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Sealey SM300 Instructions page 3

Steel bladed cut-off saw

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3.9.
Confirm that all tools have been removed from saw, main switch (fig. 5.1) is ‘Off’ and blade guard is in position.
3.10.
Connect mains lead to supply, having confirmed that supply matches voltage/phases as shown on motor plate.
3.11.
Select position 1 (Normal) on the speed selection switch (fig. 5.2) and confirm that the Emergency Stop switch (fig. 5.3) is in the ‘On’
position (out). Move main switch to ‘On’ and operate switch button in control lever handle - motor will run. Confirm motor stops when
either the button is released or the main switch is turned ‘Off’ or the Emergency Stop is pushed. During this test confirm that blade is
rotating in the direction shown by the arrow on the guard and that the coolant pump is operating.
fig. 4
4. OPERATING INSTRUCTIONS
FWARNING! Before sawing ensure you wear approved safety goggles, ear defenders, appropriate dust mask if saw generates dust
and safety gloves, and that all other safety instructions in Section 1 are followed carefully.
4.1.
Securing workpiece.
4.1.1. Ensure the saw is switched off at the main switch (fig. 5.1) and then secure workpiece in the base vice (fig. 6.1).
We recommend that you place a block of wood (slightly narrower than the workpiece) in the vice below the item to be cut to act as
a support.
4.1.2. When cutting a long workpiece use the roller support (fig. 6.2) and, if necessary further supports along the length.
4.1.3. If multiple workpieces of the same length are required, screw end stop into vice base, secure with locknut and adjust to give the
appropriate length (fig. 6.3).
4.2.
The ‘On’ and ‘Off’ switch.
Plug the saw into the mains power supply and switch on main switch. Start the saw by depressing the button located in the handle (fig. 2.4).
Release the button to stop the saw.
4.3.
Speed selection switch.
The speed selection switch (fig. 5.2) has three positions:
1 - Normal cutting speed. 0 - Motor isolated. 2 - High cutting speed
Position 1 is recommended for the majority of cutting operations. When the high speed setting is selected it should be used for
no longer than five minutes in any hour.
fig. 6
4.4.
Operating.
F
WARNING! DO NOT switch the saw on whilst the blade is in contact with the work piece. Bring the rotating blade to the workpiece.
4.4.1. The blade must be running at its maximum speed (in either normal or high speed range) and the coolant must be flowing before
attempting to lower the cutting edge onto the workpiece.
4.4.2. Lower the blade slowly and smoothly towards the workpiece (avoid jerky movements).
4.4.3. Exert adequate downward pressure on the handle to allow cutting according to the type and size of the material you are working with.
Avoid subjecting the blade to excessive strain, always ease the blade down against workpiece (a harsh downward impact may break
the blade or damage the teeth).
Do not apply undue force on the handle in order to cut workpiece. Maintain a controlled cutting speed through the workpiece.
4.4.4. When cutting heavy material, move the blade intermittently through the workpiece with steady progression.
fig. 5
fig. 7
fig. 8
SM300 - (3) - 100203

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