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Forklifts
RCD 35 Plus
Original instructions manual
Still RCD 35 Plus Original Instructions Manual
Ic truck
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Introduction
Your Industrial Truck
Technical Description
General
Conformity Marking
Declaration that Reflects the Content of the Declaration of Conformity
Nameplate
Serial Number
Using the Truck
Commissioning
Intended Use
Improper Use
Precautions
Description of Use and Climatic Conditions
Using Working Platforms
Information about Documentation
Documentation Scope
Supplementary Documentation
Issue Date and Topicality of the Operating Instructions
Copyright and Trademark Rights
Explanation of Signal Terms Used
Date of Edition and Latest Update of this Manual
List of Abbreviations
Definition of Directions
Illustrations
Environmental Considerations
Packaging
Disposal of Components and Batteries
Safety
Safety Guidelines
Stability
In the Case of Tip-Over
Definition of Terms Used for Responsible Persons
Specialist
Operating Company
Drivers
Basic Principles for Safe Operation
Insurance Cover on Company Premises
Modifications and Retrofitting
Changes to the Overhead Guard and Roof Loads
Warning Regarding Non-Original Parts
Damage, Faults
Damage, Defects and Misuse of Safety Systems
Medical Devices
Tyres
Length of the Fork Arms
Exercise Caution When Handling Gas Springs and Accumulators
Residual Risks
Residual Dangers, Residual Risks
Special Risks Associated with Using the Truck and Attachments
Overview of Hazards and Countermeasures
Danger to Employees
Safety Tests
Carrying out Regular Inspections on the Truck
Insulation Testing
Checking the Diesel Engine Emissions
Safety Regulations for Handling Consumables
Permissible Consumables
Hydraulic Fluid
Battery Acid
Oils
Diesel Fuel
Coolant and Cooling Fluid
Brake Fluid
Disposal of Consumables
Noise Level
Frequency Characteristics for Vibrations Imparted to the Human Body
Exhaust Gases
Heat
Radiation
Emergency Exit for Models with Rear Window
Manually Lowering the Fork Arms with ISO
Safety Regulations Relative to Forklift Use
Safety Regulations When Driving
Safety Regulations in Case of Accidental Lateral Tipping
Overview
General View
Controller and Display Unit
Warning Label Diagram
Display Unit
Switch Panel
Relays and Fuses Overview
Operation
Service Plan before First Start
Instructions for Running-In
Pre-Shift Checks
Daily Inspection Items
Mounting/Dismounting
Seat Belt Status and Performance Checks
Checking Condition and Performance
Adjusting the Seat and Seat Belt
Seat Belt Monitoring and Alarm Function
Operating the Horn
Checking the Steering System for Correct Function
Adjusting the Steering Column
Keypad（*Option
RFID Keypad
RFID Keypad Usage and Settings
Starting the Engine
Engine Shutdown
Driving
Travelling Forwards
Travelling Backwards
Changing the Drive Direction
Inching Control
Starting on an Incline
Parking
Steering System
Brake System
Setting the Display Unit
Bonnet - Open - Closed
Gas Spring with Locking Function - Optional
Diesel Particulate Filter Regeneration
Lifting Devices and Attachments
Operating the Lifting Device
Operating Attachments
Transporting Loads
Load Centre Distance and Load Capacity
Capacity Rating Plate
Additional Capacity Rating Plate
Adjusting the Fork Spacing
Picking up a Load
Transporting Pallets
Transporting Suspended Loads
Picking up a Load
Transporting Loads
Setting down Loads
Driving on Ascending and Descending Gradients
Driving on Loading Bridges
Driving on Lifts
Tow Coupling
Leaving the Truck Temporarily
Before Exiting the Truck
Operation in Special Operating Situations
Transport
Use a Truck or Flatbed Trailer to Carry the Forklift Truck
Towing
Loading and Unloading the Truck
Lifting Eye Bolts
Lifting the Truck with a Crane
Storing the Truck
Shutting down and Storing the Truck
Returning to Service after Decommissioning
Disposal of Old Trucks
Maintenance
Safety Information for Inspection and Maintenance Work
General Information
Common Rail Engine Safety Warnings
Engine Emission Requirements (*China IV)
List of Emission Parts and Components under Warranty (China IV)
In-Use Compliance Inspection (*China IV)
Inspection and Maintenance Data
Recommended Fuels and Oils
Regular Maintenance
Service Plan (Weichai WP3.2)
First Service Schedule (Weichai WP3.2)
Hour Service Plan ( or at Least Once Every 6 Months )
1000 Hour Service Plan ( or at Least Once Every 1 Year )
2000 Hour Service Plan ( or at Least Once Every 2 Year )
3000 Hour Service Plan ( or at Least Once Every 3 Years )
Service Plan (Doosan D24 EU5)
First Service Schedule ( Doosan D24 EU5 )
Hour Service Plan ( or at Least Once Every 6 Months )
1000 Hour Service Plan ( or at Least Once Every 1 Year )
3000 Hour Service Plan ( or at Least Once Every 3 Years )
5000 Hour Service Plan
Cleaning the Truck
Internal Combustion Engine - Weichai
Checking the Engine Oil Level
Changing the Air Filter Insert and Checking the Vacuum Switch
Cleaning the Air Filter Insert
Emptying the Fuel Filter/Water Trap
Charging the Fuel System
Checking and Cleaning the Radiator Fins
Checking the Coolant Level
Internal Combustion Engine - Doosan D24 EU5
Checking the Engine Oil Level
Replenishment of Engine Oil
Bleeding Air from the Diesel Filter Fine Filter
Emptying Water in the Fuel Filter/Water Trap
Checking the Coolant Level
Drive Mechanism and Transmission System
Replacing the Fine Hydraulic Transmission Oil Filter
Changing the Hydraulic Transmission Crude Oil Filter
Clean the Crude Oil Filter of the Hydraulic Transmission Gear
Changing the Oil of the Hydraulic Transmission Gear
Checking the Transmission Gear and Drive Axle for Leaks
Checking the Oil Level of the Hydraulic Transmission
Change the Drive Axle Gearbox Oil
Checking the Drive Axle Gearbox Oil
Check the Installation of the Engine, Hydraulic Transmission Gear and Drive Axle
Checking the Installation of the Drive Axle
Checking the Brake Fluid Level in the Brake Fluid Reservoir
Checking the Joystick Bellows
Adjust Joysticks
Checking the Wheels
Check the Tyre Inflation Pressure
Tightening the Wheel Nuts
Changing Wheels
Checking the Condition of the Antistatic Belt
Clean and Lubricate the Steering Axle
Chassis and Bodywork
Checking the Connecting Bolts of the Drive Axle and Lift Mast
Checking the Bonnet Locking Devices
Driver's Cab
Checking the Pedal Group for Ease of Movement and Lubricating as Required
Checking Other Bearings and Connections and Lubricating
Checking that the Brake System Is Functioning Properly
Electrics/Electronics
Checking the Control Unit for Dirt
Checking the Battery Status
Checking the Condition and Tightness of Cables and Connections
Checking the Fuse Box
Hydraulics
Checking the Hydraulic System for Leaks
Replacing the Suction Filter
Replacing the Return Oil Filter
Checking the Hydraulic Oil Level
Changing the Hydraulic Oil
Checking Installation of the Tilt Cylinder
Lubricating Tilt Cylinder Bearings
Lifting System
Checking the Fork Arms and the Fork Arm Quick Release Apparatus
Checking the Working Condition and Installation of the Lift Mast, Lifting Chains and Lift Cylinder
Adjusting the Length of the Lifting Chains and Lubricating Using Chain Spray
Lubricating the Lift Mast and Chains with Chain Spray
Special Equipment
Checking the Preload of the Double Hoses (if Equipped with Attachments)
Cleaning and Lubricating the Sideshift Forks* and Checking Connections
Technical Datasheet
Dimensions Overview
Technical Datasheet ( WEICHAI)
Technical Datasheet ( Doosan D24 EU5 )
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RCD 25 Plus
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1289 801 1521 EN - 09/2023 - 05
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