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HES HS2510-N User Manual

Hot melt applicator
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Hwang Sun Enterprise Co., Ltd.
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Edition 2012/02

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Summary of Contents for HES HS2510-N

  • Page 1 Hwang Sun Enterprise Co., Ltd. Edition 2012/02...

  • Page 2: Table Of Contents

    Figure 2.1 The Appearance Of HS2510-N ............5 Figure 2.2 Equipment dimension (unit :mm) ..........5 2.1 MECHANICAL CHARACTERISTICS..............6 Figure 2.3 HS2510-N Hydraulic and Electrical Control System ......7 2.2 SPECIFICATION....................7 2.3 FUNCTIONAL DESCRIPTION OF STANDARD..........8 2.3.1 Driving System..................... 8 Figure 2.4 Motor Device .................
  • Page 3 4.2 DAILY MAINTENANCE..................26 4.3 MONTHLY MAINTENANCE ................26 4.3.1 MAINTENANCE OF FILTER ASSEMBLY ............ 26 4.4 REGULAR MAINTENANCE................28 4.4.1 GENERAL MAINTENANCE ................28 CHAPTER 5 TROUBLESHOOTING................ 29 5.0 INTRODUCTION....................29 5.1 SAFETY PERCAUSTIONS ................. 29 5.2 TROUBLESHOOTING ON MACHINERY & ELECTRIC SECTION ....29 5.3 TROUBLESHOOTING FOR ADHESIVE APPLICATION PROBLEMS ..

  • Page 4: Chapter 1 Safety Summary

    1.0 INTRODUCTION This chapter, intended as an instruction to the installation, operation and maintenance of HS2510-N Hot Melt Applicator, sets out the safety rules to be observed for preventing risk to both personnel and the equipment. This risk prevention rules may be classified as follow: 1.

  • Page 5: Precaution During Operation

    1.3 Precaution During Operation Do not put any item on the top of the machine body or use it as a ladder or stepping tool. When installing the hoses, avoid abrasions or twisting that could damage the cover and avoid bending them with a radius of under 150mm. Only the base of the hot melt applicator can be used while moving or lifting the machine.
  • Page 6 B. Heating Solvents 1. Do not use a open flame or uncontrolled heating device to heat solvents. 2. Do not use paint-type solvents under any circumstances. These solvents are volatile and may be a fire and/or toxic-vapor hazard even at room temperature. 3.

  • Page 7: Chapter 2 Equipment Familarization

    CHAPTER 2 EQUIPMENT FAMILARIZATION 2.0 INTRODUCTION This chapter provides general information of HS2510-N Hot Melt Applicator, also with the machine drawing (figure2.1), equipment dimension (figure 2.2) and diagram of hydraulic system and electrical diagram (figure 2.3) to provides the used for equipment installation.

  • Page 8: Mechanical Characteristics

    2.1 MECHANICAL CHARACTERISTICS The HS2510-N Hot Melt Applicator is designed to apply to general types or shape of hot melt adhesive with viscosities ranging from 1,000 to 100,000 cps, suitable for manual, semi – auto, and automatic application. The applicator includes two major parts, electrical control system and hydraulic system.

  • Page 9: Specification

    Figure 2.3 HS2510-N Hydraulic and Electrical Control System 2.2 SPECIFICATION DESCRIPTION HS2510-N AC440V / 20A,50/60Hz /3Φ, 4W POWER REQUIREMENT TANK HEATING POWER 9.5KW WEIGHT 120KG DIMENSIONS 850 x 540 x 970 mm TANK CAPACITY 20 LITER MELTING RATE 20KG / HOUR...

  • Page 10: Functional Description Of Standard

    2.3 FUNCTIONAL DESCRIPTION OF STANDARD 2.3.1 Driving System The driving system of HS2510-N is used a connection shaft to connect the motor driving rod and the pump driving shaft, when the motor starts, the connection shaft will drive the driving shaft of gear pump in clockwise rotation, as shown in figure 2.4.
  • Page 11 1. Specification Of Motor 3Φ PHASE POLE VOLTAGE 220VAC CURRENT 2.3A POWER 400W INSULATION FCLASS GEAR RATIO 1:40 MAINTENENCE NONE 2. Inverter Specification： Voltage Class 200V Model Number CV-BCBAR500AC Max. Applicable Motor Output 0.4KW (KW) Rated Output Capacity 1.2KVA (KVA) Rated Output Current 3.1A Maximum Output...
  • Page 12 Below Altitude1,000M, indoor, Installation Location keep from corrosive gases, liquid and dust -10°C ∼ 50°C (Non-Condensing and not frozen ) Ambient Temperature In the ventilated place, when Exceeds 40 ° C Storage/transportation -20°C ∼ 60°C Temperature Ambient Humidity 0 - 95%RH (Non-Condensing) less than 20Hz 9.80665m/s (1G) Vibration...

  • Page 13: Hydraulic System

    2.Gear Pump The gear pump of HS2510-N applicator is installed at the bottom of the tank, which be driven by the 3 phase motor, through gear and chain to drive the driver shaft of this gear pump, and the speed-alteration of the gear pump is controlled by an inverter as shown on figure 2.6.
  • Page 14 Figure 2.5 Gear Pump 3. Heating Plate This heat plate of HS2510-N Hot Melt Applicator is made from aluminum material, and completely well welding at the bottom of the tank. The heating source of the plate is from six long stick heater which be buried inside the heating plate.
  • Page 15 A: Enter path D: Glue-outlet path E : Glue-outlet path B: Distribution path C: Filter device path F : Glue-flowing main path Refer to figure 2.6, the arrows show the directions of adhesive material flowing from enter path to the glue-outlet path and feed back to the tank. The adhesive from the gear pump flow by the adhesive guiding pipe into the enter path, and separate in two directions, one is to distribution path, one goes to by-pass path, adjust the “BY-PASS CONTROL VALVE”...

  • Page 16: Electrical System

    1. Heating system The melting tank, heating hose, and dispensing nozzle assembly belong to the electrical heating system of applicator HS2510-N. The heaters of melting tank are installed at the bottom of the tank, the hose is used of nickel-chromium wire wound on stainless steel pipe for heating, The nozzle assembly adopts a cartridge type heater buried inside the body of the nozzle.
  • Page 17 temperature is warmed the internal liquor will expand because of the heat. When the temperature reaches preset value, the liquor will be transferred to the temperature controller through the pressure conduit, the spring (blade) inside is kicked off and cuts off the power, and the heater stops continuous heating.

  • Page 18: Chapter 3 Operation Instruction

    CHAPTER 3 OPERATION INSTRUCTION 3.0 INTRODUCTION This chapter is to introduce the electric function of control panel, precautions before operation and operation steps of this hot melt applicator and how to load or change hot melt adhesive. 3.1 SAFETY PRECAUTIONS 1) Always wear the protective glasses, clothing and heat-resistant gloves to avoid being burned by hot surface of components or molten glue.

  • Page 19: Instructions Of Operation Panel

    3.2 INSTRUCTIONS OF OPERATION PANEL Hwang Sun Enterprise Co., Ltd. Edition 2012/02...
  • Page 20 1) P.I.D. Temperature Controller This P.I.D. control unit is being used to control the temperature of the hot melt tank. When the power supply is turn on, the P.I.D. temperature control will turn on automatically. The indicator will show the internal temperature of the tank. (refer figure4.2) PID temperature controller is primarily used to control the temperature of the melting tank.
  • Page 21 not calculate automatically and “AT” lamp remains OFF. “AL1”: alarm confirmation indicator When the practical temperature is more than the upper limit or less than the lower limit, the “AL1”indicator on the LCD will flicker continuously. Or when the practical temperature remains between the two values, the indicator will remain OFF.

  • Page 22: Preparations Before Operation

    2) Main Power Switch Put this “Main Power Switch” on “ON” position, then the indicator will light, to show the power of the applicator is on. 3)“START” button for motor power Press this “START” button to turn on the motor; when the temperature of the tank up to the setting point, the motor will start.
  • Page 23 3. Connect the air source to the regulator and adjust the air pressure to 5 ~ 6Kg/cm , if the air supply is below this range of air pressure detector (green indicator), the motor will stop for safety reason. 4.Connect the air source to the dispensing nozzle and adjust the air pressure to 2.5 ~ 4Kg/cm 5.Turn on the external power supply.

  • Page 24: Daily Operation

    8. Put a container under the nozzle tip. 9.After all temperature are reaching the setpoints and the adhesive material in the tank entirely molten, press the “MOTOR SWITCH” to start the motor. Operate the dispensing gun and make the adhesive in the tank to flow out, and clean the impurities or bubbles along with the flowed adhesive.
  • Page 25 3.Check the tank level and add adhesive material as necessary. 4.Check the temperatures of all systems of the applicator to the required temperature and other recommended value. If not, refer to chapter3.2 to re-set the temperatures. 5.After all parts temperature reach the individual setting point and the adhesive material in the tank becomes molten, turn on the power of the motor.

  • Page 26: Daily Shutdown

    3.4.2 DAILY SHUTDOWN 1. Put the “Main Power Switch” on the panel to “OFF” position, 2.Trigger the dispensing nozzle to relieve any trapped air pressure inside. 3.Relieve the air pressure of the main machine. 3.5 THE ADJUSTMENT OF GLUE AMOUNT 1.
  • Page 27 glue volume, it may indicate the numerical size of the adjusted frequency on LED Display. 2. By-pass valve This device is used to adjust the hydraulic pressure, and the first glue-flow. When adjust the screw in a clockwise direction, it will increase, and in an anti-clockwise direction to decrease.

  • Page 28: Chapter 4 Preventive Maintenance

    CHAPTER 4 PREVENTIVE MAINTENANCE 4.0 INTRODUCTION This chapter contains the prevention and maintenance procedures of HS2510-N Hot Melt Applicator. These procedures are organized according to the utility rate of machine performance for daily, weekly, monthly, semiannual and periodical maintenance. The periodical maintenance does not affected by any factors, like operation condition, environment, etc.
  • Page 29 2. When setting temperature is reached, start the nozzle assembly until the system air pressure is completely discharged. 3.Place a container under the joint between heating hose and manifold, and remove the heating hose with adjustable spanner. 4.Press “START” switch to start motor, and adjust the inverter to increase the speed of motor, extrude all hot melt material in the tank into the container below.

  • Page 30: Regular Maintenance

    11.Refer to diagram to reassemble the clean filter, and properly dispose this filter into manifold then tighten it by spanner. Be careful of excessive force to avoid damage or being stripped to o-ring. 12. Turn on the motor to make hot melt adhesive inside the tank flow out until there is no impurities in the adhesive, and turn off the motor.

  • Page 31: Chapter 5 Troubleshooting

    CHAPTER 5 TROUBLESHOOTING 5.0 INTRODUCTION This chapter introduces, when the HS2510-N hot melt applicator malfunctioned, how to solve troubles and how to prevent the problems occurring again, and help the customer to increase the efficient and lifetime of the applicator. Refer to Chapter 6, when troubles take place and need detailed information for servicing or replacing parts.
  • Page 32 PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION When the power is on, The main power switch is not Check the power switch is the tank doesn’t heat or fully on or broken. completely on or the wire the temperature can not connector loose; or change reach to preset value.
  • Page 33 Motor is out of function Check the wire of the motor connected or loose. Please check if the air pressure detector (green indicator) of main air gauge adjusted to required pressure. Solenoid valve broken Replace with new solenoid valve. Nozzle blocked. Disassemble the nozzle and clear it with solvent Filter inside the nozzle assembly...
  • Page 34 Adhesive flow The adhesive in tank is not Re-supply enough adhesive. interruptedly, not enough. constantly. The C.P.S. valve of adhesive is Use same kind of adhesive too high. with proper CPS or raise * The suitable CPS to this operation temperature applicator is 1000 ~ 20000CPS slightly.
  • Page 35 The manifold normally flow Change the heater hose or glue, and not flow glue through call HES to clean the the blocked heater hose. blocked hose. Don’t use sharp metal tools to clean the hose.
  • Page 36 The gear pump is stuck.. Dismantle the gear pump to check for any dirt or other items, or replace with a new one. The o-ring of glue pipe is Replace with new o-ring. broken. The driving shaft of gear pump Replace with new driving comes off the gear cause the idle Shaft.

  • Page 37: Troubleshooting For Adhesive Application Problems

    The filter of the manifold is Clean the filter. blocked. The nozzle assembly is blocked Reset the proper operating with charring. temperature of the nozzle assembly or leave for the qualify personnel to clean and disassemble the nozzle. The heater hose is blocked with Adjust the operation charring.
  • Page 38 Concentric circles in bead deposit. 1. The adhesive is too is too hot. Adjust properly the temperatures of all heating zones. 2. Adhesive viscosity is too low. Suggest to adjust the operation temperature or use same kind of adhesive with higher CPS value. Adhesive bouncing or 1.
  • Page 39 Adhesive not 1. The adhesive is too cold. Adjust properly the penetrating substrate. temperatures of all heating zones. 2. A special coating is on the Increase the temperature. substrate. If adhesive still does not penetrate, check with adhesive representative for compatible adhesive. 3.

  • Page 40: Chapter 6 Diagrams And Spare Parts

    CHAPTER 6 DIAGRAMS AND SPARE PARTS 6-0 INTRODUCTION All the figures and circuits of hot melt applicator HS2510- N are included in this chapter, and the descriptions & serial number of components are shown by form format, which it is convenient to identify the components and replace the damaged parts while disassembling and maintaining the hot melt applicator.
  • Page 41 FIGURE 6-1-1-TANK ASSEMBLY (THIS DIAGRAM SUIT TO APPLICATOR SHIPPED BEFORE JAN. 2012) Hwang Sun Enterprise Co., Ltd. Edition 2012/02...
  • Page 42 MODULE NO. : 2510-NT00A TANK ASSEMBLY ITEM SERIAL NO. DESCRIPTION MATERIAL Q’TY 350T01 TANK A6061 350T07 PRE-HEAT TANK A6061 350T03 SUPPORTER SS42 350T04 SUPPORTER SS42 350T05-2 MANIFOLD A6061 350T06 WASHER 350P00-3N PUMP ASSEMBLY SS41 HTA4V80W27.5-16 HEATER HTA4V80W37.5-12 HEATER HTA4V50W23.5-12 HEATER 2510T01 STORAGE TANK 350T09...
  • Page 43 FIGURE 6-1-2-TANK ASSEMBLY (THIS DIAGRAM SUIT TO THE APPLICATOR SHIPPED AFTER JAN. 2012) Hwang Sun Enterprise Co., Ltd. Edition 2012/02...
  • Page 44 MODULE NO. : 2510-NT00A TANK ASSEMBLY ITEM SERIAL NO. DESCRIPTION MATERIAL Q’TY 350T01 TANK A6061 350T07 PRE-HEAT TANK A6061 350T03 SUPPORTER IRON 350T04 SUPPORTER IRON 350T05-2 MANIFOLD A6061 350T06 WASHER ASBESTOS 350P00-1G PUMP ASSEMBLY SS41 HTA4V80W27.5-16 HEATER HTA4V80W37.5-12 HEATER HTA4V50W23.5-12 HEATER 2510T01 STORAGE TANK...
  • Page 45 FIGURE 6-1-3-GEAR PUMP ASSEMBLLY (THIS DIAGRAM SUIT TO THE APPLICATOR SHIPPED BEFORE JAN. 2012) Hwang Sun Enterprise Co., Ltd. Edition 2012/02...
  • Page 46 MODULE NO. 350P00-3N GEAR PUMP ASSEMBLLY ITEM SERIAL NO. DESCRIPTION MATERIAL Q’TY 350P01-1 DRIVING SHAFT 350P02-4 MOTOR BASE A6061 350P04 CONNECTING SHAFT S45C HEAT-RESISTANT 1102B09 SEAL RUBBER 1102B10 WASHER SUS304 1102P03 SEAL R.U.L 1102P04 SEALING COVER FC25 350P06-2 GEAR BASE FDC45 1500P03A PEDESTAL...
  • Page 47 MODULE NO. 350P00-3N GEAR PUMP ASSEMBLLY ITEM SERIAL NO. DESCRIPTION MATERIAL Q’TY 350P013 SEAL TEFLON OP15V O-RING SC052573B HEX SOCKET SCREW SC041673B HEX SOCKET SCREW Hwang Sun Enterprise Co., Ltd. Edition 2012/02...
  • Page 48 FIGURE 6 -1- 4-GEAR PUMP ASSEMBLLY (THIS DIAGRAM SUIT TO THE APPLICATOR SHIPPED AFTER JAN. 2012) Hwang Sun Enterprise Co., Ltd. Edition 2012/02...
  • Page 49 MODULE NO. 350P00-3N GEAR PUMP ASSEMBLLY ITEM SERIAL NO. DESCRIPTION MATERIAL Q’TY 350P01-1 DRIVING SHAFT 350P02-4 MOTOR BASE A6061 350P14 S45C CONNECTING SHAFT HEAT-RESISTANT 1102B09 SEAL RUBBER 1102B10 WASHER SUS304 1102P03 SEAL R.U.L 1102P04 SEALING COVER FC25 350P06-2 GEAR BASE FDC45 1500P03A PEDESTAL...
  • Page 50 FIGURE 6-1-5-MANIFOLD ASSEMBLY Hwang Sun Enterprise Co., Ltd. Edition 2012/02...
  • Page 51 MODULE NO. 350E00 MANIFOLD ASSEMBLY ITEM SERIAL NO. DESCRIPTION MATERIAL Q’TY 350T05-2 MANIFOLD A6061 350EA00-1 NOZZLE 350C00 BY-PASS VALVE 350F00 FILTER ASSEMBLY 1500D01 BUSHING A6061 OG35V O-RING OP16V O-RING ST 3/8 83B PLUG SCREW ST 1/8 83B PLUG SCREW TD0303AO CONNECTOR Hwang Sun Enterprise Co., Ltd.
  • Page 52 FIGURE 6-1-6-BY - PASS VLAVE Hwang Sun Enterprise Co., Ltd. Edition 2012/02...
  • Page 53 MODULE NO. 350C00 BY - PASS VLAVE ITEM SERIAL NO. DESCRIPTION MATERIAL Q’TY 350C01 VLAVE BASE SS41 350C02 ADJUSTABLE ROD SS41 1102C08 FIXED NUT SS41 1102C09 WASHER OP9V O-RING OP14V O-RING SC050883B SOCKET SET SCREW Hwang Sun Enterprise Co., Ltd. Edition 2012/02...
  • Page 54 FIGURE 6-1-7-FILTER ASSEMBLY Hwang Sun Enterprise Co., Ltd. Edition 2012/02...
  • Page 55 MODULE NO. 350F00 FILTER ASSEMBLY ITEM SERIAL NO. DESCRIPTION MATERIAL Q’TY 1102F01A ADJUSTABLE ROD SS41 OB18 BACK-UP RING OP18V O-RING SS41 1102F02 SUPPORTER A6061 350F01 MESH SCREEN SUS304 350#20 MESH SCREEN SUS304 LCIS02A09 FIXED RING SUS304 LCIS02A10 FIXED RING SUS304 SC059573B HEXAGON SCREW Hwang Sun Enterprise Co., Ltd.
  • Page 56 FIGURE 6-1-8-WIRING DIAGRAM Hwang Sun Enterprise Co., Ltd. Edition 2012/02...
  • Page 57 FIGURE 6-1-9-WIRING DIAGRAM Hwang Sun Enterprise Co., Ltd. Edition 2012/02...
  • Page 58 FIGURE 6-1-10-WIRING DIAGRAM Hwang Sun Enterprise Co., Ltd. Edition 2012/02...
  • Page 59 FIGURE 6-1-11-COMPONENTS & WIRING CONFIGURATION Hwang Sun Enterprise Co., Ltd. Edition 2012/02...
  • Page 60 FIGURE 6-1-12-COMPONENTS & WIRING CONFIGURATION Hwang Sun Enterprise Co., Ltd. Edition 2012/02...
  • Page 61 FIGURE 6-1-13-PANEL & EXTERNAL WIRING CONFIGURATION Hwang Sun Enterprise Co., Ltd. Edition 2012/02...
  • Page 62 FIGURE 6-1-14-PARAMETER SETTING OF INVERTER Hwang Sun Enterprise Co., Ltd. Edition 2012/02...
  • Page 63 TECO Parameters Setting of CV Series ＊ Please adjust item to “3-17” and change the parameter into “0000” for unlocking Item Description Parameter Statement 0-00 Control Mode 0002 Volts / Hz (Refer to Parameter Group 10 – Volts / Hz Mode) 0-01 Motor Rate Voltage ( Vac ) 220.0...
  • Page 64 1. Parameters that aren’t shown on above list are original value. 2. The operation pressure : ↓ 7000kPa ----＞ normal operation ↑ 7000kPa ----＞ overload Hwang Sun Enterprise Co., Ltd. Edition 2012/02...

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