AG SHIELD 405824 Operator’s Handbook And Parts Manual

12” cross augers for case 1042 header- macdon 962- 30ft direct drive

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AG SHIELD
12" Cross Augers for Case 1042
Header- MacDon 962-
30ft (ASM part # 405824) Direct drive
36ft (
405826) Direct drive
ASM part #
OPERATOR'S HANDBOOK AND PARTS MANUAL
Ag Shield Manufacturing
Box 9, Benito, Manitoba R0L 0C0
Phone 800-561-0132 or 204-539-2000
Fax 204-539-2130
Email address: sales@agshield.com
Web site at www.agshield.com
Printed in Canada
June 17, 2013
Revision 1
-Part No 405910

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Summary of Contents for AG SHIELD 405824

  • Page 1 AG SHIELD 12” Cross Augers for Case 1042 Header- MacDon 962- 30ft (ASM part # 405824) Direct drive 36ft ( 405826) Direct drive ASM part # OPERATOR’S HANDBOOK AND PARTS MANUAL Ag Shield Manufacturing Box 9, Benito, Manitoba R0L 0C0...
  • Page 3 Warranty Registration Form - Warranty registration must be filled out by the dealer at the time of delivery, and emailed, faxed, or mailed to Ag Shield within 10 days of customer invoice to validate warranty. Machine type- Model - Delivery Date e.g.
  • Page 5: Table Of Contents

    1. TABLE OF CONTENTS TABLE OF CONTENTS ....................... 5 INTRODUCTION AND SIGN-OFF FORM ................6 SAFETY ..........................7 3.1. SAFETY OVERVIEW ........................8 3.2. GENERAL SAFETY ........................8 3.3. MAINTENANCE SAFETY ......................9 3.4. HYDRAULIC SAFETY ......................... 9 3.5. STORAGE SAFETY........................9 3.6.
  • Page 6: Introduction And Sign-Off Form

    Ag Shield follows the general safety standards specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration OSHA). Anyone who will be operating and/or maintaining the Ag Shield Cross auger must read and clearly understand ALL Safety, Operating, and Maintenance information presented in this manual.
  • Page 7: Safety

    This Safety Alert symbol means: The Safety Alert symbol identifies important ATTENTION! BECOME ALERT! safety messages on the Ag Shield Cross auger YOUR SAFETY IS INVOLVED! and in the manual. When you see this symbol, be alert to the possibility of personal injury or death.
  • Page 8: Safety Overview

    3.1. SAFETY OVERVIEW 3.2. GENERAL SAFETY YOU are responsible for the SAFE operation and 1. Read understand maintenance of your Ag Shield Cross auger. YOU Operator's Manual must ensure that you and anyone else who is going to safety signs before operating,...
  • Page 9: Maintenance Safety

    can develop from hydraulic fluid piercing the skin 3.3. MAINTENANCE SAFETY surface. 7. Before applying pressure to hydraulic system 1. Review the Operators Manual and all safety items make sure that all connections are tight and that before working with, maintaining or operating the all hoses and fittings are in good condition.
  • Page 10: Refueling Safety

    7. Always use hazard warning flashers on the Cross 7. Clear the area of all bystanders, especially auger when transporting unless prohibited by law. children, before starting. 3.7. REFUELING SAFETY 8. Stay away from machine when folding deflectors. Keep others away. 1.
  • Page 11: Safety Decals

    3.11. SAFETY DECALS Become familiar with these decals and the hazards they are marking. part #113522 part #113524 part # 113552...
  • Page 12: Foot Bolt On Setup From Shipping Mode

    4. 36 foot bolt on setup from Shipping Mode Operator’s handbook for Ag Shield Cross auger to fit on to a 30 ft MacDon 962 header- section for 36 ft bolt on kit. Please note that the colors in the instructions refer to the manual colors, not the actual color the kit parts are painted Figure 1 Complete header- 36 ft case 1042, kit# 405826- bolt on mounts ..............13...
  • Page 13 FIGURE 1 COMPLETE HEADER- 36 FT CASE 1042, KIT# 405826- BOLT ON MOUNTS Most factory built headers were built with no focus on having a cross auger, pea auger or other attachment to assist in feeding the crop into the feeder house of the combine. The first units were weld on;...
  • Page 14 1. Locate the left hand mount, and clamp the left hand end mount onto the angle tin in the upper corner of the header, the Ag Shield is placed .25 inches to the inside of header to gusset line, and 3.375" from the top or rear edge of gusset, This should leave the center of the mount 6.5 inches from the around on the slots as...
  • Page 15 1. Locate the right hand mount, and clamp the right hand end mount to the header, the Ag Shield mount is placed .25 inches to the inside of header to gusset line, and 3.375" from the top edge of gusset, This should leave the center of the motor mount holes 6.5 inches from the around on the slots as necessary.
  • Page 16 Note the stop bolt is used to completely stop the auger from turning IF you have a reason. The normal position is to have the stop bolt stored on the motor side of the blue mounting bracket. To use the stop bolt - install the bolt into the path of the rotating...
  • Page 17 FIGURE 7 CENTER AUGER MOUNT (TOP VIEW) FIGURE 8 CENTER MOUNT - DRILL 4 HOLES IN THE REEL CYLINDER MOUNT PLATES HEADER The approximate hole locations are detailed below, the side plates should be 1.38 or 1 3/8” below and parallel to the lower side of cylinder mount. The rear edge of the mount is 3.48 (approximately 3 ½”) inches ahead.
  • Page 18 FIGURE 9 DRILL PATTERN FOR CENTER MOUNT Identify the left auger by the part numbers listed - and the number sticker on the center end of the auger. Note that the flighting will move material toward center when turning down on the forward edge of the auger.
  • Page 19: Weld On Center Mount (Some Models)

    4.1. WELD ON CENTER MOUNT (SOME MODELS) If your header does not have the center mount ears for the Ag Shield auger mount. A weld on piece is provided in your kit. Place the blue plate onto the header and weld to the existing ears.
  • Page 20 Figure 10 Install the joiner link into 1. Install hydraulic hoses as follows: 2. install the adapter and hoses on to the new Ag Shield motor as shown in parts page 26-- section Right Hand end MOUNT CASE 1042 36 foot.
  • Page 21 Route the pressure hose from port B on the Ag Shield motor to the return port on the Canvas motor Route the Return hose from port A on the Ag Shield motor to the hose that was taken off of the Canvas motor...
  • Page 22: Motor Installation

    4.2. MOTOR INSTALLATION Notch tin in side of header for motor to fit in.
  • Page 23: Stripper Bar Installation

    4.3. STRIPPER BAR INSTALLATION 1) All Ag Shield augers now come with a stripper bar to help prevent crop from wrapping on the auger, as well as to provide a cleaner transfer of crop to the center of the header.
  • Page 24: Operations

    5. OPERATIONS DANGER Stay clear of auger whenever it is running 5.1. FIELD SETTING THE CROSS AUGER Cross augers can only be adjusted for speed of rotation. In many conditions, the correct speed for many crops would be to have the flighting advancing the crop along the canvas 5% or slightly faster than the canvas speed.
  • Page 25: Parts For Macdon 962/ Case 1042 36 Ft Header

    6. Parts for MacDon 962/ Case 1042 36 ft header 6.1. OVERVIEW OF CASE 1042 36FT CROSS AUGER Overview CASE 1042 36FT Cross Auger Kit #405826 (see Cross Auger parts section 6 for further details) ITEM PART NUMBER ITEM PART NUMBER 405726 flap bolt on wldt 3in LH 408137 MacDon 972 mtr mt plate RH 405725 flap bolt on wldt 3in RH...
  • Page 26: Right Hand End Mount Case 1042 36 Foot

    6.2. RIGHT HAND END MOUNT CASE 1042 36 FOOT Right End Mount and Drive ITEM PART NUMBER ITEM PART NUMBER 102125 nut nylok 1/2" nc gr5 pltd 408111 hyd motor mt macdon dirdrv 101106 flat washer 1/2" 407105 direct drive motor adapter wldt 100602 bolt 3-8 X 1 gr5 pltd nc 101145 lock washer 3/8"...
  • Page 27: Center Mount Case 1042 36 Foot

    6.3. CENTER MOUNT CASE 1042 36 FOOT Center Mount ITEM PART NUMBER ITEM PART NUMBER 405726 flap bolt on wldt 3in LH 114471 Pillow Block Bearing Assy 405725 flap bolt on wldt 3in RH P207-SA207 102125 nut nylok 1/2" nc gr5 pltd 100660 bolt 7-16 X 1 gr5 pltd nc 101106 flat washer 1/2"...
  • Page 28: Left End Mount Case 1042 36 Foot

    6.4. LEFT END MOUNT CASE 1042 36 FOOT Left Hand End Mount ITEM PART NUMBER ITEM PART NUMBER 100602 bolt 3-8 X 1 gr5 pltd nc 407047 1042 case 963m 36ft Auger 101105 flat washer 3/8" Wldmt LH 102123 nut nylok 3/8" nc gr5 pltd 406389 MD973 36ft Bearing Support 114471 Pillow Block Bearing Assy Plate LH...
  • Page 29: Warranty

    7. WARRANTY 1. Ag Shield Manufacturing warrants each new Ag Shield cross auger over to be free from factory defects in material and workmanship under normal use and service, when set up and operated in accordance with factory instructions for one year from the date of delivery to the original purchaser.
  • Page 31 Date Parts Rec’d Rec’d By I certify that the information is accurate and PARTS That the parts were replaced on the machine LABOUR Items To Suppliers TOTAL SHADED AREAS AG SHIELD USE ONLY – PLEASE ADD DETAILS FOR ITEM NUMBER ON BACK...
  • Page 32 ITEM ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ITEM___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________...

This manual is also suitable for:

405826

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