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Summary of Contents for Eclipse ecoflex Eco-100 PRO
- Page 1 ECO-100 PRO VAPOR BLASTING SYSTEM Operation, Maintenance Guide and Replacement Parts Page 1 of 23...
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Page 2: Table Of Contents
CONTENTS WARNINGS ........................................3 OPERATION ........................................5 SETTING UP THE ECO-100 ................................6 Re-tighten Handway Assembly ..............................6 Purge Air Supply Hose ................................... 6 BEFORE YOU BLAST ..................................8 Pre-Blast Check ....................................8 Connecting Hoses .................................... 8 BLASTING ........................................ 9 Adding Abrasive .................................... -
Page 3: Warnings
WARNINGS _____________________________________________________________________________________ The operation of this equipment will generate dust. This dust can be potentially harmful or contain • toxic substances from abrasive used, coating being removed, or surface (object) being cleaned and/or blasted. Use equipment only in well ventilated areas. Wear all required Personal Protective Equipment (P.P.E.) when operating the equipment. - Page 4 • Keep a working fire extinguisher in the work area at all times. Personal Protective Equipment • Wear all appropriate personal protective equipment when operating equipment and/or when in the work area. Personal protective equipment (P.P.E.) can help prevent serious injury, including eye injury, hearing loss, inhalation of toxins, fumes and dust.
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Page 5: Operation
OPERATION WARNING: This section of the manual is designed to give you a general understanding of how the Abrasive Blaster functions. All sections of this manual must be read and understood before operating the equipment Blast Pressure Gauge Blast Pressure Regulator Air Supply Hose Connector... -
Page 6: Setting Up The Eco-100
SETTING UP THE ECO-100 WARNING: The procedures provided in the Operating Procedures section of the manual are designed to provide basic information on how to safely operate the features of the ECO-Flex® ECO-100 Abrasive Blasters. Only personnel thoroughly trained in abrasive blasting should operate the Abrasive Blaster. DANGER: Never perform any maintenance or attempt to open the Abrasive Blaster in any way while it is pressurized. - Page 7 2. Connect air hose and blast hose. Always make sure to use safety cables and safety clips when making these connections 3. Connect the red, black, and semi-clear blue poly lines at the coupler-side of the blast hose to the connections (unions) next to the abrasive flow valve. Make these connection color-to- color.
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Page 8: Before You Blast
BEFORE YOU BLAST Pre-Blast Check Before each use of the Abrasive Blaster, it must be checked to ensure it is in a safe condition to be used. Closely examine all components of the Abrasive Blaster for signs of excessive wear, worn out seals and hoses, or damaged components. -
Page 9: Blasting
BLASTING Abrasive Metering Knob WARNING: The Blast Hose may kick back when Remote Control Handle is activated. Be prepared and brace yourself for kick back. Blast Hoses will normally kick back erratically for a short time when the Abrasive Blaster is started. DANGER: Never stand near an Abrasive Blaster when it is in operation. -
Page 10: Pressurizing The Abrasive Blaster
pouring it into the top of the Abrasive Blaster where it can flow around the Pop-up and into the pressure vessel. Do not overfill the Abrasive Blaster. Do not allow foreign materials to enter the Abrasive Blaster. It is recommended that a screen (provided) be used to prevent foreign objects from entering the Abrasive Blaster. -
Page 11: Vapor Blasting & Washdown Procedures
VAPOR BLASTING & WASHDOWN PROCEDURES The ECO-100 is fitted with a garden hose connection and requires a standard garden hose with house pressure water (60-80 PSI) to carry the water to the tip of the Vapor-Flex nozzle. If running water is not accessible or a rust inhibitor needs to be added to the water (for steel surface preparation), then use the ECO-100 Water Pump. -
Page 12: Water Pump On/Off Control
Water Pump On/Off Control This controls the pneumatic water pump. The pump is turned on when the control is in the vertical position and is turned off when the control is in the horizontal position. Water Supply Connection & Pump Pressure Relief Function Water Supply Connection: This connection is used for a standard garden hose connection (with house pressure running water at 60-80 psi). -
Page 13: Siphoning From A Water Bucket
Siphoning from a water bucket Place siphon tube in a water bucket that is filled with clean, potable water (add rust inhibitors to water at factory described dilution ratio, if required). Siphoning from holding tank, where a garden hose connection is required Unthread barbed end of siphon pick-up tube. -
Page 14: Refilling The Eco-100
REFILLING THE ECO-100 After deactivating pneumatic control handle (Deadman), keep nozzle firmly in hands and • pointed away from any person until abrasive flow has completely stopped. When the operator releases the Deadman, the ECO-100 will automatically depressurize. This • will deactivate the blaster and depressurize the blast pot. -
Page 15: Handway Clean Out Procedure
HANDWAY CLEAN OUT PROCEDURE Handway Assembly The ECO-100 system is also equipped with a handway clean out port on the side of the vessel. Never remove this handway if system is connected to compressed air or if the Deadman is activated. Use an adjustable or pipe wrench to disassemble the handway assembly. -
Page 16: Shutting Down The Eco-100
SHUTTING DOWN Properly shutting down the system after blasting or cleaning process is complete ensures quick and easy setup for the ECO-100’s next use. Follow these steps after all blasting and wash down is complete: Fully close abrasive metering knob (turn the knob clockwise to close off media flow). 2. -
Page 17: Compressor Requirements
COMPRESSOR REQUIREMENTS Page 17 of 23... -
Page 18: Replacement Parts
REPLACEMENT PARTS Water Pump Replacement Parts Siphon pick-up tube, assembly Pressurized water outlet line, assembly Part# Description 20740-050A Check Valve kit (includes x4) 20730-000A Diaphragm kit (includes pistons) 0151-0000 Brass 1/4" air-in barb fitting 20793-100A Hardware kit (includes clips and muffler) 2038-1070 Water in/out hose barbs Page 18 of 23... -
Page 19: Pressure Vessel Parts List
Pressure Vessel Parts List 101-2420 POP-UP VALVE, 1/2” MALE 101-2450 POP-UP VALVE SEAT, 1-3/8” ID x 2-1/8” OD 524-292 GASKET, HANDWAY, 4” x 6” 888-7000-00011PB HANDWAY CRAB ASSY 4” x 6” 102-3260 WHEEL, 6” 102-4040 AXLE, 10” DIA VESSELS 103-8040 WASHER, 3/4”... -
Page 20: Troubleshooting
TROUBLESHOOTING Symptom Water in holding tank bubbles and pump does not shut off when attempting to siphon water. Cause: Siphon tube connected to the garden hose connection. Solution: Move siphon tube to the lower siphon tube connection. Symptom Media does not flow. Cause: Abrasive cut-off switch in the off position Solution... -
Page 21: Technical Specifications
TECHNICAL SPECIFICATIONS ECO-100 Vessel Volume 1 Cubic Foot Maximum Air Inlet Working Pressure 120 PSI Operating Temperatures 35˚ - 110˚ F Recommended Compressor Size 60-210 CFM Abrasive Capacity 55 lbs. (Garnet), 50 lbs. (all other media) Blast Connection 2 Lug, blast coupler Air Connection 2 Lug, Chicago fitting Water Inlet Connection... -
Page 22: Warranty
WARRANTY Eclipse Surface Technologies (E.S.T), hereinafter known as “Seller” warrants the products/equipment sold hereunder against defects in material and workmanship under normal use and service excluding abrasion, erosion and corrosion for a period of twelve (12) months from date of shipment to Buyer. Buyer shall promptly report all asserted defects in the equipment, products or parts to Seller and shall afford Seller a reasonable opportunity to inspect all asserted defects. -
Page 23: Notes
NOTES Page 23 of 23...
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