Table Of Contents - Idex Trebor QA1V208P12-AA Operation & Maintenance Manual

CONTENTS
1 INTRODUCTION ........................................................................................................................................3
2 SAFETY ......................................................................................................................................................6
2.1 SAFETY MESSAGE CONVENTIONS ............................................................................................6
2.1.a
2.1.b
2.1.c
2.2 EQUIPMENT SAFETY ...................................................................................................................7
2.3 EMERGENCY OFF (EMO) .............................................................................................................7
2.4 PROCESS INTERLOCKS ..............................................................................................................8
2.4.a
2.4.b
2.4.c
2.4.d
2.4.e
2.5 LOCKOUT / TAGOUT ....................................................................................................................9
2.5.a
2.5.b
2.5.c
2.5.d
2.5.e
2.5.f
2.6 SEISMIC PROTECTION .............................................................................................................. 12
3 INSTALLATION ........................................................................................................................................ 13
3.1 UNPACKING ................................................................................................................................ 13
3.2 LOCATION ................................................................................................................................... 13
3.3 HOOK-UP .................................................................................................................................... 13
3.3.a
3.3.b
4 OPERATION ............................................................................................................................................. 17
4.1 GENERAL .................................................................................................................................... 17
4.2 DIAGNOSTIC DISPLAY ............................................................................................................... 17
4.2.a
4.2.b
4.2.c
4.2.d
4.2.e
4.2.f
4.2.g
4.3 REMOTE OPERATION OVER A NETWORK .............................................................................. 28
4.3.a
4.3.b
4.3.c
4.3.d
5 START-UP ................................................................................................................................................ 31
5.1 PRE-START INSPECTION .......................................................................................................... 31
5.1.a
5.1.b
5.1.c
5.1.d
5.2 SYSTEM ON ................................................................................................................................ 32
5.3 HEATER MODULE POWER ........................................................................................................ 32
5.4 PROCESS ALARMS .................................................................................................................... 32
6 SHUT DOWN............................................................................................................................................ 33
7 MAINTENANCE ........................................................................................................................................ 34
7.1 REPAIR INSTRUCTIONS ............................................................................................................ 34
7.1.a
7.1.b
7.1.c
7.1.d
7.1.e
7.1.f
7.1.g
7.2 PREVENTIVE MAINTENANCE SCHEDULE................................................................................ 38
8 TROUBLESHOOTING .............................................................................................................................. 40
9 WARRANTY ............................................................................................................................................. 41
See Appendix for specific system requirements.
QUANTUM DI HEATER OPERATION / MAINTENANCE MANUAL
Danger ...........................................................................................................................6
Warning ..........................................................................................................................6
Caution ...........................................................................................................................7
Low Pressure Switch Interlock ........................................................................................8
Liquid Level Sensor Interlock ..........................................................................................9
Element Over Temperature Protection ...........................................................................9
Leak Sensor ...................................................................................................................9
Overpressure Burst Fitting ..............................................................................................9
Preliminary .....................................................................................................................9
Definitions .................................................................................................................... 10
Machine Shutdown with door closed ............................................................................. 11
Machine Start-Up with door closed ............................................................................... 11
Machine Shutdown with door open ............................................................................... 11
Machine Start-Up with door open .................................................................................. 12
Ethernet Communication .............................................................................................. 15
Changing Heater IP Address ........................................................................................ 16
Main Page .................................................................................................................... 17
Alarm Status Page ....................................................................................................... 18
Module Status Page ..................................................................................................... 20
Process Plot Page ........................................................................................................ 20
Configuration Page ....................................................................................................... 21
Log Reports .................................................................................................................. 23
Security Status Page .................................................................................................... 26
Ethernet Interface ......................................................................................................... 28
Modbus Protocols ......................................................................................................... 28
Modbus/TCP ................................................................................................................ 29
Modbus Communication ............................................................................................... 29
Verify Shipping Condition ............................................................................................. 31
Hazardous Power Terminals ......................................................................................... 31
Electrical Inspection ..................................................................................................... 31
Plumbing Leak Check ................................................................................................... 31
Heater Element Check ................................................................................................. 34
Heater Replacement ..................................................................................................... 34
Liquid Level and Leak Sensor Calibration ..................................................................... 35
Fuse Replacement ....................................................................................................... 36
Draining the System ..................................................................................................... 36
Leaks............................................................................................................................ 37
Overpressure Relief Replacement ................................................................................ 37
CONTENTS