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Installation guide
DDE 2000 // DDE 3000
DDE 2000 order no.: 09.730.008
DDE 3000 order no.: 05.001.002
Do not use this product unless you have
read the installation instructions and understood them.
Original operating instructions
09730008-08-03

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Summary of Contents for Esta DDE 2000

  • Page 1 Installation guide DDE 2000 // DDE 3000 DDE 2000 order no.: 09.730.008 DDE 3000 order no.: 05.001.002 Do not use this product unless you have read the installation instructions and understood them. Original operating instructions 09730008-08-03...
  • Page 2 22.02.2018 Product type: DDE 2000 // 3000 Article no.: 09.730.008 // 05.001.002 and variants Publisher ESTA Apparatebau GmbH & Co. KG Tel.: +49 (0) 73 07 80 4 -0 Gotenstr. 2-6 Fax: +49 (0) 73 07 80 4 -500 89250 Senden Email: info@esta.com...
  • Page 3: Table Of Contents

    8. Disposal ........................35 Disposal of collected material ................35 Disposal of the product ..................35 9. Optional equipment ..................... 36 Control filter ......................36 10. Declaration of incorporation ..................37 Notes ........................... 39 0973008-52-03 DDE 2000 // DDE 3000...
  • Page 4: General Instructions

    Trained handled maintenance accordance with local personnel regulations Technical training with Maintenance knowledge - Safety shoes Electrical experience - Hearing protection specialist identifying - Work gloves preventing hazards posed by electricity DDE 2000 // DDE 300 0973008-52-03...
  • Page 5: Tips

     Pass these and other supplementary documents on to any subsequent owners or users.  Add all changes to the documents  that they obtain. Check the completeness of the documents and pay attention to their content. 0973008-52-03 DDE 2000 // DDE 3000...
  • Page 6: Product Identification

    Rear 1.000 Production year siehe Typenschild * using the enveloping surface method DIN EN ISO 3744, measured at minimum volume flow; noise measurement margin of error approx. 4 dBA ** Custom voltage on request DDE 2000 // DDE 300 0973008-52-03...
  • Page 7: Intended Application

    The product has been manufactured according to the state of the art and rgnized safety regulations. Unintended use may cause hazards. Therefore:  Do not operate without an appropriate filter unit from the DDE 2000 // DDE 3000 series.  Do not use or store outdoors or in wet conditions.
  • Page 8: Product Description

    Product Description 3. Product Description 3.1 Product presentation Mains power supply Filter unit Outlet element Disposal unit Compressed air connection Intake port Rotary cleaning Fan Unit DDE 2000 // DDE 300 0973008-52-03...
  • Page 9: Functional Description

    Product Description Functional description The product can be combined with different filter units from the DDE 2000 // DDE 3000 series. It is equipped with a three-phase motor which drives a radial fan. The fan unit is supplied or separated from the required energy via the connection to the main system.
  • Page 10: Safety Instructions

    Failure to comply can lead to severe injury or death, and can destroy the product or parts thereof. CAUTION Instruction about a hazard. Failure to comply can lead to mild injury and to damage to the product. Symbol explanation Reference to legal regulations DDE 2000 // DDE 300 0973008-52-03...
  • Page 11 2. Wait 5 minutes. 3. Then pull out the collection drawer or open the product. Do not take in glowing dust or other sources of ignition. Do not use in conjunction with spark-generating machinery. 0973008-52-03 DDE 2000 // DDE 3000...
  • Page 12: General Safety Instructions

    A cyclone can separate sparks and glowing particles but the manufacturer does not guarantee any protection from fire as a result. Spark detection and quenching systems adapted to the application can be provided for this. DDE 2000 // DDE 300 0973008-52-03...
  • Page 13: Preventing Mechanical Hazards

    The lifting device protrudes from the device when at rest.  Do not stand on the lifting device. All movable machine parts driven by electric motors must be covered by fixed, securely fastened protective covers that can be removed only with tools. 0973008-52-03 DDE 2000 // DDE 3000...
  • Page 14: Preventing Electrical Hazards

    EN 60335. After use, before moving the device to another site and before cleaning, maintenance, or replacement or removal of movable parts, switch off the system at the main switch and pull the mains connector. DDE 2000 // DDE 300 0973008-52-03...
  • Page 15: Preventing Dust Hazards

    The people assigned to cleaning work must be instructed on the aspirated toxic materials. All distractions by uninvolved persons and the environment must be prevented. Clean the maintenance area thoroughly once maintenance is complete. 0973008-52-03 DDE 2000 // DDE 3000...
  • Page 16: Delivery And Commissioning

    5. Pay attention to the weight of the device and its centre of gravity during all transport work. 6. Use the attached rollers for further transport to its installation location. DDE 2000 // DDE 300 0973008-52-03...
  • Page 17: Connection

    A CEE wall socket with a slow-blow fuse must be in place to supply the product with power. Connection to the building's power supply is made at the installation location. DDE 2000 // DDE 300 Connection plug [Amp.] CEE 16 Amp.
  • Page 18 Connect oil and water-free compressed air to ensure operational safety and machine availability. Connection to the compressed air supply (compressor) is made at the installation location. DDE 2000 // DDE 300 Compressed air quality (ISO 8573- Class 3.2.2...
  • Page 19 If the pipe diameter is increased or the pipeline lengthened, it cannot be guaranteed that no dust deposits will collect in the pipeline. Observe the minimum air speed for your application. Regularly check the pipeline for dust deposits. 0973008-52-03 DDE 2000 // DDE 3000...
  • Page 20: Function Check

    2. Check the clockwise field of rotation of the product. 3. In the event of incorrect direction of rotation get an electrician to switch phases. 4. Switch the connected main system back on. 5. The product is ready for operation. DDE 2000 // DDE 300 0973008-52-03...
  • Page 21: Commissioning

    4. Switch the product back on via the connected main system. 5. Connect the compressed air. 5.4.1 Preparing the dust collection containers Dust collection containers are inserted in the dust collection drawer. Prepare this as follows: 0973008-52-03 DDE 2000 // DDE 3000...
  • Page 22 3. Insert a new, empty disposal carton into the bracket of the collection drawer. 4. Push the collection drawer fully back into the product. 5. Push the lifting device lever down so that the collection drawer is closed upwards tightly. DDE 2000 // DDE 300 0973008-52-03...
  • Page 23: Troubleshooting During Commissioning

    During operation, do not change the product’s location. When finishing the processing operation: 1. End the processing operation. 2. Switch off processing machine / extraction element. 3. Take the product out of service by switching off the connected main system. 0973008-52-03 DDE 2000 // DDE 3000...
  • Page 24 5 minutes until the cleaning cycle has finished and the compressed air beam no longer rotates. When the fan is at a standstill during the rotation cleaning, dust may escape from the extraction points due to the compressed air introduced. DDE 2000 // DDE 300 0973008-52-03...
  • Page 25: Maintenance & Troubleshooting

    When there is a malfunction, switch the product off immediately and contact the responsible maintenance service! Detailed descriptions of the maintenance work are contained in the supplementary maintenance instructions. Please consult them! 0973008-52-03 DDE 2000 // DDE 3000...
  • Page 26: Inspection And Maintenance Intervals

    Compressed air butterfly Replace Clean Trails of dust or deposits on air Visual inspection outlet openings Volume flow Measurement Negative pressure Measurement Power consumption Measurement Visual inspection Filter Replace Airtightness of the whole Function check product DDE 2000 // DDE 300 0973008-52-03...
  • Page 27: Detach Filter Mat Outlet Element

    Attach potential equalisation to the cover. 13. Insert the fastening screws of the cover and tighten them. 14. Re-attach the compressed air supply. 15. Re-insert the power plug. The device is now ready to operate again. 0973008-52-03 DDE 2000 // DDE 3000...
  • Page 28: Clean The Air Guide Plate

    Depending on the type of application, a weekly check of the external and internal sides of the air guide plate is necessary. If adhesions are detected in this process, these must be removed. DDE 2000 // DDE 300 0973008-52-03...
  • Page 29 14. Push the pipe or hose line onto the intake connection piece and fix this firmly. 15. Re-attach the compressed air supply. => The product is now ready to operate again. . 0973008-52-03 DDE 2000 // DDE 3000...
  • Page 30: Replace Filtercartridges

    Filters must be replaced with new ones. This work should be done only by an expert. If possible, filter replacement must be done when there is no work going on. This process requires 2 people with personal protective gear. DDE 2000 // DDE 300 0973008-52-03...
  • Page 31 9. Fasten the end of the bag securely with a cable tie. 10. Remove remaining filter cartridges as described. 11. Clean the rim around the opening for inserting the filter cartridge. Avoid raising dust 0973008-52-03 DDE 2000 // DDE 3000...
  • Page 32: Cleaning The Product

    2. Empty the collection drawer and dispose of the collected material according to local regulations. 3. Clean the product inside and out. With a damp disposable cloth. With an industrial vacuum cleaner. Do not spray down with a water jet! DDE 2000 // DDE 300 0973008-52-03...
  • Page 33: Eliminating Faults

    Motor protection trips. Motor was switched on/off Please consult the "Activation too often within a short operations for motors" table. period of time. 0973008-52-03 DDE 2000 // DDE 3000...
  • Page 34 - Have the fan checked by LISSMAC customer service. Noises from the motor. - Check hub position - Check motor for bearing damage; replace bearings if necessary - Have the fan checked by LISSMAC customer service. DDE 2000 // DDE 300 0973008-52-03...
  • Page 35: Disposal

    4. Package and dispose of the product and removable parts according to local regulations. Due to contamination of the product with toxic dusts, LISSMAC cannot take the product or individual parts of it back. 0973008-52-03 DDE 2000 // DDE 3000...
  • Page 36: Optional Equipment

    The product can be fitted with different equipment options. The following optional equipment is available for this product. Control filter Optionally, a control filter positioned downstream of the main filters can be used. When so doing, observe the supplementary instructions on this optional equipment. DDE 2000 // DDE 300 0973008-52-03...
  • Page 37: Declaration Of Incorporation

    Declaration of incorporation 10. Declaration of incorporation Name of manufacturer: ESTA Apparatebau GmbH & Co. KG Address of manufacturer: Gotenstraße 2 - 6 89250 Senden Name of the authorised document representative: ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6...
  • Page 38 Technical documentation was created according to Appendix VII Part B of this guideline. We agree to provide the responsible authorities with this documentation in electronic form upon justified request. Senden, 08.06.2018 Dr. Peter Kulitz Managing Director DDE 2000 // DDE 300 0973008-52-03...
  • Page 39: Notes

    Notes Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 Email: info@esta.com www.esta.com 0973008-52-03 DDE 2000 // DDE 3000...
  • Page 40 ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 Email: info@esta.com www.esta.com...

This manual is also suitable for:

Dde 300009.730.00805.001.002

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