Table Of Contents - Continental Motors C-125 Manual

TABLE OF CONTENTS
Section 1 - Table of Specifications. •
Section 2 - General Description. •
1.
Difference in Engine Models.
2. Cylinder Construction
3. Piston and Piston Pin Construction.
4. Connecting Rods • , . . • , • • •
5. Crankshaft Construction. . . • . •
6. Crankcase and Oil Sump Construction.
7. Crankcase Cover. • • • . .
8. Valve Operating Mechanism.
9. Lubrication System. . . . .
OPERATING AND MAINTENANCE
INSTRUCTIONS
Section 3 - Introduction. • •• • • • • • •
Section 4 - Packing, Unpacking and Preparation
storage • • • • • • • •
1.
Shipping Boxes • • • • • • • •
2. Packing.. • • • • • •
3. Unpacking the Engine. • • • •
4. Preparation of Engine for storage
5. Preparation of Engines for Service After
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4
6
6
6
6
7
7
7
7
7
8
10
10
10
10
10
11
storage . • • • • • • • • • • • •• 11
Section 5 - Installation in Airplane and Removal 11
1.
Engine Mounting • • • • • • • 11
2. Fuel and Carburetor System. • • • 11
3. Oil System. • • • • • • • • • 11
4. Engine Removal • • • • • • • • • 15
Section 6 - General Operating Instructions 15
1.
Before starting. • • • 15
2. Starting. • • • • • • • 15
3. Warm-Up and Ground Test 15
4. Take- Off and Climb. 15
5, Cruising. • •• • • • • • •• 15
6. Landing. • • • • • • • 16
7. Stopping the Engine. • • 16
8. Carburetor Heat Control • • •• 16
Section 7 - Engine Troubles and Service Repairs 16
1. Failure of Engine to Start • • • • • 16
2. Low Oil Pressure • • • 16
3. High Oil Temperature. • • 17
4. Low Power • • • • • • • 17
5. Rough Running. • • • • • 17
6. Engine Fails to Accelerate Properly 17
Page
Section 8 - Service Inspection and Associated
Maintenance. • • . . . 17
1.
Daily Inspection • • • • • • • • • 17
2. 100-Hour Inspection • • • . . • • 17
3. Major Overhaul or Remanufacture • • 18
Section 9 - Adjustment, Replacement and
Minor Repair • • . • . • • . • . • • 18
1.
Carburetor • • • • • • • • • • • 18
2. Magneto Installation and Timing to the
Engine • • • 18
3. Ignition Wiring. 18
4. Starter . . 18
5. Generator. • • 19
OVERHAUL INSTRUCTIONS
Section 10 - Disassembly, Cleaning and
Inspection • • • • . • • • 20
1. General. •• • • • • 20
2. Preliminary Operations. 20
3. Disassembly. • • • 20
4. Cleaning. • • 22
5. Inspection. • . • • . 22
Section 11 - Repair and Replacement. 25
1.
General Repair. • • • •• 25
2. Castings. •• • • • • . • • 25
3. Stud Replacement. • • • • • • 25
4. Helical Coil Insert Installation. • 25
7. Parts to be Discarded.. • 26
8. Repair and Replacement of Engine Parts 26
Section 12 - Reassembly, Final Assembly,
Timing and Testing • • • • • • • • • 29
1.
Reassembly of Major Subassemblies 29
2. Final Assembly Procedure. •• 30
3. Engine Run-In and Test Procedure
After Major or Top Overhaul • 34
Section 13 - Table of Limits • • • • • • 39
ACCESSORIES
Section 14 - Marvel-Schebler Carburetor. 45
Section 15 - Bendix
S6LN-21
Magnetos 49
Section 16 - Hydraulic Tappets • • • . • 50
Section 17 - Delco-Remy Starter • • • • 52
Section 18 - Delco-Remy Generator • • • 54
Section 19 - Delco-Remy Generator Regulators 55
Section 20 - Right Angle Starter Drive Adapter 57
LIST OF TABLES
TABLE I
TABLE
II
TABLE
m
TABLE IV
TABLE V
TABLE
VI
TABLE VII
TABLE
vm
TABLE
IX
TABLE
X
TABLE XI
TABLE
XII
TABLE
xm
TABLE XIV
TABLE XV
TABLE XVI
Characteristics and DimenSions
Purchased Accessories
Ignition System • • • • •
Fuel System • • • • • •
Lubrication System • • •
Accessories and Weights
Oil Viscosity Grades
Temperature Limits. • •
Table of Dimensions. • •
Magnaflux Inspection Data
Standard and Oversize Stud Identification
Test Operating Limits. •
Standard Acceptance Test •
Deleted • • • • • • • • .
Deleted • • • • • • . • •
Magnaflux Inspection Chart
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5
5
5
5
23
24
26
35
36
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