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Summary of Contents for STAUFF SMFS-P-015
- Page 1 Operating instructions Translation of the original operating instructions Mobile filter system SMFS-P-015 To avoid injuries and damage, read these operating instructions thoroughly and attentively. Retain it for further reference. E 03 18-09-2019...
- Page 2 Additional operating instructions in other languages can be downloaded at www.stauff.com/smfs-p/manuals Walter Stauffenberg GmbH & Co. KG Im Ehrenfeld 4 58791 Werdohl, Germany +49 2392 916-0 sales@stauff.com www.stauff.com Mobile filter system 2 / 32 www.stauff.com...
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Page 3: Table Of Contents
Starting pumping ................21 Stopping pumping ................. 21 7 Maintenance ................... 22 For your safety ................22 Inspection and maintenance schedule ......... 23 Cleaning ..................23 7.3.1 Cleaning the pre-filter ............23 Replacing the filter element ............24 SMFS-P-015 www.stauff.com 3 / 32... - Page 4 Malfunctions table ................ 26 9 Decommissioning .................. 27 For your safety ................27 Disposal ..................28 10 EC Declaration of Conformity .............. 29 10.1 EC Declaration of Conformity ............29 Index ....................... 30 Mobile filter system 4 / 32 www.stauff.com...
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Page 5: Information About The Instructions
► Only qualified electricians may carry out work on electrical appliances. ► Switch off the machine and secure it against inadvertent reactivation. ► Work on live parts may only be carried out under supervision of a second person. SMFS-P-015 www.stauff.com 5 / 32... -
Page 6: Instructions Structure
• Main chapter indicated in the header • References to other chapters, e.g. to “Information about the instructions” ( chapter 1, p. 5) • Additional information and tips marked with an “i” symbol Example for additional information Mobile filter system 6 / 32 www.stauff.com... -
Page 7: For Your Safety
The mobile filter system must not be used with the following media: • explosive substances • aggressive substances • toxic substances • highly abrasive substances • faeces The basic contamination of the conveyed liquid must not exceed category 22/20/16 as per ISO 4406. SMFS-P-015 www.stauff.com 7 / 32... -
Page 8: General Safety Instructions
• Be aware of possible residual energies in mechanical and electrical components. • Use authorised spare parts when replacing components. Non-authorised spare parts can compromise operating safety. • Check the electrical equipment regularly. Loose connections and burnt cables must be removed immediately. Mobile filter system 8 / 32 www.stauff.com... -
Page 9: Specific Safety Instructions
• ensure that unauthorised persons do not have access to the hazard area • provide personnel with the required personal protective equipment • have the electrical installation checked by a qualified electrician at least annually SMFS-P-015 www.stauff.com 9 / 32... -
Page 10: Personnel Qualification
Transporting the machine to the Qualified transport personnel destination Installation Setup and maintenance personnel Troubleshooting Setup and maintenance personnel Maintenance and troubleshooting on Qualified electricians electrical equipment General inspection and maintenance Setup and maintenance personnel work Mobile filter system 10 / 32 www.stauff.com... -
Page 11: Personnel Protective Equipment
Tight fitting work clothing Safety shoes Protective gloves Operation When working on the system before it Startup has cooled down Troubleshooting Maintenance Eye protection Operation When working on the system under Startup pressure Troubleshooting Maintenance SMFS-P-015 www.stauff.com 11 / 32... -
Page 12: Machine Description
After switching on, the medium is fed in by the pump, cleaned in the filter and discharged again through the hose on the pressure side. Mobile filter system 12 / 32 www.stauff.com... -
Page 13: Technical Data
Recommended (with continuous use) 25 mm²/s Pressure Operating pressure 2 bar Switch-off pressure for electric motor 7 bar overpressure Test pressure 12 bar Motor with CEE 7/4 connector Voltage/frequency 230 V AC/50 Hz Phase Power 0.75 kW SMFS-P-015 www.stauff.com 13 / 32... -
Page 14: Type Plate
0.75 kW Speed 1400 rpm Emissions Sound pressure level according to below 70 dB(A) EN ISO 11202:2009 Harmful substances none 3.4 Type plate The type plate is located on the side of the machine. Mobile filter system 14 / 32 www.stauff.com... -
Page 15: Display And Control Elements
• Green: The filter element is OK. • Yellow: The filter element is 75% contaminated. • Red: The filter element is very contaminated and must be replaced chapter 7.4, p. 24. SMFS-P-015 www.stauff.com 15 / 32... -
Page 16: Spare Parts And Wear Parts
► Replace components only with genuine spares or those authorised by the manufacturer! Lists of authorised spares and wear parts can be had from Walter Stauffenberg GmbH&Co.KG. Replacement filter elements: Spin-on series filter element SFC-35/36 Mobile filter system 16 / 32 www.stauff.com... -
Page 17: Transport And Storage
• Dispose of all packaging material in a proper and environmentally compatible manner after transport. • Slide the lances into the respective lance holder for transport. • Lift the mobile filter system using the handle bar. SMFS-P-015 www.stauff.com 17 / 32... -
Page 18: Storage
• After a storage period of more than one year, all moving parts have to be checked for sufficient lubrication. During storage, protect the mobile filter system against the following influences: • strong sunshine • high humidity • strong vibrations • extreme temperatures Mobile filter system 18 / 32 www.stauff.com... -
Page 19: Installation
Serious or lethal injuries or machine damage due to incorrect installation ► Installation work may only be carried out by authorised specialist personnel! ► Only use suitable tools in proper condition! ► Wear your personal protective equipment for all work! SMFS-P-015 www.stauff.com 19 / 32... - Page 20 How to install the mobile filter system: 1. Guide the hoses into the corresponding removal or drain reservoirs. 2. Secure the hoses against sliding out. 3. Plug the mains plug into the appropriate socket. Mobile filter system 20 / 32 www.stauff.com...
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Page 21: Operation
2. CAUTION! Risk of overheating Never let the pump run dry for longer than 2 – 3 minutes. The pump is running 6.3 Stopping pumping ► How to stop pumping: 1. Switch the electrical main switch to “Off”. The machine is switched off. SMFS-P-015 www.stauff.com 21 / 32... -
Page 22: Maintenance
► Maintenance work may only be carried out by appropriately trained and authorised personnel. ► Switch off and depressurise the machine and secure it against reactivation. ► Only use suitable tools in correct condition. ► Wear your personal protective equipment for all work. Mobile filter system 22 / 32 www.stauff.com... -
Page 23: Inspection And Maintenance Schedule
1. Ensure that the mobile filter system is disconnected from the power supply. 2. Open the sealing plug. 3. Remove the filter element. 4. Clean the filter element. 5. Install the filter element again. 6. Close the sealing plug. SMFS-P-015 www.stauff.com 23 / 32... -
Page 24: Replacing The Filter Element
Place the filter element straight onto the threaded connection and tighten clockwise, finger-tight. Turn the new filter elements by another 3/4 turn to ensure a tight fit. The mobile filter system is ready for operation again. Mobile filter system 24 / 32 www.stauff.com... -
Page 25: Malfunctions
2. Trace the cause of the fault on the corresponding display element. 3. Eliminate the cause of the fault and replace the defective components, if necessary. 4. If you cannot identify the reason for the fault, contact the manufacturer. SMFS-P-015 www.stauff.com 25 / 32... -
Page 26: Malfunctions Table
• Medium cold or with elements the red zone • Check again after 20 – impermissibly high viscosity 30 minutes, use coarser filter elements if necessary • Check whether the viscosity of the oil used is permissible Mobile filter system 26 / 32 www.stauff.com... -
Page 27: Decommissioning
► Only use suitable tools in proper condition! ► Wear your personal protective equipment for all work! Collect operating media and cleaning fluids containing solvents in appropriate containers to prevent substances hazardous to water from entering the ground or the sewage system! SMFS-P-015 www.stauff.com 27 / 32... -
Page 28: Disposal
• plastic parts • rubber parts • electrical parts • metal parts • operating fluids and additives substances hazardous to water Use suitable containers for collecting, storing and transporting substances hazardous to water. Mobile filter system 28 / 32 www.stauff.com... -
Page 29: Ec Declaration Of Conformity
We, Walter Stauffenberg GmbH & Co. KG, hereby declare that the filter trolleys SMFS-P-015 – STAUFF Mobile Filter System - Portable SMFS-U-030 – STAUFF Mobile Filter System - Unit correspond to the EC Machinery Directive and the applicable health and safety requirements based on their concept and design, as well as in the model marketed by us. -
Page 30: Index
Storage Switching off Hazard area Switching on Intended use Technical data Machine description Transport Main switch Transport personnel Maintenance personnel Troubleshooting Maintenance plan Type plate Malfunction Malfunctions table Misuse Warnings Operation Start Stop Mobile filter system 30 / 32 www.stauff.com... - Page 31 Index SMFS-P-015 www.stauff.com 31 / 32...
- Page 32 Let us know about any questions, suggestions or criticism you might have about your machine or this documentation: 32 / 32...
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