HB-THERM HB-100 Safety Instructions And Quick Start Manual

Safety instructions
and quick guide
Temperature control units
Type HB-100/140/160Z61
EN (Translation of original instructions)
1

General

Read these instructions carefully before starting any work. The basic prerequi-
sites for working safely are compliance with all safety instructions and prudent
action by qualified personnel in order to avoid accidents that lead to personal
injury / property damage.
Safety instructions are marked by symbols:
Danger! / Warning! / Caution!
... indicates a hazardous situation which, if disregarded, may result in
injury (Caution!) or serious or fatal injury (Warning!, Danger!).
Danger due to electric shock!
... if disregarded, there is a risk of serious or fatal injury.
Hot surface!
... if disregarded, there is a danger of mild to severe burns.
Attention!
... indicates a potentially hazardous situation which, if disregarded, may
result in property damage.
Make sure that these instructions are accessible at all times in the immediate
vicinity of the unit.
Further instruction information is available via the help system on the unit, and
in detail via the «e-cockpit» app or http://knowledge.hb-therm.eu. If you have
any questions or if anything is unclear, please contact your country represent-
ative (see type plate) or our customer service www.hb-therm.com.
1.1

Designated use

The temperature control unit is used to heat or cool a connected consumer
(e.g. mould) to a specified temperature by means of a heat transfer medium
(water) and to maintain this temperature. The unit is designed and constructed
exclusively for the specified values in accordance with its type plate.
Claims of any kind due to improper use are excluded.
1.2

General safety instructions

Observe local, legal and company safety regulations and requirements.
Always wear the legally and operationally prescribed protective equip-
ment for the respective work.
Operating materials can reach high temperatures and high pressures
during operation and cause burns on contact.
Do not touch hot surfaces without protective gloves.
Regularly check the entire system for leaks or damage. Check the hose
lines and screw connections for tightness. Remedy any defects immedi-
ately.
Always keep these instructions and all information on the unit clearly leg-
ible. Replace damaged or illegible information immediately.
Never override safety devices.
In the event of uncontrolled faults, set the main switch to the O position
to trigger an emergency stop.
Disconnect the unit from the power supply when opening it. Secure the
disconnection against switching on. Owing to charged capacitors, wait
5 minutes after switching off the power supply to work on the frequency
converter.
Carry out the requested maintenance work. Maintenance work may only
be carried out by qualified personnel.
Cool down, depressurise and switch off the unit before carrying out main-
tenance, repair or cleaning work. Check that it is pressure-free.
Maintenance work on the magnetic coupling of the pump is prohibited for
people wearing a pacemaker.
Only use original spare parts from the manufacturer.
2

Transport and packaging

Check the delivery immediately on receipt for completeness and for any trans-
port damage.
Transporting, crane and lifting equipment must be suitable and operated
by qualified personnel.
For transportation purposes, the unit must be completely empty (cooling
and system circuit).
For careful handling and in-plant transport, observe the symbols and in-
structions on the packaging.
To protect the unit, do not remove the packaging until shortly before in-
stallation.
When shipping a unit, use only the original or equivalent packaging. Only
transport the unit upright.
2.1 Procedure for carrying by crane
1. Pull out the lifting device at
the rear of the unit.
2. Attach lifting straps to the
lifting device and to the front
handle.
3

Installation

Electrical installation and initial commissioning must be carried out by
qualified electricians.
Hydraulic installation and initial commissioning must be carried out by
hydraulics specialists.
To protect the entire system, the guide values for water quality must be
observed. Detailed information is available at http://knowledge.hb-therm.eu.
3.1

Installation conditions

Unit location
Max. installation altitude
Installation area
Permissible ambient
temperature
Relative humidity
Main switch and emergency
stop
Secure unit
External cables
water-protected indoor area
sufficiently good ventilation
3000 m above sea level
horizontal, stable and low-vibration surface
5–40 °C
35–85 % RH (non-condensing)
Access at any time
Lock the brake on the front castors.
Secure units on elevations to prevent them from falling.
Cables must not touch hydraulic lines or parts whose
surface temperatures are above 50 °C.