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Summary of Contents for STAUFF SMFS-U-030
- Page 1 Instruction manual Original instructions Mobile Filter System SMFS-U-030 To prevent injury and damage, read this instruction manual carefully and attentively and retain it for future reference. 29/01/2021 6100243503 V01...
- Page 2 Weitere Betriebsanleitungen in anderen Sprachen finden Sie auf www.stauff.com zum Download. Walter Stauffenberg GmbH & Co. KG Im Ehrenfeld 4 58791 Werdohl, Germany +49 2392 916-0 sales@stauff.com www.stauff.com Mobile Filter System www.stauff.com 2 / 32...
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Page 3: Table Of Contents
For your safety................ 21 Starting the pumping process ............. 21 Stopping pumping............... 21 7 Maintenance.................. 22 For your safety................ 22 Inspection and maintenance schedule ........ 23 Cleaning.................. 23 7.3.1 Cleaning the pre-filter............ 23 Replacing the filter element ............ 24 SMFS-U-030 www.stauff.com 3 / 32... - Page 4 8 Faults ..................... 25 For your safety................ 25 Procedure for troubleshooting ............ 25 Fault table ................... 26 9 Decommissioning................. 27 For your safety................ 27 Disposal .................. 28 10 EC declaration of conformity .............. 29 Keyword index .................. 30 Mobile Filter System www.stauff.com 4 / 32...
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Page 5: Information On This Manual
► Work on electrical equipment may only be performed by trained electricians. ► Switch the machine off and safeguard it from being restarted. ► Perform work on live parts only under the supervision of a second person. SMFS-U-030 www.stauff.com 5 / 32... -
Page 6: Structure Of The Operating Instructions
• Title of the main section in the header • Links to other sections, for example to „Information on the manual“ ( Section 1, P. 5) • Additional information and tips marked with an i-symbol Example for additional information Mobile Filter System www.stauff.com 6 / 32... -
Page 7: For Your Safety
The mobile filter system must not be used with the following media: • explosive substances • aggressive substances • toxic substances • highly abrasive substances • faeces The basic contamination of the conveyed liquid must not exceed category 22/20/16 as per ISO 4406. SMFS-U-030 www.stauff.com 7 / 32... -
Page 8: General Safety Instructions
• Use spare parts authorised by the manufacturer to replace components. Unauthorised spare parts can endanger the operating safety. • Check electrical equipment regularly. Remove loose connections and braised cables immediately. Mobile Filter System www.stauff.com 8 / 32... -
Page 9: Specific Safety Instructions
• train staff in working safely. • to ensure that unauthorized persons have no access to the danger zone. • to provide the necessary personal protective equipment. • have electrical installations tested at least once a year by electrical specialists. SMFS-U-030 www.stauff.com 9 / 32... -
Page 10: Personnel Qualification
Transporting the machine to the destina- Qualified transport personnel tion Installation Setup and maintenance personnel Fault rectification Set-up and maintenance personnel Maintenance and troubleshooting of elec- Electrician trical equipment General inspection and maintenance Setup and maintenance personnel work Mobile Filter System www.stauff.com 10 / 32... -
Page 11: Personal Protective Equipment
Close-fitting work clothing all Safety shoes Protective gloves Operation When working on the system before it Startup has cooled down Troubleshooting Maintenance Eye protection Operation When working on the system under Startup pressure Troubleshooting Maintenance SMFS-U-030 www.stauff.com 11 / 32... -
Page 12: Machine Description
After switching on, the medium is aspired by the pump, cleaned in the filter and discharged again through the hose on the delivery side. Mobile Filter System www.stauff.com 12 / 32... -
Page 13: Technical Data
10 ... 400 mm²/s Recommended (with continuous use) 25 mm²/s Pressure Operating pressure 2 bar Switch-off pressure for electric motor 7 bar overpressure Test pressure 12 bar Motor with CEE 7/4 connector Voltage/frequency 230 V AC/50 Hz Phase SMFS-U-030 www.stauff.com 13 / 32... -
Page 14: Type Plate
Rated current 16 A Phase Power 0.75 kW Speed 1400 rpm Emissions Sound pressure level 76 dB(A) Harmful substances none 3.4 Type plate The type plate is located on the side of the machine. Mobile Filter System www.stauff.com 14 / 32... -
Page 15: Display And Operating Elements
• Green: The filter element is OK. • Yellow: The filter element is 75% contaminated. • Red: The filter element is very contaminated and must be replaced Section 7.4, P. 24 SMFS-U-030 www.stauff.com 15 / 32... -
Page 16: Spare And Wear Parts
► Replace components only with genuine spare parts or those authorised by the manufacturer! Lists of authorised spare and wear parts can be obtained from Walter Stauffenberg GmbH & Co. KG. Replacement filter elements: Spin-on series filter element SFC-35/36 Mobile Filter System www.stauff.com 16 / 32... -
Page 17: Transport And Storage
• Dispose of all packaging material in a proper and environmentally compatible manner after transport. • Slide the lances into the respective lance holder for transport. • Use the handle bar to lift the mobile filter system. SMFS-U-030 www.stauff.com 17 / 32... -
Page 18: Storage
• After a period of more than one year, all moving parts must be tested for sufficient lubrication. During storage, protect the mobile filter system against the following influences: • strong sunlight • high humidity • strong vibrations • extreme temperatures Mobile Filter System www.stauff.com 18 / 32... -
Page 19: Installation
• Keep access to the main switch clear at all times. • Keep access to the control elements clear at all times. • Models delivered with CEE plugs are intended for fields with clockwise rotation. SMFS-U-030 www.stauff.com 19 / 32... - Page 20 How to install the mobile filter system: 1. Guide the hoses into the corresponding removal or drain reservoirs. 2. Secure the hoses against sliding out. 3. Plug the mains plug into the appropriate socket. Mobile Filter System www.stauff.com 20 / 32...
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Page 21: Operation
2. CAUTION! Risk of overheating Never let the pump run dry for longer than 2 – 3 minutes. þ The pump is running 6.3 Stopping pumping u How to stop pumping: 1. Switch the electrical main switch to “Off”. þ The machine is switched off. SMFS-U-030 www.stauff.com 21 / 32... -
Page 22: Maintenance
► Disconnect the machine from the power and pressure supply and safeguard it against restarting! ► Only use suitable tools and in proper condition! ► Wear your personal protective equipment when carrying out all work! Mobile Filter System www.stauff.com 22 / 32... -
Page 23: Inspection And Maintenance Schedule
1. Ensure that the mobile filter system is disconnected from the power supply. 2. Open the sealing plug. 3. Remove the screen. 4. Clean the screen. 5. Install the screen again. 6. Close the sealing plug. SMFS-U-030 www.stauff.com 23 / 32... -
Page 24: Replacing The Filter Element
Place the filter element straight onto the threaded connection and tighten clockwise, finger-tight. Turn the new filter elements by another 3/4 turn to ensure a tight fit. þ The mobile filter system is ready for operation again. Mobile Filter System www.stauff.com 24 / 32... -
Page 25: Faults
2. Check the cause of the fault on the corresponding display element. 3. Eliminate the cause of the fault and replace defective components if necessary. 4. If you cannot identify surely the cause of the problem, contact the manufacturer. SMFS-U-030 www.stauff.com 25 / 32... -
Page 26: Fault Table
• Check again after 20 – 30 dicator in the red • Medium cold or with minutes, use coarser filter zone impermissibly high elements if necessary viscosity • Check whether the viscosity of the oil used is permissible Mobile Filter System www.stauff.com 26 / 32... -
Page 27: Decommissioning
► Wear your personal protective equipment during all the work! To prevent substances that are hazardous to water from penetrating into the soil or the sewer system, collect operating fluids and cleaning fluids that contain solvent, in suitable containers! SMFS-U-030 www.stauff.com 27 / 32... -
Page 28: Disposal
• Plastic parts • Rubber parts • Electric parts • Metal parts • Operating fluids and auxiliaries Water-polluting substancesr Use suitable containers to collect, store and transport water- polluting substances. Mobile Filter System www.stauff.com 28 / 32... -
Page 29: Ec Declaration Of Conformity
SMFS-P-015 – STAUFF Mobile Filter System - Portable SMFS-U-030 – STAUFF Mobile Filter System - Unit correspond to the EC Machinery Directive and the applicable health and safety requirements based on their concept and design, as well as in the model marketed by us. -
Page 30: Keyword Index
10 Maintenance schedule 23 Misuse 7 Operating company, obligations 9 Operating elements 15 Operation 21 start 21 stop 21 Personal protective equipment 11 Personnel 10 protective equipment 11 Qualification 10 qualified electricians 10 Mobile Filter System www.stauff.com 30 / 32... - Page 31 Keyword index SMFS-U-030 www.stauff.com 31 / 32...
- Page 32 If you have any queries, thoughts or criticism about your product or this documentation, please send them to us. 32 / 32...
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