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Summary of Contents for STAUFF SMFS-U-060
- Page 1 Instruction manual Original instructions Mobile Filter System SMFS-U-060 To prevent injury and damage, read this instruction manual carefully and attentively and retain it for future reference. 1010002331 V 1.0 11/02/2022...
- Page 2 Additional instructions in other languages can be downloaded from: www.stauff.com Walter Stauffenberg GmbH & Co. KG Im Ehrenfeld 4 58791 Werdohl, Germany +49 2392 916-0 sales@stauff.com www.stauff.com Mobile Filter System www.stauff.com 2 / 32...
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Page 3: Table Of Contents
For your safety................ 22 Starting the pumping process ............. 22 Stopping pumping............... 22 7 Maintenance.................. 23 For your safety................ 23 Inspection and maintenance schedule ........ 24 Cleaning.................. 24 7.3.1 Cleaning the pre-filter............ 24 Replacing the filter element ............ 25 SMFS-U-060 www.stauff.com 3 / 32... - Page 4 8 Faults ..................... 26 For your safety................ 26 Procedure for troubleshooting ............ 26 Fault table ................... 27 9 Decommissioning................. 28 For your safety................ 28 Disposal .................. 29 10 EC declaration of conformity .............. 30 Keyword index .................. 31 Mobile Filter System www.stauff.com 4 / 32...
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Page 5: Information On This Manual
► Work on electrical equipment may only be performed by trained electricians. ► Switch the machine off and safeguard it from being restarted. ► Perform work on live parts only under the supervision of a second person. SMFS-U-060 www.stauff.com 5 / 32... -
Page 6: Structure Of The Operating Instructions
• Title of the main section in the header • Links to other sections, for example to „Information on the manual“ ( Section 1, P. 5) • Additional information and tips marked with an i-symbol Example for additional information Mobile Filter System www.stauff.com 6 / 32... -
Page 7: For Your Safety
The mobile filter system must not be used with the following media: • explosive substances • aggressive substances • toxic substances • highly abrasive substances • faeces The basic contamination of the conveyed liquid must not exceed category 22/20/16 as per ISO 4406. SMFS-U-060 www.stauff.com 7 / 32... -
Page 8: General Safety Instructions
The product is designed in line with the best technology available and the recognized safety-relevant regulations. Even so. its use can entail risks to the life and limb of the operator and third parties or damage to the product and its operating field. Mobile Filter System www.stauff.com 8 / 32... -
Page 9: Tasks And Duties Of The Operating Company
• to ensure that unauthorized persons have no access to the danger zone. • to provide the necessary personal protective equipment. • have electrical installations tested at least once a year by electrical specialists. SMFS-U-060 www.stauff.com 9 / 32... -
Page 10: Personnel Qualification
Transporting the machine to the destina- Qualified transport personnel tion Installation Setup and maintenance personnel Fault rectification Set-up and maintenance personnel Maintenance and troubleshooting of elec- Electrician trical equipment General inspection and maintenance Setup and maintenance personnel work Mobile Filter System www.stauff.com 10 / 32... -
Page 11: Personal Protective Equipment
Close-fitting work clothing all Safety shoes Protective gloves Operation When working on the system before it Startup has cooled down Troubleshooting Maintenance Eye protection Operation When working on the system under Startup pressure Troubleshooting Maintenance SMFS-U-060 www.stauff.com 11 / 32... -
Page 12: Machine Description
6 Clogging indicator 2 Electric motor 7 Hose on intake side 3 Gear pump with pressure limiting 8 Power cable valve 4 Filter housing with filter element 9 Electrical main switch (rear) 5 Handle Mobile Filter System www.stauff.com 12 / 32... -
Page 13: Function
-20° C ... +40° C Viscosity Permitted 12 ... 800 mm²/s Recommended (with continuous use) 20 ... 100 mm²/s Pressure Operating pressure 4 bar Intake pressure - 0,4 bar Switch-off pressure for electric motor 7 bar overpressure SMFS-U-060 www.stauff.com 13 / 32... -
Page 14: Type Plate
Motor with CEE connector 3P+N+PE Voltage/frequency 400 V AC/50 Hz Phase Power 2.2 kW Pump Gear pump with pressure limiting valve 3.4 Type plate The type plate is located on the side of the machine. Mobile Filter System www.stauff.com 14 / 32... -
Page 15: Display And Operating Elements
Fig. 3: Clogging indicator This is a visual clogging indicator that indicates a clogged filter element with a red pin. • Red: The filter element is very clogged and has to be replaced Section 7.4, P. 25 SMFS-U-060 www.stauff.com 15 / 32... -
Page 16: Spare And Wear Parts
► Replace components only with genuine spare parts or those authorised by the manufacturer! Lists of authorised spare and wear parts can be obtained from Walter Stauffenberg GmbH & Co. KG. Replacement filter elements: Filter element NR-630E series Mobile Filter System www.stauff.com 16 / 32... -
Page 17: Transport And Storage
• Secure the mobile filter system against rolling away and, on inclines, against tipping over. • The design allows for the attaching of suitable lifting equipment. The attachment positions must be selected carefully by the operator. 4.3 Storage Observe the following principles when storing: SMFS-U-060 www.stauff.com 17 / 32... - Page 18 • After a period of more than one year, all moving parts must be tested for sufficient lubrication. During storage, protect the mobile filter system from the following influences: • strong sunlight • high humidity • strong vibrations • extreme temperatures Mobile Filter System www.stauff.com 18 / 32...
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Page 19: Installation
Severe injury or death or machine damage due to faulty installation ► Installation tasks must only be executed by authorised and qualified personnel! ► Only use suitable tools that are in faultless condition! ► For all tasks, wear your personal protective equipment! SMFS-U-060 www.stauff.com 19 / 32... -
Page 20: Initial Commissioning
5. Note that the unit takes about 10 to 15 seconds to completely fill the filter elements, depending on the pumping height and viscosity. Shortly afterwards, the pumped medium has to be emitted on the discharge hose. Mobile Filter System www.stauff.com 20 / 32... - Page 21 During initial commissioning and after each filter element change, the housing has to be vented at the cover of the filter housing using the provided STAUFF test hose (SMS) on the already installed STAUFF test coupling (SMK). Fig. 5: SMK position on the Fig. 6: SMK...
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Page 22: Operation
2 – 3 minutes. þ The pump is running 6.3 Stopping pumping u How to stop pumping: 1. Switch the electrical main switch to “Off”. þ The machine is switched off. Mobile Filter System www.stauff.com 22 / 32... -
Page 23: Maintenance
► Disconnect the machine from the power and pressure supply and safeguard it against restarting! ► Only use suitable tools and in proper condition! ► Wear your personal protective equipment when carrying out all work! SMFS-U-060 www.stauff.com 23 / 32... -
Page 24: Inspection And Maintenance Schedule
1. Ensure that the mobile filter system is disconnected from the power supply. 2. Open the sealing plug. 3. Remove the screen. 4. Clean the screen. 5. Install the screen again. 6. Close the sealing plug. Mobile Filter System www.stauff.com 24 / 32... -
Page 25: Replacing The Filter Element
6. Remove the clogged element and place it into a leak-proof container for temporary storage. 7. Check the filter housing for any dirt residue and clean it if necessary. 8. Insert a new filter element. 9. Assemble in reverse order. SMFS-U-060 www.stauff.com 25 / 32... -
Page 26: Faults
2. Check the cause of the fault on the corresponding display element. 3. Eliminate the cause of the fault and replace defective components if necessary. 4. If you cannot identify surely the cause of the problem, contact the manufacturer. Mobile Filter System www.stauff.com 26 / 32... -
Page 27: Fault Table
• Check again after 20 – 30 the red zone • Medium cold or with minutes, use coarser filter impermissibly high elements if necessary viscosity • Check whether the viscosity of the oil used is permissible SMFS-U-060 www.stauff.com 27 / 32... -
Page 28: Decommissioning
► Wear your personal protective equipment during all the work! To prevent substances that are hazardous to water from penetrating into the soil or the sewer system, collect operating fluids and cleaning fluids that contain solvent, in suitable containers! Mobile Filter System www.stauff.com 28 / 32... -
Page 29: Disposal
Special care is required when disposing of environmentally harmful materials, for example: • Plastic parts • Rubber parts • Electric parts • Metal parts • Operating fluids and auxiliaries Water-polluting substancesr Use suitable containers to collect, store and transport water- polluting substances. SMFS-U-060 www.stauff.com 29 / 32... -
Page 30: Ec Declaration Of Conformity
10 EC declaration of conformity 10 EC declaration of conformity according to EC directive 2006/42/EC on machinery, annex II 1.A Walter Stauffenberg GmbH & Co. KG , hereby declare that the trolleys filter SMFS-U-060-G-.../2 – S TAUFF obile ilter ystem SMFS-U-110-G-.../2 – S TAUFF... -
Page 31: Keyword Index
Main switch 15 Maintenance personnel 10 Maintenance schedule 24 Misuse 7 Operating company, obligations 9 Operating elements 15 Operation 22 start 22 stop 22 personal protective equipment 11 Personnel 10 protective equipment 11 Qualification 10 SMFS-U-060 www.stauff.com 31 / 32... - Page 32 Walter Stauffenberg GmbH & Co. KG Im Ehrenfeld 4 58791Werdohl, Germany +49 2392 916-0 If you have any queries, thoughts or criticism about your product or this documentation, please send them to us.
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