Related Manuals for Victory EMHD Series
Summary of Contents for Victory EMHD Series
- Page 1 Operator's Manual EMHD SERIES Heavy Duty Embankment Flail Mower 64” 70” 78” 86” VERSION 2.0 - EN US 2022...
- Page 2 No part of this documentation may be reproduced in any form without the written permission of Victory Tractor Implements. History of changes: Operator’s Manual Date: Chapters: Description: Version: V1.0 First edition. V2.0 June 2022 Editorial update. Layout update. Operator’s Manual Victory EMHD Series - Page 2 of 57 - Version 2.0...
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Page 3: Table Of Contents
Prepare For Emergencies ................... 16 Safety and Health measures when using Hydraulic fluid ........... 16 Driveline Safety ........................17 4.9.1 Driveline Safety Checklist ................... 17 4.10 Not Allowed Use ......................... 19 Operator’s Manual Victory EMHD Series - Page 3 of 57 - Version 2.0... - Page 4 PTO Shaft Maintenance ...................... 43 Gearbox ..........................43 Cleaning ..........................43 General Troubleshooting ....................44 Packed Transport and Storage .................... 45 8.10 Decommissioning and Environment ................... 45 Operator’s Manual Victory EMHD Series - Page 4 of 57 - Version 2.0...
- Page 5 SPARE PARTS AND WEARING PARTS ..................46 Wearing Parts ........................46 EXPLODED VIEW DRAWINGS....................47 10.1 Torque Specifications ......................53 SPECIFICATIONS and FEATURES ..................... 54 11.1 Specifications........................54 11.2 Features ..........................54 Operator’s Manual Victory EMHD Series - Page 5 of 57 - Version 2.0...
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Page 6: Preface
PREFACE Identification ◼ The Victory EMHD is Heavy duty flail mower, designed to cover large areas and volume. ◼ It is a robust, compact PTO-driven Embankment flail mower with an impressive capacity, replaceable counter blades, and a hinged rear gate. -
Page 7: Victory Tractor Implements Warranty
This Warranty does not apply to any part or product that, in Victory’s judgment shall have been misused or damaged by an accident or lack of regular maintenance or care or which has been repaired or altered in a way that adversely affects its performance or reliability, or which has been used for a purpose for which the product is not designed. -
Page 8: Warranty Provisions
Warranty Provisions Victory Tractor Implements guarantees the proper functioning of the provided equipment. However, Victory is not responsible for unsafe situations, accidents, or damage, which are the result of: ◼ ignoring warnings and regulations as stated on the machine or in this Operator's manual;... -
Page 9: Introduction
You must read this manual before assembling and operating the device. About This Manual This Operator’s manual belongs to the owner of the Victory EMHD Flail mower. Read this Operator’s Manual before operating the EMHD Embankment flail mower •... -
Page 10: List Of Abbreviations
(562) 534-8182. Victory has trained technicians, spare parts and equipment needed to service the device. The parts on your machine are specially designed; replace these parts always with genuine Victory parts. Please reference your order number or serial number when calling. -
Page 11: Intended Users
◼ Always adhere to the recommendations and warnings in this manual. They are the recommendations of Victory Tractor Implements and several essential components manufacturers. If you ignore these recommendations, there will be no warranty. ◼ Any warranty claim will be rejected if you exceed the prescribed maintenance intervals for the essential machine components claim. -
Page 12: Safety
Do not remove the brought warning decals, stickers or markings. ◼ Always clean the machine properly and keep the workplace free of dirt and obstacles. ◼ Always ensure sufficient ambient lighting. Operator’s Manual Victory EMHD Series - Page 12 of 57 - Version 2.0... -
Page 13: Personal Protective Equipment
Always use tools that are in a good state of repair. Ensure that you know how to use the tools before carrying out any work. ◼ ONLY use replacement parts from the same brand as the relevant part. Operator’s Manual Victory EMHD Series - Page 13 of 57 - Version 2.0... -
Page 14: Additional Safety Rules For Embankment Flail Mowers
Visually inspect the embankment flail mower; check all fasteners and securing parts. ◼ Ensure the PTO shaft does not come apart or bottom out during the normal lifting range. Operator’s Manual Victory EMHD Series - Page 14 of 57 - Version 2.0... -
Page 15: More Safety Tips For Safe Operation
◼ The maximum transport speed for any Victory implement is twenty mph on paved surfaces and ten mph maximum on an unpaved surface. Do not exceed. Never travel at a speed that does not allow adequate control of steering and stopping. Rough terrain requires a slower speed. -
Page 16: Keep Riders Off Machinery
◼ If an accident occurs, see a doctor immediately. Always treat any fluid injected into the skin within a few hours. Operator’s Manual Victory EMHD Series - Page 16 of 57 - Version 2.0... -
Page 17: Driveline Safety
Provide a proper clearance zone for the driveline operation to avoid damaging the shielding components. Some common areas of interference are: ◼ Three-point linkage. ◼ Extended or eye loop hitch pins. ◼ Hydraulic hoses. Operator’s Manual Victory EMHD Series - Page 17 of 57 - Version 2.0... - Page 18 Like most other components, drivelines must be appropriately used, including proper tractor master shields and implement input connection shields. Please contact us if you have any questions about your driveline applications. Operator’s Manual Victory EMHD Series - Page 18 of 57 - Version 2.0...
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Page 19: Not Allowed Use
◼ Keep all safety decals clean and legible. ◼ Replace all damaged or missing decals or labels. To order new ones, call Victory Tractor Implements. ◼ Some new equipment installed during repair requires safety labels to be affixed to the replaced component as specified. - Page 20 • Do not stand behind the tractor or implement. WARNING Decal • Do not stand on moving implements. WARNING Decal • Danger of cutting off body parts. WARNING Decal • Hazard of rotating components. Operator’s Manual Victory EMHD Series - Page 20 of 57 - Version 2.0...
- Page 21 • Finger Pinch Hazard; turning components WARNING Decal • High Pressure Fluid Hazard • Wear proper hand and eye protection. • Relieve pressure on system before repairing or adjusting. Operator’s Manual Victory EMHD Series - Page 21 of 57 - Version 2.0...
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Page 22: Safety For Starting And Stopping
Concerning this flail mower, calamities arise when unauthorized persons use the machine. Never lend the flail mower without the Operator's manual. Ensure that people always read and understand the manual content before use. Operator’s Manual Victory EMHD Series - Page 22 of 57 - Version 2.0... -
Page 23: Operation Instructions
• ALWAYS CHECK the cutting area is free from wood, iron wire, cable, rope, or chain objects before working. These objects can become entangled in the operating parts of the mower. Never assume an area is clear! Operator’s Manual Victory EMHD Series - Page 23 of 57 - Version 2.0... -
Page 24: Rules For Safe Operation
ROPS weight certification. Weigh the tractor and equipment. Never guess or estimate! ◼ Never leave equipment unattended with the tractor running. Operator’s Manual Victory EMHD Series - Page 24 of 57 - Version 2.0... -
Page 25: Prepare For Operation
540 rpm. Lower rpm can damage the flail mower if material jams and stops rotation. You must set up your flail mower before installation. Please follow the steps on the following pages for a smooth 30-minute setup/assembly. Operator’s Manual Victory EMHD Series - Page 25 of 57 - Version 2.0... -
Page 26: Human
Refer to your tractor manual for PTO instructions and Hydraulic system instructions. Read and understand how to quickly stop the tractor and mower movement in an emergency. Operator’s Manual Victory EMHD Series - Page 26 of 57 - Version 2.0... -
Page 27: Preparing For Commissioning, Assembling
Check the oil level in the gearbox using a dipstick. Top up if necessary. Use Oil SAE-80/95; (Total 1½ Quarts). ◼ Fit and tighten the breather nipple. Operator’s Manual Victory EMHD Series - Page 27 of 57 - Version 2.0... - Page 28 (5) to the desired height (two hole options). ◼ Fit and hand-tighten bolt and nut (4). ◼ Tighten both nuts (3 & 4). ◼ Repeat this action on the other mower side. Operator’s Manual Victory EMHD Series - Page 28 of 57 - Version 2.0...
- Page 29 (3) up or down until the correct drive belt tension is reached. ◼ Tighten the mounting bolts (1). ◼ Secure both nuts (2). ◼ Mount the drive belt covers. Operator’s Manual Victory EMHD Series - Page 29 of 57 - Version 2.0...
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Page 30: Pto Shaft
Your PTO shaft comes with a chain on the shield. Secure the chain to the tractor and the implement. This will prevent the protection from spinning during operation. Operator’s Manual Victory EMHD Series - Page 30 of 57 - Version 2.0... -
Page 31: Checking The Pto Shaft's Extended Length
PTO shaft’s overall length does not exceed the full recorded size in step 2. If needed, set the tractor’s 3-Point lift height to keep the PTO shaft from exceeding the maximum allowable length. Operator’s Manual Victory EMHD Series - Page 31 of 57 - Version 2.0... -
Page 32: Checking The Pto Shaft's Interference
Move the drawbar ahead, aside, or remove it if required. Set the tractor’s 3-Point hitch lift height to keep the PTO shaft from exceeding the maximum allowable length and 15° up or down. Operator’s Manual Victory EMHD Series - Page 32 of 57 - Version 2.0... -
Page 33: Emhd Assembly Instructions
EMHD Assembly Instructions STEP 1: Unpack the crate and check that all parts are secure. Please contact us immediately if any part is missing or damaged at Victory Tractor Implements. Scope of delivery: ◼ ◼ Mower body with flail shaft and side gearbox. - Page 34 Install the PTO protection cone to the gearbox with four bolts. Step 9: ◼ Ensure the drive belt tension is correct. Step 10: ◼ Ensure the gearbox is filled with oil. Operator’s Manual Victory EMHD Series - Page 34 of 57 - Version 2.0...
- Page 35 When the tractor is idling, switch on the power take-off at 540 rpm. Slowly raise the tractor's revolutions until the power take-off runs at 540 rpm. ◼ Check that everything works smoothly, correctly, and safely. Correct if necessary. Operator’s Manual Victory EMHD Series - Page 35 of 57 - Version 2.0...
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Page 36: Operating Preparation
STEP 2: ◼ With the Flail mower positioned on level ground, adjust the tractor lift arms so that the rotor bar remains parallel to the ground when lifted. Operator’s Manual Victory EMHD Series - Page 36 of 57 - Version 2.0... -
Page 37: Hydraulic System
Hydraulic system instructions. You should know to stop the tractor and mower movements quickly in an emergency. OTHER ACTIVITIES Order Parts Contact Victory Tractor Implements to order spare parts. When ordering spare parts, you must always have the following information: ◼ Machine name and Type. - Page 38 • Always replace stickers that come loose, also markings or numbers that are damaged or removed from the equipment. • If stickers or markings have become illegible, this always leads to the disapproval of the machine. Operator’s Manual Victory EMHD Series - Page 38 of 57 - Version 2.0...
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Page 39: Maintenance, Adjustment, And Repair
This manual describes periodic maintenance that the owner can do. However, any care that requires special tools or technical experience should be left to Victory authorized service technicians. Check the mower tines frequently. They must be sharp, free of nicks and cracks, and securely fastened. -
Page 40: Preventive Maintenance
◼ To avoid skipping certain parts, a good practice is to follow the direction of the oil. Starting at the reservoir. Operator’s Manual Victory EMHD Series - Page 40 of 57 - Version 2.0... -
Page 41: Service
Check all nuts and bolts in connection parts; replace if required. ◼ Pump grease into each grease nipple three to five times. ◼ Clean the implement; take away all debris and residue. Operator’s Manual Victory EMHD Series - Page 41 of 57 - Version 2.0... -
Page 42: Annual Maintenance
Lubricate PTO Shaft: Lubricate Caster Wheels: Lubricate Blade Spindle: Lubricate swing arms (4 nipples): Lubricate rotor shaft: Lubricate Rear roller bearings: Clean Machine: Clean PTO Shaft Cover guard: Operator’s Manual Victory EMHD Series - Page 42 of 57 - Version 2.0... -
Page 43: Pto Shaft Maintenance
Do not aim a high-pressure water beam directly at wiring, breathers, or hydraulic components' sealings of drive components. ◼ Always protect venting spots from the inlet of large amounts of water. Operator’s Manual Victory EMHD Series - Page 43 of 57 - Version 2.0... -
Page 44: General Troubleshooting
This section can help the operator when a problem arises. It gives basic guidelines if something on the heavy duty flail mower is not working correctly. If the procedures in this section do not solve the problem, the owner should contact the Victory Service department for assistance. ◼... -
Page 45: Packed Transport And Storage
8.10 Decommissioning and Environment Dispose of the packaging material following local regulations. 8.10.1 Decommissioning Requirements ◼ The machine is clean. ◼ Ensure all liquid systems are empty. Operator’s Manual Victory EMHD Series - Page 45 of 57 - Version 2.0... -
Page 46: Environment
Wear parts are permanently excluded from the warranty. Wearing parts for the embankment flail mower: ◼ Drive belts set BX17x1270 ◼ Flails. Operator’s Manual Victory EMHD Series - Page 46 of 57 - Version 2.0... -
Page 47: Exploded View Drawings
10 EXPLODED VIEW DRAWINGS VICTORY EMHD Exploded View; Main Frame Operator’s Manual Victory EMHD Series - Page 47 of 57 - Version 2.0... - Page 48 Fixed Pin RN30A1.5 Round Nut M30x1.5 BCRI200-026 Connecting Plate BCRI200-015 Skid (right) BCRI200-037 Support Plate BCRI200-104 Over turning Cylinder SP5A50 Split Pin 5x50 PW30 Plain Washer 30 Operator’s Manual Victory EMHD Series - Page 48 of 57 - Version 2.0...
- Page 49 Bolt M16x90 BCRI200-022 Rotor EF175-133 Defence OS40A85A12 Oil Seal 10x85x12 BCRI200-024 Rotor Bearing Block (Right) BCRI200-122 Small Pully PW40A80 Power Lock 40x80 HB12A35 Bolt M12x35 Drive Belt BX17x1270 Operator’s Manual Victory EMHD Series - Page 49 of 57 - Version 2.0...
- Page 50 VICTORY EMHD Exploded View; Linkage Parts Operator’s Manual Victory EMHD Series - Page 50 of 57 - Version 2.0...
- Page 51 Plain Washer 24 NN24 Nut M24, Nylon lock BCRI200-110 Safety Pin I R Pin 4 BCRI200-029 Linkage B30A34A40 Bearing 30x34x40 BCRI200-034 Support EF175-122 L Pin BCRI200-124 Rubber Plug Operator’s Manual Victory EMHD Series - Page 51 of 57 - Version 2.0...
- Page 52 VICTORY EMHD Exploded View; Hydraulic System Rear Roller Parts Pos.: Part number: Description: Qty: BCRT200-104 Overturning Cylinder BW16 Bonded Washer BCR200-121-A Hydraulic Lock-A BCRI200-108 Hollow Bolt BCRI200-106 Connector II BCR200-121-A Hydraulic Lock-B BCR200-105 Connector I BCRI200-116 Oil Pipe Control Valve...
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Page 53: Torque Specifications
Tighten all bolts to the torques specified unless otherwise noted. Check the tightness of bolts periodically, using this bolt torque chart as a guide. Replace fasteners with the same length and grade of bolt. Operator’s Manual Victory EMHD Series - Page 53 of 57 - Version 2.0... -
Page 54: Specifications And Features
Vertical rotation from −55 up to +90. ◼ ◼ Spiral Rotor Shaft. ◼ Replaceable flails. ◼ PTO shaft included. ◼ CE Tested; following the 2006/42/EC Machine directive. Operator’s Manual Victory EMHD Series - Page 54 of 57 - Version 2.0... - Page 55 Standard dimensions for the four EMHD machine types: EMHD Operator’s Manual Victory EMHD Series - Page 55 of 57 - Version 2.0...
- Page 56 Operator’s Manual Victory EMHD Series - Page 56 of 57 - Version 2.0...
- Page 57 Operator’s Manual Victory EMHD Series - Page 57 of 57 - Version 2.0...
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