Esta DDE 5500 Operation Manual
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Esta DDE 5500 Operation Manual

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THE WORLD OF EXTRACTION
OPERATION MANUAL
unit
DDE 5500 // 8500

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Summary of Contents for Esta DDE 5500

  • Page 1 THE WORLD OF EXTRACTION OPERATION MANUAL unit DDE 5500 // 8500...
  • Page 2 THE WORLD OF EXTRACTION Welcome to the wide world of extraction technology With the purchase of an ESTA product you have chosen a quality product which has been designed to the current state of the art. ESTA products provide clean air to the work place and consequently guarantee better quality, longer machine running times and above all, provide healthier working conditions.
  • Page 3 Operating manual DDE 5500 // DDE 8500 DDE 5500 Order No.: 05.003 DDE 8500 Order No.: 05.004 and variations Do not use this product unless you have read the operating manual and understood them. Translation of Original operating manual 05003-08-02...
  • Page 4 General instructions Edition notice Original operating manual Document no.: 05003-08-02 Publishing date: 14.09.2017 Model: DDE 5500 // DDE 8500 Article no.: 05.003 // 05.004 Publisher ESTA Apparatebau GmbH & Co. KG Tel.: +49 (0) 73 07 80 4 -0 Gotenstr. 2-6...

  • Page 5: Table Of Contents

    2. Product identification ....................5 2.1 Technical data ......................5 Intended application ....................7 3. Product description ....................... 8 Product illustration DDE 5500 // DDE 8500 ............8 Functional description .................... 9 4. Safety instructions ...................... 10 Hazard categories ....................10 Symbol explanation ....................

  • Page 6: General Instructions

     Pass these and other supplementary documents on to any subsequent owners or users.  Add all changes to the documents that they receive. Check the completeness of the documents and pay attention to their content. DDE 5500 // DDE 8500 05003-52-02...

  • Page 7: Product Identification

    1.000 Production year See model plate * Using the enveloping surface method DIN EN ISO 3744, measured at minimum volume flow; noise measurement margin of error approx. 4 dBA ** Custom voltage on request 05003-52-02 DDE 5500 // DDE 8500...
  • Page 8 1.000 Production year See model plate * Using the enveloping surface method DIN EN ISO 3744, measured at minimum volume flow; noise measurement margin of error approx. 4 dBA ** Custom voltage on request DDE 5500 // DDE 8500 05003-52-02...

  • Page 9: Intended Application

    The product has been manufactured according to the state of the art and recognized safety regulations. Unintended use may cause hazards. Therefore:  Do not operate without an appropriate filter unit from the DDE 5500 // DDE 8500 series.  Do not use or store outdoors or in wet conditions.

  • Page 10: Product Description

    Product description 3. Product description 3.1 Product illustration DDE 5500 // DDE 8500 Transport lugs Fan unit Outlet element Fire extinguisher opening Switch box Opening of intake port Cleaning unit Disposal unit Filter unit DDE 5500 // DDE 8500 05003-52-02...

  • Page 11: Functional Description

    Product description 3.2 Functional description The fan unit can be combined with different filter units from the DDE 5500 // DDE 8500 series. It is equipped with a three-phase motor which drives a radial fan. The fan unit is supplied with or disconnected from the required power via the connection to the LISSMAC main system.

  • Page 12: Safety Instructions

    Failure to comply can lead to slight injury and to damage to the product. NOTE Information on possible damage to the product and the environment. Non-observance may cause material damage. 4.2 Symbol explanation Reference to legal regulations DDE 5500 // DDE 8500 05003-52-02...
  • Page 13 These openings are not intended to be used as inspection openings and are only to be used in the event of a fire to reduce the fire quicker. 05003-52-02 DDE 5500 // DDE 8500...

  • Page 14: General Safety Instructions

    Danger of fire due to sparks and glowing particles  If there is a fire, alert the fire department immediately, and contain the fire by appropriate means.  Keep a suitable extinguishing agent near the product before start-up and during operation. DDE 5500 // DDE 8500 05003-52-02...

  • Page 15: Preventing Mechanical Hazards

    The compressed air must be disconnected after use, before moving the device to another site and before cleaning, maintenance, or replacement or removal of movable parts. 05003-52-02 DDE 5500 // DDE 8500...

  • Page 16: Preventing Electrical Hazards

     Any work on the electrical grid and on live components parts may only be performed by an electrician.  Use only original ESTA replacement parts. DANGER High-voltage electric shock when working on the running product  Switch off the product via the main system and secure it from being switched on again.

  • Page 17: Preventing Dust Hazards

    The people assigned to cleaning work must be instructed with regard to the aspirated toxic materials. Harm to bystanders and the environment must be prevented by all means. After the maintenance has been carried out, the maintenance area must be thoroughly cleaned. 05003-52-02 DDE 5500 // DDE 8500...

  • Page 18: Preventing Noise Hazards

    The manometer attached to the compressed air tank is used for monitoring the pressure in the tank. After use, before moving the product to another site and before cleaning, maintenance, or replacement or removal of movable parts, disconnect the compressed air. DDE 5500 // DDE 8500 05003-52-02...

  • Page 19: Delivery And Commissioning

     Make sure the floor has adequate weight capacity and can be properly driven on when transporting the product.  Products with feet or recesses for fork-lift trucks must always be dowelled to the floor. 05003-52-02 DDE 5500 // DDE 8500...
  • Page 20 Transport lugs flexible Transport lugs 6. With transport lugs flexible, the Produkt can tilt for installation or transport. 7. Lift the product from the pallet and set it down on the floor adjacent to the pallet. DDE 5500 // DDE 8500 05003-52-02...

  • Page 21: Connection

     Any work on the electrical grid and on live components parts may only be performed by an electrician.  Use only original ESTA replacement parts. DANGER Electric shock from high voltages  Follow the safety rules for working with electrical products! ...
  • Page 22 Up to 8 starts 4 – 7,5 kW Up to 6 starts 7,5 – 15 kW Up to 4 starts 15 – 30 kW Up to 3 starts From 30 kW Electronically controlled overrun time DDE 5500 // DDE 8500 05003-52-02...
  • Page 23 Delivery and commissioning 5.2.2 Control unit DDE 5500 / DDE 8500 description The control unit is equipped with the following elements. 1) MAIN SWITCH Main switch for turning the device on and off. This switch is also used as the EMERGENCY-OFF facility and renders the product currentless following deactivation.
  • Page 24 If the pipe diameter is increased or the pipeline lengthened, it cannot be guaranteed that no dust deposits will collect in the pipeline. Observe the minimum air speed necessary for your application. Regularly check the pipeline for dust deposits. DDE 5500 // DDE 8500 05003-52-02...

  • Page 25: Function Check

    3. Check the direction of rotation of the fan impeller. If the direction of rotation is incorrect, have phases reversed by an electrical technician. 4. Switch the connected main system on again. 5. The product is ready for operation. 05003-52-02 DDE 5500 // DDE 8500...

  • Page 26: Commissioning

    4. Switch the product on again at the connected main system. 5. Connect the compressed air. 5.4.1 Preparing the dust collection containers Dust collection containers are inserted in the dust collection drawer. Prepare this as follows: DDE 5500 // DDE 8500 05003-52-02...
  • Page 27 If no disposal carton is required in the collection drawer due to the nature of the material collected, the device can also be operated without this. In such an instance, take out the disposal carton and the inlay from the collection drawer. 05003-52-02 DDE 5500 // DDE 8500...

  • Page 28: Commissioning

    12. Push the dust collection drawer back into the holder. 13. Hook the clamp onto the bar. 14. Lock the toggle-type fasteners on the collection drawer. Collection drawer is tightly sealed. DDE 5500 // DDE 8500 05003-52-02...

  • Page 29: Troubleshooting During Commissioning

    The location of the product must not be changed during operation. When finishing the processing operation: 1. End the processing operation. 2. Switch off processing machine / extraction element. 3. Take the product out of operation using the connected main system. 05003-52-02 DDE 5500 // DDE 8500...

  • Page 30: Jet-Pulse Cleaning

     Cleaning cycle starts automatically while the fan is still running. Pulse-like compressed air blasts are blown into the filter cartridges one after the other.  Wait at least 5 minutes until the cleaning cycle has been completed before opening the extraction system. DDE 5500 // DDE 8500 05003-52-02...
  • Page 31  Press the "Start cleaning" button on the switch cabinet. Pulse-like compressed air blasts are blown into the filter cartridges one after the other.  Wait at least 5 minutes until the cleaning cycle has been completed before opening the extraction system. 05003-52-02 DDE 5500 // DDE 8500...

  • Page 32: Maintenance & Troubleshooting

    When there is a malfunction, switch the product off immediately and contact the responsible maintenance service! Detailed descriptions of the maintenance work are contained in the supplementary maintenance instructions. Please consult them! DDE 5500 // DDE 8500 05003-52-02...

  • Page 33: Inspection And Maintenance Intervals

    Trails of dust / deposits on air Visual inspection outlet openings Volume flow Measurement Negative pressure Measurement Power consumption Measurement Visual inspection Filter cartridge Replace Cleaning Compressed air tank Visual inspection Seal of the whole product Function check 05003-52-02 DDE 5500 // DDE 8500...

  • Page 34: Emptying The Disposal Unit

    14. Hook the clamp onto the bar. 15. Lock the toggle-type fasteners. The collection drawer is tightly sealed. 16. Re-connect the compressed air supply. 17. Switch on the product again. The product is ready for operation. DDE 5500 // DDE 8500 05003-52-02...

  • Page 35: Locating The Collection Drawer With The Adjusting Screw

    Carefully withdraw the collection drawer. Locate the plate upwards on the runner in the housing by turning the adjusting screw. Push the collection drawer back into the device. Close the collection drawer by the toggle fasteners. 05003-52-02 DDE 5500 // DDE 8500...

  • Page 36: Dismantling The Outlet Element Filter Mat

    9. Place the outlet element back on the product. 10. Insert the fastening screws in the holes and tighten by hand. 11. Re-connect the compressed air supply. 12. Switch on the product. The product is ready for operation. DDE 5500 // DDE 8500 05003-52-02...

  • Page 37: Replacing Filter Cartridges

    This work should be done only by an expert wearing personal protective equipment! If possible, filter replacement must be done when there is no work going on. This process requires 2 people wearing personal protective equipment. Also pay attention here to the supplementary maintenance instructions! 05003-52-02 DDE 5500 // DDE 8500...
  • Page 38 10. Remove remaining filter cartridges as described. 11. Clean the rim around the opening for inserting the filter cartridge. Avoid raising dust. 12. Insert the fixing nuts for the filter cartridge and tighten them. The filter cartridges have been replaced. DDE 5500 // DDE 8500 05003-52-02...

  • Page 39: Cleaning The Product

    2. Empty the collection drawer and dispose of the collected material according to local regulations. 3. clean the product inside and out with a damp disposable cloth. With an industrial vacuum cleaner. Do not spray down with a water jet! 05003-52-02 DDE 5500 // DDE 8500...

  • Page 40: Remedying Faults

    Cleaning point set up too high. point. Motor protection trips. Motor was switched on/off too Please consult the "Activation often operations for motors" table. within a short period of time DDE 5500 // DDE 8500 05003-52-02...
  • Page 41 - Check the position of the motor in relation to the bearing and the screw connections. - Have the fan checked by ESTA customer service Noises from the motor. - Check hub position - Check motor for bearing damage;...

  • Page 42: Disposal

    3. Pack and dispose of the product and the removed parts in accordance with local regulations. Due to contamination of the product with toxic dusts, ESTA cannot take back the product or even individual parts of it. DDE 5500 // DDE 8500...

  • Page 43: Optional Equipment

    9.1 Retrofit Kit H filter Optionally, a Dust Class H post-filter positioned downstream of the main filters can be used. When so doing, observe the supplementary instructions on this optional equipment. 05003-52-02 DDE 5500 // DDE 8500...

  • Page 44: Ec-/Eu-Declaration Of Conformity

    10 EC-/EU-Declaration of Conformity Name of manufacturer: ESTA Apparatebau GmbH & Co. KG Address of manufacturer: Gotenstraße 2 - 6 89250 Senden Responsible for documentation: ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden We hereby declare that the design of the machine...

  • Page 45: Notes

    Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 Email: info@esta.com www.esta.com...
  • Page 46 ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 Email: info@esta.com www.esta.com...
  • Page 47 ESTA MAINTENANCE SERVICE OFFERS YOU THESE BENEFITS! » Check of your extraction system by an exper- » Compliance with statutory provisions ienced and well trained team of ESTA service » Detailed maintenance documentation as technicians verification of compliance with statutory reg- »...
  • Page 48 ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / GERMANY Telephone +49 (0) 7307 804-0 Fax +49 (0) 7307 804-500 E-Mail info@esta.com...

This manual is also suitable for:

Dde 850005.00305.004

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