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12" Cross Auger for JD630FD (ASM Part# 405850) &
JD635FD (ASM Part# 405851) & JD640FD (# 405852)
OPERATOR'S HANDBOOK AND PARTS MANUAL
Ag Shield Manufacturing
Box 9, Benito, Manitoba R0L 0C0
Phone: 800-561-0132 or 204-539-2000
Fax: 204-539-2130
Email address: sales@agshield.com
Web site:
www.agshield.com
Printed in Canada
JD 645FD (405853) Headers
- 05/26/15
REV 2
-Part No 405911
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Related Manuals for AG SHIELD JD630FD
Summary of Contents for AG SHIELD JD630FD
- Page 1 12” Cross Auger for JD630FD (ASM Part# 405850) & JD635FD (ASM Part# 405851) & JD640FD (# 405852) JD 645FD (405853) Headers OPERATOR’S HANDBOOK AND PARTS MANUAL Ag Shield Manufacturing Box 9, Benito, Manitoba R0L 0C0 Phone: 800-561-0132 or 204-539-2000 Fax: 204-539-2130 Email address: sales@agshield.com...
- Page 2 PAGE 2...
- Page 3 Warranty Registration Form - Warranty registration must be filled out by the dealer at the time of delivery, and emailed, faxed, or mailed to Ag Shield within 10 days of customer invoice to validate warranty. Machine type- Model - Delivery Date e.g.
- Page 4 PAGE 4...
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Page 5: Table Of Contents
OPERATIONS ......................... 26 FIELD SETTING THE CROSS AUGER ..................26 PARTS ............................ 27 405850 JD630FD & 405851 JD635FD AUGER PARTS OVERVIEW ........27 405852-405853 JD640FD 645FD-AUGER PARTS OVERVIEW ..........28 FD SERIES RIGHT END DIRECT DRIVE .................. 29 LEFT END MOUNT- ALL MODELS ................... 30 CENTER MOUNT FOR MODEL 635-630FD ................ - Page 6 PAGE 6...
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Page 7: Introduction And Sign-Off Form
Ag Shield follows the general safety standards specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration OSHA). Anyone who will be operating and/or maintaining the Ag Shield Yield Shield must read and clearly understand ALL Safety, Operating, and Maintenance information presented in this manual. -
Page 8: Safety
This Safety Alert symbol means: The Safety Alert symbol identifies important ATTENTION! BECOME ALERT! safety messages on the Ag Shield Yield Shield YOUR SAFETY IS INVOLVED! and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. -
Page 9: Safety Overview
2.2 GENERAL SAFETY YOU are responsible for the SAFE operation and 1. Read and understand the maintenance of your Ag Shield cross auger. YOU must Operator's Manual and all ensure that you and anyone else who is going to safety signs before... -
Page 10: Maintenance Safety
MAINTENANCE SAFETY 7. Before applying pressure to hydraulic system make sure that all connections are tight and that all hoses and fittings are in good condition. 1. Review the Operators Manual and all safety items before working with, maintaining or operating the SHEAR SAFETY Yield Shield. -
Page 11: Refueling Safety
5. Ensure that the trailer is hitched positively to the 4. Keep hands, feet, hair and clothing away from all towing vehicle. Always use a safety chain between moving and/or rotating parts. the trailer and the tractor. 5. Keep all shields and guards in place when operating. -
Page 12: Safety Decals
2.12 SAFETY DECALS Become familiar with these decals and the hazards they are marking. part #113522... -
Page 13: Setup From Shipping Mode
3. Setup from Shipping Mode 1. Take the template and go to the RH side of header and drill holes 2. Using the same template, go to the LH side of header and drill holes. 3. Mount the motor to the RH end mount as shown. (DO NOT FINAL TIGHTEN) 4. - Page 14 See Section 6 PARTS for more detailed parts breakdown. FIGURE 1 JD635FD INSTALLED...
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Page 15: Installation
4. INSTALLATION 1) Place the template (408407) tight against the back board of the header and tight against the inside wall. 2) Mark the holes using a marker and drill all 4 holes using a 1/2" drill bit. 3) Using the same template repeat the steps for the RH end of the header... - Page 16 4) Mount the motor (117170) to the RH end mount 408370 as shown. There is a detailed parts in section 6.3 5) Final tighten only the 1/4" x 4" bolt from the direct drive to the motor shaft. 6) Mount the RH end mount (408370) onto the header as shown. DO NOT FINAL TIGHTEN.
- Page 17 ) Mount the LH end mount (408368) using the ½ x 1” bolts to the header.Do not final tighten 8) Remove the Torx bolts from the center of the header.(JD630FD-635FD)
- Page 18 9) Install the center bearing hanger brackets (408399) using the torx bolts that were removed in the previous step.(JD 630FD-635FD) 10) Install the center mount (408384) inbetween the two bearing hanger brackets. Using the 3/8 x 1-1/2 “ bolts.(JD630FD-635FD)
- Page 19 12) Install the center bearing hanger (408406) using the ½ x 1-1/2 bolts.But do not final tighten(JD630FD- 635FD) 13) Put the pillow block bearing (114471) and sprocket(100702) onto both augers. align sprocket with key way and tighten the sprocket to the shaft making sure that the sprocket is flush with the face of the shaft.
- Page 20 14) Hang the RH auger (408363) using the 5/8 x 2-1/4” carriage bolts in the center but leave lose 15) Hang the LH auger (408360) using the 5/8 x 2-1/4 “ bolts on the center mount and leave lose.
- Page 21 16) Mount the RH end of the the RH auger onto the direct drive (407105) using the 3/8 x 1-1/4 bolts and 3/8 lock washers. Tighten snug but do not final tighten. 17) Go the the LH end and slide the auger shaft through the end mount hole, Mount the flange bearing (114483) onto the shaft and bolt it to the end mount.
- Page 22 18) Tighten the center of both augers but do not final tighten, Put on the chain coupler(114469) to join the augers 19) Before final tighten make sure there is 1/4 " of clearance from the flighting to the back board of the header.
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Page 23: Hydraulic Motor Set Up
HYDRAULIC MOTOR SET UP Remove the return line from the RH canvas motor. Mount hyd line B to the return port on the canvas motor and then mount the same line on the intake port on the motor. Mount Line A into the return line from the canvas motor. Mount Line A into the return port on the auger motor. -
Page 24: Jd 640 Fd Center Mount Installation
JD 640 FD CENTER MOUNT INSTALLATION JD640FD has a center reel mount in the middle of the header. The reel mount arm is held in place with a 1” pin. The red piece shown in the picture above will be green. As well as the grey piece as well. 1) Undo the bolt that is holding the pin in place for the center reel mount 2) Begin to pound out the pin until the “red part 408476”... -
Page 25: Stripper Bar Installation
STRIPPER BAR INSTALLATION 1) All Ag Shield augers now come with a stripper bar to help prevent crop from wrapping on the auger, as well as to provide a cleaner transfer of crop to the center of the header. 2) Put the stripper bar on last after the auger has been installed and tested. This will ensure the height of the auger does not change after the stripper bar height has been set. -
Page 26: Operations
5. OPERATIONS DANGER Stay clear of auger whenever it is running FIELD SETTING THE CROSS AUGER Observe the auger from the combine cab or swather operating platform. Focus your eye on one auger flighting and compare to a particular canvas slat. The auger can be adjusted to run at the same rate in feet per minute. -
Page 27: Parts
6. PARTS 405850 JD630FD & 405851 JD635FD AUGER PARTS OVERVIEW JD 635FD OVERVIEW DETAIL A DETAIL C DETAIL B ITEM PART NUMBER ITEM PART NUMBER 408360 JD635FD auger wldt LH dir drv 117170 motor with flow control 5.9 408363 JD635FD auger wldt RH dirdrv danfoss 114483 Bearing 1.25 in FL207 2 bolt... -
Page 28: 405852-405853 Jd640Fd 645Fd-Auger Parts Overview
405852-405853 JD640FD 645FD-AUGER PARTS OVERVIEW 640FD OVERVIEW DETAIL A DETAIL C ITEM PART NUMBER 408370 JD 635FD Auger RH Mnt Wldt 408368 JD 635FD Auger Mnt Wldt 408470 JD640FD auger wldt RH dirdrv 408473 JD640FD auger wldt LH dir drv 117170 motor with flow control 5.9 danfoss 407271 shim hyd motor mt AGCO... -
Page 29: Fd Series Right End Direct Drive
FD SERIES RIGHT END DIRECT DRIVE 405851 JD 635-40-45 FD RH END PARTS ITEM PART NUMBER ITEM PART NUMBER JD 635FD Header 101145 washer lock 3/8" 408363 JD635FD auger wldt RH dirdrv 100603 bolt 3 8NCx1 1 4 gr5 hex pltd 407105 direct drive motor adapter wldt 101144 washer lock 1/4 407271 shim hyd motor mt AGCO... -
Page 30: Left End Mount- All Models
LEFT END MOUNT- ALL MODELS JD 630 -35-40-45 FD LEFT END ITEM PART NUMBER 408360 JD635FD auger wldt LH dir drv 114483 Bearing 1.25 in FL207 2 bolt flat flg 408368 JD 635FD Auger Mnt Wldt 101106 washer flat 1/2" 102125 1/2"... -
Page 31: Center Mount For Model 635-630Fd
CENTER MOUNT FOR MODEL 635-630FD 405851 JD 630-35 FD CENTER MOUNTING ITEM PART NUMBER ITEM PART NUMBER 408360 JD635FD auger wldt LH dir drv 101107 flat washer 5/8" 408363 JD635FD auger wldt RH dirdrv 408406 JD 635 FD CENTER BRNG 114471 Pillow Block Bearing Assy WLDT P207-SA207... -
Page 32: Center Mount For Model 640Fd-645Fd
CENTER MOUNT FOR MODEL 640FD-645FD... -
Page 33: Warranty
5. This warranty is void on any unit which is subject to misuse, negligence or accident, or which has had the serial number tampered or removed. 6. A “Warranty Claim Form” (sample at end of handbook) must be submitted to Ag Shield with returned parts in order for parts to be considered for warranty examination. - Page 35 Date Parts Rec’d Rec’d By I certify that the information is accurate and PARTS That the parts were replaced on the machine LABOUR Items To Suppliers TOTAL SHADED AREAS AG SHIELD USE ONLY – PLEASE ADD DETAILS FOR ITEM NUMBER ON BACK...
- Page 36 ITEM ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ITEM___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________...
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