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Table of Contents
Related Manuals for HES HS7003B
Summary of Contents for HES HS7003B
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Page 2: Table Of Contents
＝＝＝＝＝ CONTENTS ＝＝＝＝＝ CHAPTER 1 SAFETY SUMMARY 1-1 INTRODUCTION………………………………………………………………………………………………………………………………………… 3 1-2 SAFETY DURING INSTALLATION…………………………………………………………………………………………………… 3 1-3 SAFETY DURING OPERATION…………………………………………………………………………………………………………… 3 1-4 PRECAUTIONS DURING OPERATION……………………………………………………………………………………………… 4 1-5 SAFETY DURING MAINTENANCE……………………………………………………………………………………………………… 4 1-6 SAFETY WHEN USING ADHESIVE AND SOLVENT…………………………………………………………………… 5 CHAPTER 2 MACHINE FAMILIARIZATION 2-1 INTRODUCTION…………………………………………………………………………………………………………………………………………... -
Page 3: Chapter 1 Safety Summary
CHAPTER 1 SAFETY SUMMARY 1-1 INTRODUCTION This chapter is to provide related safe precautions while doing installation, operation and maintenance of Roller Coater (HS7003B-BA) to prevent personal and equipment’s risk. These safe precautions can be classified as following: 1.1 Safety during installation 1.2 Safety during equipment operation... -
Page 4: Precautions During Operation
1-4 PRECAUTION DURING OPERATION 1) Do not use the equipment as a ladder or stepping tools. 2) Avoid some sharp tools or some impurities damaging the surface of roller while cleaning. 3) Please start the motor after making sure HMA of tank is melted completely. -
Page 5: Safety When Using Adhesive And Solvent
gloves to avoid being burned by hot surface of components or molten glue. 9) Do not use any tool that is with flaming or a sharp tip to clean melting tank to avoid damaging the Teflon coating on surface of tank. -
Page 6: Chapter 2 Machine Familiarization
CHAPTER 2 MACHINE FAMILIARIZATION FIGURE 2.1 APPEARANCE OF HS7003B-BA 2-1 INTRODUCTION This chapter is to introduce the general characteristics, structure of this roller coater and how to operate this roller coater. The figures (2.1 &2.2) of machine’s appearance, hydraulic system and... -
Page 7: Specification
2-2 SPECIFICATIONS ITEM HS7003B-BA POWER ψ220VAC/50HZ REQUIREMENT POWER 2.4KW WEIGHT 60KG DIMENSION 495*430*480 ROLLER WIDTH 300MM TANK CAPACITY 3.3L MAX. 20,000CPS VISCOSITY MELTING RATE 3.35KG/h 2-3 FUNCTIONS 1) HEATING SYSTEM Heaters in the bottom of tank and inside the roller provide heating for HMA. - Page 8 normal or not. Subsequently run the PID of heating area. On first time to start the motor everyday, please make sure HMA in tank is melted completely. It will take about 30 minutes to melt HMA completely. 2) PID TEMPERATURE CONTROLLER This PID controller includes many functions, like digits display, alert, adjustment, etc.
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Page 9: Chapter 3 Unpacking And Installation
CHAPTER 3 UNPACKING AND INSTALLATION 3-1 INTRODUCTION This chapter is to introduce how to take out this roller coater from case and how to install this roller coater and related accessories properly. 3-2 UNPACKING AND INSTALLATION This roller coater has been assembled before delivery. Please pay attention on the process of taking this roller coater out from case, please put hands under bottom of machine then take it out. -
Page 10: Installation Of Power
2) Do not install the machine where the ambient temperature is below ℃ ℃ or above 50 . 3) If this roller coater is installed outside factory or the well-ventilated area, please try to avoid the HMA being touched by ventilation air, due to the coating will be influenced. 4) This roller coater is not a fully hermetic and water-proof equipment, please do not spray water near machine. -
Page 11: Chapter 4 Operation Instruction
CHAPTER 4 OPERATION INSTRUCTION 4-1 INTRODUCTION This chapter is to introduce the control panel, precautions before operation and operation steps of this roller coater and how to change HMA. 4-2 SAFE PRECAUTIONS 1) Always wear the protective glasses, clothing and heat-resistant gloves to avoid being burned by hot surface of components or molten glue. - Page 12 1) PID TEMPERATURE CONTROLLER SV: Setting Temperature PV: Present Temperature Press △╱▽ buttons to adjust setting temperature. DISPLAY Specification Displaying Present Temperature of tank Displaying Setting Value Indicator for Alarm: ON/OFF Indicator for output: ON/OFF Indicator for Auto Tune: ON/OFF Select/confirm Key ▽...
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Page 13: Preparations Before Operation
viscosity HMA. The voltage of voltmeter can be adjusted by turning the resistance that inside side plate. 6) EMERGENCY STOP Press the RED BUTTON would instantly stop motor. 7) FUSE The fuse would avoid electronic components being burnt. 8) INVERTER Turn the knob on control panel of inverter to adjust speed of motor. -
Page 14: Normal Operation Procedure
NOTE: Please disconnect the external power supply before loading HMA into tank. Otherwise there is still some voltage at wire head. 2) Turn on the external power supply. 3) Turn on the main switch on control panel, and refer to 4-3 to make setting on PID temperature controller. -
Page 15: Adjustment
4-6 ADJUSTMENTS 4-6-1 ADJUSTMENT OF COATING THICKNESS Turn the black knob behind the roller coater to adjust coating thickness. (Clockwise turning is for more glue amount; anti-clockwise turning is for less glue amount) FIGURE 4.3 GLUE AMOUNT ADJUSTER 4-6-2 ADJUSTMENT OF MOTOR SPEED Turn the knob on control panel of inverter to adjust speed of motor. -
Page 16: Chapter 5 Troubleshooting
CHAPTER 5 TROUBLESOOTING 5-1 TROUBLESHOOTING WHEN OPERATION PROBLEM POSSIBLE CAUSE TROUBLESHOOING 1. The surface of 1. Please stop motor and clean roller is not the roller immediately when There is clean. (It may some impurities are some HMA some sticking on the surface of on surface impurities or roller. - Page 17 1. Temperature of 1. Properly adjust temperature roller is too of roller. high. 2. Please stop running motor 2. Length of without coating. HMA inside coating is too 3. Change HMA that has better melting long, causing anti-oxidization. tank is much air to be easy to be brought into...
- Page 18 1. Heaters are 1. Replace a new heater. damaged or power 2. Replace a new PID temperature is failure. controller. 2. PID temperature 3. Replace a new fuse (12A) controller is 4. Replace a new RTD. damaged. 5. Connect the power cords or 3.
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Page 19: Chapter 6 Maintenance
CHAPTER 6 MAINTENANCE 6-1 HOW TO MAINTAIN THE MACHINE 1) Please keep surface of machine clean. Do not use volatile solvent to clean, such as gasoline, toluene, etc. 2) HMA inside melting tank will get charred and aged after a period of heating, please change HMA regularly for ensuring coating quality. - Page 20 6-2-2 THE WAY TO CLEAN THE ROLLER 1) Once cloth or any impurity fall into melting tank during operation, please clean it out. Those stuff will affect glue coating. 2) Start the motor with lower speed, and turn the knob behind machine to increase glue amount.
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Page 21: Chapter 7 Diagrams
CHAPTER 7 DIAGRAMS 7.1 ASSEMBLY DRAWING OF HS7003 B-BA... - Page 22 Roller 7003B-BB00 assembly Aluminum Teflon on the 7003BB01 Tank founded surface Positioning 7001B11 Ø 6*25 component Asbestos 7003AB04 Right late plate Heating stick Nickel-plate 7003BB18 right 45＃ isolator Adjustment Nickel-plate 7003BB06 six-angle stick iron Nickel-plate 7003BB07 Scratch plate 7003BB08 Scraper Teflon The pressing 7003BK04...
- Page 23 Bearing Ø 14* Ø MB1415FDU without oil 16*15 7003BB02 Side plate AL6061 U6805ZZ Bearing Ø25* Ø 37*7 Left-side Nickel-plate 7003BB15 heater 45＃ isolator 3/8”－ 7002C04 Knob 16UNC Q111712015 Spring In black Block for Nickel-plate 7003AB16 glue Adjustment Adjustable Nickel-plate 7003AB10 3/8”...
- Page 24 7.2 PLATE ASSEMBLY DRAWING OF HS7003B-BA...
- Page 25 7003B-BK Plate Assembly Tank 7003B-BK protective SS41 cover 7003BK01 Bottom base SS41 Inverter fixed 3 7003BK10 SS41 base 4 7003BK09 Control panel SS41 5 7003AK10 Fixed board SS41 Pot fixed 6 7003AK09 SS41 board...
- Page 26 7.3 DRVING ASSEMBLY DRAWING OF 7003B-BA...
- Page 27 7003B-BD00 Driving Assembly U6905ZZ Bearing 7003BD07 Chain assembly Roller Fixed 7003B-BD01 Nickel-plated Board 7003BD09 Forcing Ring 45＃ 7003BD08 Seal Teflon Heat-insulation 7003BB14 Bakelite supporter M2V200W-325Y Motor Chain gear of 7003HD03 motor...
- Page 28 The fan is blowing from inside to outside 7.4 CIRCUIT OF HS7003B-BA...
- Page 29 7.5 ELECTRONIC COMPONENTS DRAWING OF HS7003B-BA...
- Page 30 7.6 CONTROL PANEL & COMPONENTS CONFIGURATION OF HS7003B-BA...
- Page 31 Electrical Component Serial Number Electrical Component Serial Number Y090-1 F12A EP01R F10A SSR-25VA SS-25 MY2V08-I PID-48-301 EW1A1B-2GL EW1A1B-2RL...
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