the top. To adjust the curve in the lower part of the backrest cushion, rotate the adjustment knob to the bottom.

  • Page 61: Maintenance

    ADJUSTMENTS 7 7.5.8 MAINTENANCE______________________________________________________ If there is dirt in the seat, the seat can operate incorrectly. Make sure that the seat is kept clean. Do not remove the seat for cleaning. CAUTION: Be careful with the backrest - it can move forward and cause injury.
  • Page 62 8 MAINTENANCE AND LUBRICATION MAINTENANCE AND LUBRICATION CHARTS ______________________________ MACHINE SERVICE INTERVAL CHART Interval Item Section  First 50 hours Change the Hydraulic Charge Filter Element  Each day Check Safety Interlock System 10 hours  Check the Hydraulic Fluid Level ...
  • Page 63 MAINTENANCE AND LUBRICATION 8 en-63...
  • Page 64 8 MAINTENANCE AND LUBRICATION ENGINE SERVICE INTERVAL CHART Interval Item Section  Daily Check Engine Oil Level. 10 hours  Check Fuel Level.  Check Coolant Level.  Check Fan Belt Tension.  Check Fuel Pipes and Clamps. Every 50 hours ...
  • Page 65 MAINTENANCE AND LUBRICATION 8 Interval Item Section  Replace Oil Separator Related Rubber Piping.  Replace DPF Related Rubber Piping.  Replace Intake Air Line and Suction Air Pressure takeout Rubber Piping.  Replace Boost Sensor Pressure Rubber Piping.  Replace EGR Cooler Rubber Piping.
  • Page 66 • Refer to the Engine manual for specified maintenance intervals. If the injection pump, injectors or the fuel system need service, contact your Ransomes Jacobsen Dealer. NOTICE The mower operates and cuts correctly at the preset governor setting. Do not change the engine governor setting or over speed the engine.
  • Page 67 MAINTENANCE AND LUBRICATION 8 ENGINE LUBRICATION _________________________________________________ Check Engine Oil Level Check the engine oil level before you start or at least five minutes after you stop the engine. Park the machine on level ground, remove the dipstick (A), clean with a cloth and replace in position.
  • Page 68 Replace the clamps and hoses (see maintenance chart). Have your Ransomes Jacobsen Dealer check the cooling system if you need to add coolant more than one time a month or you add more than a litre of coolant at a time.
  • Page 69 MAINTENANCE AND LUBRICATION 8 Check The Engine Coolant Level The level of coolant in a cold expansion tank must be between the indicators. If you need to fill the tank, remove the plastic cap and fill with the correct anti-freeze mixture (see section 8.1). Replace the plastic cap.
  • Page 70 8 MAINTENANCE AND LUBRICATION HYDRAULIC SYSTEM __________________________________________________ To fill the hydraulic tank with hydraulic oil. Remove the filler cap (A) Using a 25 micron filter fill the tank with the correct hydraulic oil to the correct level. Replace the hydraulic tank cap (A) CAUTION The Hydraulic Oil Can Damage Your Skin.
  • Page 71 MAINTENANCE AND LUBRICATION 8 FUEL SYSTEM ________________________________________________________ Use Diesel to B.S. EN590 or ASTM D975 (Ultra Low Sulfur) Water Separator If the water is not removed from the fuel, damage to the fuel-injection system can occur. When the fuel filter light on the filter light module is illuminated or at service interval, drain the water from the water separator.
  • Page 72 8 MAINTENANCE AND LUBRICATION AIR CLEANER ________________________________________________________ Check the service indicator each day. If the red band become visible in the window, replace the filter elements. Do not remove the elements to inspect or clean. Removal of the filter that is not necessary increases the risk of dust and other particles to enter the engine.
  • Page 73 MAINTENANCE AND LUBRICATION 8 8.10 BATTERY ____________________________________________________________ Before you service the battery, make sure the ignition switch is in the OFF position and the key is removed. CAUTION When you service the battery, always use the tools with insulation, wear protective glasses and protective clothing.
  • Page 74 8 MAINTENANCE AND LUBRICATION 8.11 CHARGE THE BATTERY _____________________________________________________ WARNING Charge the battery in an area with good airflow. The battery can release hydrogen gas that is explosive. To prevent an explosion, keep any device that can cause sparks or flames away from the battery.
  • Page 75 MAINTENANCE AND LUBRICATION 8 8.13 DIESEL PARTICULATE FILTER __________________________________________ During the operation of the mower, the level of particle material will increase in the Diesel Particulate Filter (DPF) system. The periodic Regen of the DPF system is needed to remove particle material. During an Active or Parked Regen, the engine will use more fuel.
  • Page 76 8 MAINTENANCE AND LUBRICATION 8.14 HYDRAULIC HOSES _________________________________________________________ WARNING To prevent injury from the hot, high pressure oil, never use your hands to check for oil leaks. Use the paper or cardboard to find leaks. The hydraulic fluid pressure can have enough force to enter your skin. If hydraulic fluid has entered your skin, a doctor must remove the hydraulic fluid surgically within a few hours or gangrene can occur.
  • Page 77 MAINTENANCE AND LUBRICATION 8 8.15 TYRES ______________________________________________________________ Keep the tyres correctly inflated to increase tyre life. Inspect the tread wear. Check the tyre pressure each day, while the tyres are cool. Use an accurate low-pressure tyre gauge. Keep tyres inflated at the correct pressure (see section 8.1) CAUTION DO NOT try to put a tyre on a rim unless you have the correct training, tools and experience.
  • Page 78 8 MAINTENANCE AND LUBRICATION 8.17 BLADE CHANGE ______________________________________________________ Front Cutter Deck Raise the deck to the cross cut position. This will allow the setting pin D to lift clear of the arm and be easier to remove. Remove the pins at position D on both sides of the machine which lock the deck in its working position.
  • Page 79 MAINTENANCE AND LUBRICATION 8 8.18 INSPECTING BLADES _________________________________________________ Inspected the blade in accordance with the maintenance chart or when the cutting unit is removed from the mower, carefully inspect the blades to make sure the blades are in good condition. Replace any blade that has bends, grooves or cracks.
  • Page 80 This instruction is given to meet: The machinery directive, 2006/42/EC sections 3.2.2, seating & 3.4.3, rollover. Ransomes Jacobsen Limited. recommend that the owner operator of the machine complete a local risk assessment on the machine to find any conditions that do not follow this rule.
  • Page 81 Clean all plastic or rubber parts with a weak soap solution or use commercially available rubber cleaners. To keep the original high polish of the plastic parts, wax with a good grade of one-step cleaner wax. Repair damaged metal surfaces and use Ransomes Jacobsen touch-up paint. Apply wax to the equipment for maximum paint protection.
  • Page 82 8 MAINTENANCE AND LUBRICATION 8.22 MOWER STORAGE ____________________________________________________ General • Clean the mower and lubricate. Repair and paint damaged or open metal. • Inspect the mower, tighten all hardware, replace worn or damaged components. • Drain and fill the radiator. •...
  • Page 83 MAINTENANCE AND LUBRICATION 8 8.23 LUBRICATION OF CUTTING UNIT ________________________________________ Wing Pivot Arm (A) Front Pivot Arm (B) Caster Wheel Mounting Pivot (C) en-83...

  • Page 84: Fuel

    PROBLEM SOLVING ENGINE PROBLEM DIAGNOSTICS The Engine is difficult to start The Engine stops Cause Action Cause Action Check the fuel tank and fuel filter. Check the fuel tank and fill with fuel. There is no Fuel The fuel is thick and does Remove any contamination from the Check the fuel system for air leaks.
  • Page 85 PROBLEM SOLVING 9 Engine Temperature above Safe Maximum. Cause Action Engine oil low. Check oil level. Fill to specified level. The fan belt is broken or Change the belt or adjust the belt has defects. tension. Coolant low. Fill to the specified level. The Anti-freeze solution Add clean water only or change to is too strong.

  • Page 86: Quality Of

    10 QUALITY OF CUT 10.1 QUALITY OF CUT PROBLEM SOLVING __________________________________ Do a “test-cut” to measure the performance of the The following items must be checked to make sure of mower before you begin the repairs. an accurate “test cut.” Mowing (Ground) Speed An area must be available for “test cuts.”...

  • Page 87: The Stepc

    QUALITY OF CUT 10 10.2 THE STEP CUT ________________________________________________________ “Step cutting” occurs when the grass is cut higher on one side. The cause is mechanical wear or incorrect setting of the roller or deck caster. TN0221 NOTE: The Arrow indicates direction of travel. Possible Cause Correction The HOC (height-of-cut) settings are different on the side of one...

  • Page 88: 10.3 Scalping

    10 QUALITY OF CUT 10.3 SCALPING ___________________________________________________________ “Scalping” is a condition in which some areas are cut shorter than the set height of cut. This results in very short grass or brown areas. The cause is a low height-of-cut (HOC) setting, rough surface. TN0222 NOTE: The Arrow indicates direction of travel.
  • Page 89 QUALITY OF CUT 10 10.4 STRAGGLERS _________________________________________________________ “Stragglers” are separated blades of not cut or incor- rectly cut grass. TN0223 NOTE: The Arrow indicates direction of travel. Possible Cause Correction The cutting blade is blunt Sharpen or replace the blade. Cutting at more than the recommended speed.
  • Page 90 10 QUALITY OF CUT 10.5 STREAKS ____________________________________________________________ A streak is a strip of longer grass in the cutting area. The cause is a damaged blade or you turn quickly when you mow. TN0224 NOTE: The Arrow indicates direction of travel. Possible Cause Correction Damaged blade.

  • Page 91: 10.6 Windrowing

    QUALITY OF CUT 10 10.6 WINDROWING _________________________________________________________ “Windrowing” is a increase of cut grass in the corner of the cutting units or between the cutting units, that leaves lines in the direction of travel. NOTE: The Arrow indicates direction of travel. Probable Cause Remedy Grass is too tall.
  • Page 92 10 QUALITY OF CUT 10.7 MISMATCHED CUTTER DECKS __________________________________________ “Mismatched cutting units.” This problem is identi - fied by the pattern shown, that of different height of cut or the cut has a step appearance. When the cut - ting units are set at different heights or the motors turn at different speed, you will see this pattern.
  • Page 93 QUALITY OF CUT 10 NOTES en-93...

  • Page 94: Fuse Andr

    11 FUSES, RELAYS AND CONTROLLER 11.1 FUSE AND RELAY/COMPONENT IDENTIFICATION _________________________ en-94...
  • Page 95 FUSES, RELAYS AND CONTROLLER 11 FUSES FUSE HOLDER 1 Fuse Rating Protected Circuits 7.5A EM Positive to Fuel Pump Key Switch to Beacon And Horn 7.5A Key Switch to Proximity Switches and Pressure Switches Key Switch to Accessory Sockets FUSE HOLDER 2 Fuse Rating Protected Circuits...
  • Page 96 11 FUSES, RELAYS AND CONTROLLER en-96...
  • Page 97 FUSES, RELAYS AND CONTROLLER 11 FUSE HOLDER 4 Fuse Rating Protected Circuits Battery Positive Distribution Box to Machine Control Unit Positive Splice A Battery Positive Distribution Box to Machine Control Unit Positive Splice B Battery Positive Distribution Box to Engine Master Relay Splice to Start Circuit Signal I/P from M Positive Splice to O/P to Engine Control Unit 7.5A...
  • Page 98 11 FUSES, RELAYS AND CONTROLLER NOTES en-98...

  • Page 99: Dimensions

    SPECIFICATIONS 12 12.1 ENGINE SPECIFICATION ______________________________________________ Model: V2403-CR-TE4 Type: Vertical, water-cooled, 4-cycle diesel engine Number of Cylinders Bore and Stroke 87mm x 102.4mm (3.43 in. x 4.04 in.) Total Displacement 2.434 litres (148.53 cu.in.) Combustion Type Direct Injection SAE Net Intermittent kW / rpm 48.6 kW @ 2700 rpm H.P.
  • Page 100 12 SPECIFICATIONS 12.2 DIMENSIONS & WEIGHTS _____________________________________________ A Width Of Cut With 89 cm (35 inch) Wing Cutter Decks: 299.5 cm 118 in. A Width Of Cut With 101.6 cm (40 inch) Wing Cutter Decks: 328.4 cm 129.3 in. A Width Of Cut With 112 cm (44 inch) Wing Cutter Decks: 347.9 cm 137 in.
  • Page 101 SPECIFICATIONS 12 en-101...
  • Page 102 12 SPECIFICATIONS 12.3 MACHINE SPECIFICATION _____________________________________________ Frame construction: Heavy duty steel chassis with formed steel frame rails. Cutter Deck Drive: Seven individual hydraulic motors with self lubricating integral bearings. Transmission: Hydrostatic closed loop parallel cross series SureTrac system. Variable displacement piston pump.

  • Page 103: Vibrationl

    SPECIFICATIONS 12 12.4 VIBRATION __________________________________________________________ The machine was tested for hand and arm vibration levels. The operator was in the normal position to drive the vehicle, with two hands on the steering mechanism. The engine was in operation and the cutting device was in rotation.

  • Page 104: Lopes

    12 SPECIFICATIONS 12.5 NOISE _____________________________________________________________ When the machine was tested for sound pressure (Operator Ear). The Machinery Safety Directive 2006/42/EC Exposure Of Workers To The Risks Arising From Physical Agents (Noise) Directive 2003/10/EC By compliance to: The Lawnmower Standard BS EN ISO 5395:2013 Sound Pressure Standard EN ISO 3746: 2010 Measured Sound Pressure 89 dB(A) ±...

  • Page 105: Cutter Deck

    SPECIFICATIONS 12 12.7 CUTTER DECK SPECIFICATION ________________________________________ 152 cm (60 inch) 89 cm (35 inch) Deck 101.6 cm (40 inch) 111.8 cm (44 inch) Deck (Front) (Wing) Deck (Wing) Deck (Wing) Bull nose profile, steel construction. Solid bumper rails, bolted assembly of all impact and Construction wearing parts.

  • Page 106: Lubricants

    12 SPECIFICATIONS 12.9 RECOMMENDED LUBRICANTS _________________________________________ Grease: For rear axle: K NATE (RJL No. 4213860), or equivalent to MIL-G-23549C, MIL-G-2345C, DIN 51 825, DIN 51 818 All other applications: Shell Darina R2 lithium based grease or equivalent. 12.10 ACCESSORIES_______________________________________________________ Air Suspension Seat (MSG75) Kit Kit number LMAC560 Lights and mirror Kit Kit number LMAC556...
  • Page 107 CONFORMIDAD Business name and full address of the manufacturer Obchodní jméno a plná adresa výrobce Valmistajan toiminimi ja täydellinen osoite Ransomes Jacobsen Limited adrese West Road, Ransomes Europark, endereço completo do fabricante Ipswich, England, IP3 9TT proizvajalca RMP653 Product Code...
  • Page 108 ANSI B71.4-2012 Estándares y especificaciones técnicas utilizadas standarder The place and date of the declaration Deklaratsiooni väljastamise koht ja kuupäev Ransomes Jacobsen Limited West Road, Ransomes Europark, Miejsce i data wystawienia deklaracji Ipswich, England, IP3 9TT declaración 1st April 2015 yfirlýsingar Signature of the person empowered to draw up the declaration on behalf of the manufacturer, holds the technical documentation and is authorised to compile the technical file, and who is established in the Community.
  • Page 109 SPECIFICATIONS 12 Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT Product Code Serial Number Description 4298759 152 cm Front Deck (60 inch) 89 cm Wing Deck RH (35 inch) LMAC546 89 cm Wing Deck LH (35 inch) 101.6 cm Wing Deck RH (40 inch)
  • Page 110 These accessories 4298759, LMAC546, LMAC547 & LMAC548 have beem designed to be fitted to the Ransomes & Jacobsen MP653 (RMP653, RMP653C, Dalinai užbaigto mechanizmo negalima paleisti kol kiti mechanizmai, kurie dar bus prijungti, nebus patvirtinti kaip atitinkantys 2006/42/EC Direktyvos reikalavimus.
  • Page 111 SPECIFICATIONS 12 NOTES en-111...
  • Page 112 13 GUARANTEE 13.1 GUARANTEE _________________________________________________________ WARRANTY Warranty is subject to specific terms and conditions, e.g. wearing parts, unapproved modifications, etc. are not included. For a full set of warranty conditions, contact your local dealer or distributor. SERVICE A network of authorised Sales and Service dealers has been established and these details are available from your supplier.
  • Page 114 A Textron Company Europe & Rest of The World Except North & South America Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No. 1070731 www.ransomesjacobsen.com North & South America Jacobsen, A Textron Company 11108 Quality Drive, Charlotte, NC 28273, USA www.Jacobsen.com...

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