UCHIDA AeroCut X Service Manual
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UCHIDA AeroCut X Service Manual

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SERVICE MANUAL
UCHIDA YOKO CO., LTD., TOKYO, JAPAN
V1.00

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Summary of Contents for UCHIDA AeroCut X

  • Page 1 SERVICE MANUAL UCHIDA YOKO CO., LTD., TOKYO, JAPAN V1.00...

  • Page 2: Table Of Contents

    AeroCut X / XPro SERVICE MANUAL Contents Installation ....................4 Installing options（AeroCut X）............. 4 General instruction ..................6 Touch screen operation ................12 SERVICE MENU .................. 12 MANUAL OPERATION Screen ............14 SPEED Screen ..................18 SLITTER Operation Screen ..............18 INPUT DATA CHECK Screen...............
  • Page 3 AeroCut X / XPro SERVICE MANUAL How to make layout ..................56 General template(mm) ................. 56 General template(inch) ................ 57 How to use barcode ................58 Electricity related ..................66 Equipment, Electric circuit, and parts ........... 66 Board Details ..................72 Input / Output LED Details ..............

  • Page 4: Installation

    AeroCut X / XPro SERVICE MANUAL 1 Installation 1.1 Installing options（AeroCut X） (a) Y-perforator ① Double tap on bottom left corner of SETTINGS screen. ② Activate PERFORATION OFF → ON ③ Reboot the machine before use.
  • Page 5 AeroCut X / XPro SERVICE MANUAL (b) Barcode reader ① Attach the Barcode Reading Kit to the machine. ② Fix the Barcode Reading Kit so that a hole on left side will be placed towards the top. ③ Position should be as below picture.

  • Page 6: General Instruction

    AeroCut X / XPro SERVICE MANUAL 2 General instruction (a) Caution AeroCut XPro Guillotine blades Creaser Slitter blades Timing belt Gears High voltage Perforator blade Chain Timing belts...
  • Page 7 AeroCut X / XPro SERVICE MANUAL AeroCut X Guillotine blades Creaser Slitter blades Timing belt Gears High voltage Timing belts...
  • Page 8 AeroCut X / XPro SERVICE MANUAL (b) Necessary tools USB cable C-clip ring pliers Feeler gauge SD card Type A / mini B To replace slitter For clutch For Software install For Software install blades Maintenance kit Program update tool...
  • Page 9 AeroCut X / XPro SERVICE MANUAL (d) Remove covers...
  • Page 10 AeroCut X / XPro SERVICE MANUAL (e) Names of parts AeroCut XPro AeroCut X Name Name Creaser Guillotine motor Guillotine(Cutter) Timing belt Ionizer Conveyor connector Gutter slitter unit Waste conveyor connector Margin slitter unit PCB (I/O board) Y-perforator PCB (CPU board)
  • Page 11 AeroCut X / XPro SERVICE MANUAL AeroCut XPro AeroCut X Name Name Monitor arm Timing belts Touch screen Cover sensor X-perfo motor Sponge roller Y-perfo head (Solenoid) Carrying roller Fan motor (Side Blow) Crease motor Cover sensor Main motor Clutch...

  • Page 12: Touch Screen Operation

    AeroCut X / XPro SERVICE MANUAL 3 Touch screen operation 3.1 SERVICE MENU AeroCut XPro AeroCut X Click the upper left corner 5 times. Press and hold the top left corner until hear a sound. Click the upper left corner 5 times.
  • Page 13 AeroCut X / XPro SERVICE MANUAL Enter the service password. Double click the top left corner. Enter the service password. Program Version TP-V stands for Version of the Touch screen image. CPU-V stands for Version of the CPU board program.

  • Page 14: Manual Operation Screen

    AeroCut X / XPro SERVICE MANUAL 3.2 MANUAL OPERATION Screen AeroCut XPro ① Carrying roller will rotate. ② Carrying roller will rotate. (Continuous) ③ The speed of Carrying roller can be adjusted to two levels (SLOW or FAST). ④ Carrying rollers will rotate at input length. [mm] ⑤...
  • Page 15 AeroCut X / XPro SERVICE MANUAL ㉓ Reset the counter for servo movement to zero. ㉔ Switch ON/OFF of each Y-Perfo Double Feed Detection ㉕ Transmittance of the double feed sensor is shown as an integer between 0 and 1023. The umber 1023 represents the state in which there is no sheet under the sensor, while the number closer to zero indicates that thicker sheets have been detected by the sensor.
  • Page 16 AeroCut X / XPro SERVICE MANUAL AeroCut X SV OFF: the state where the servo motor does not respond to any orders. ① SV ON: the state where the servo motor responds to all orders. ② Carrying roller will rotate.
  • Page 17 AeroCut X / XPro SERVICE MANUAL Transmittance of the double feed sensor is shown as an integer between 0 and 1023. The umber 1023 represents the state in which there is no sheet under the sensor, while the number closer to zero indicates that thicker sheets have been detected by the sensor.

  • Page 18: Speed Screen

    AeroCut X / XPro SERVICE MANUAL 3.3 SPEED Screen AeroCut XPro ・ Regarding suction adjustment and speed change, refer to “5.1 Adjustments on the paper feed” in Operation Manual. ・ 3.4 SLITTER Operation Screen AeroCut XPro AeroCut XPro ・ Values The values of Slitter’s current positions are shown.

  • Page 19: Input Data Check Screen

    AeroCut X / XPro SERVICE MANUAL 3.5 INPUT DATA CHECK Screen AeroCut XPro ：OFF ：ON AeroCut X ：OFF ：ON ① PPR L/EDGE SENS 1（Origin sensor） The sensor lamp will be turned off when shielded and turned on when transmitted. The lamp on the screen will be turned on when shielded and turned off when transmitted.
  • Page 20 AeroCut X / XPro SERVICE MANUAL ③ PPR L/EDGE SENS 2（Stop sensor） AeroCut XPro The sensor lamp will be turned on when shielded and turned off when transmitted. The lamp on the screen will be turned on when AeroCut X shielded and turned off when transmitted.
  • Page 21 AeroCut X / XPro SERVICE MANUAL ⑤ SLTR 1-4 HM POS The sensor lamp will be turned off when shielded and turned on when transmitted. The lamp on the screen will be turned on when shielded and turned off when transmitted.
  • Page 22 AeroCut X / XPro SERVICE MANUAL ⑧ INPUT SENS The lamp on the screen will be turned on when shielded and turned off when transmitted. ⑨ TBL LW/LMT SW The lamp on the screen will be turned on when switched on.
  • Page 23 AeroCut X / XPro SERVICE MANUAL ⑫ SERVO POSITIONED The lamp stays on while the servo motor is not no-image running and stays off while the motor is running. ⑬ SERVO ENCODER A, B These are encoders for detecting the position of no-image the servo motor.
  • Page 24 AeroCut X / XPro SERVICE MANUAL ⑱ XPERFO EXIST The lamp on the screen turns on when the harness is connected to the machine. It turns off when the harness is disconnected. ⑲ OP CONVEYER The lamp on the screen turns on when the harness is connected to the machine.
  • Page 25 AeroCut X / XPro SERVICE MANUAL ㉒ EXTARNAL ERROR The lamp on the screen light up when the signal from the external equipment becomes HIGH. no-image The lamp on the screen light put when the signal from the external equipment becomes LOW.

  • Page 26: Language Screen

    AeroCut X / XPro SERVICE MANUAL 3.6 LANGUAGE Screen AeroCut XPro AeroCut X ① Language Select an appropriate language. The language of the touch screen will switch on. English is selected at the time of shipment. (Languages that are not available at present cannot be selected) ②...

  • Page 27: Maintenance Screen

    AeroCut X / XPro SERVICE MANUAL 3.7 MAINTENANCE Screen AeroCut XPro AeroCut X...
  • Page 28 AeroCut X / XPro SERVICE MANUAL ① Distance between guillotine and creaser. [mm] ② Distance between stop sensor and guillotine. [mm] ③ Distance between origin sensor and Cutmark sensor. [mm] ④ Distance between origin sensor and stop sensor. [mm] ⑤...

  • Page 29: Paper Jam

    AeroCut X / XPro SERVICE MANUAL 4 Paper jam ① Enter MANUAL CONTROL screen. Press buttons to inch the rollers forward/backward and remove · the jammed paper. If paper is stuck around the guillotine section, press CUTTER to cycle the ·...
  • Page 30 AeroCut X / XPro SERVICE MANUAL Note. Do not attach Slitter cover on Washer and Screw. This may cause paper jam. Washer & screw Note. Remove paper in waste box before the waste bin becomes full. It may cause paper strips remain inside the machine and cause paper jam.

  • Page 31: Replacement Of Parts

    AeroCut X / XPro SERVICE MANUAL 5 Replacement of parts 5.1 Slitter Unit Operator side ① Remove Timing Belt from pulley. ② Disconnect the harness. ③ Remove screws. Inside ④ Remove screws and cover. Back side ⑤ Loosen Idler and remove Timing Belt.
  • Page 32 AeroCut X / XPro SERVICE MANUAL ⑧ Pull Slitter Units out. Note. Shaft and Screw shaft shown on below figure might get rusty if touched by bare hands. Put gloves on hands when you detach slitter shaft. Screw shaft Shaft...

  • Page 33: Slitter Head

    AeroCut X / XPro SERVICE MANUAL 5.2 Slitter head ① Remove screws and cover. ② Remove pulley and Retaining ring-E ③ Remove hexagonal shafts.
  • Page 34 AeroCut X / XPro SERVICE MANUAL ④ Remove screws. Note. The Margin Slitter Unit and Gutter Slitter Unit have different numbers of pulley teeth. Attention to the color of the mark when installing. Margin Slitter Unit Gutter Slitter Unit BLUE...
  • Page 35 AeroCut X / XPro SERVICE MANUAL Note. Movement of slitter head is not good. …Especially when a slitter movement is heavy. ① Please operate slitter head to find the position where the movement is heavy. ② Please stop slitter head and loosen “cross recessed head screws”, then tighten it again.

  • Page 36: Guillotine Unit

    AeroCut X / XPro SERVICE MANUAL 5.3 Guillotine Unit ① Check if the locating metal plate is in contact with the cutter unit. This will be a mark for reattachment. ② Remove the connector If the ionizer is original attached.

  • Page 37: X-Perforator Blade

    AeroCut X / XPro SERVICE MANUAL 5.4 X-perforator blade ① Remove covers. ② Move Perforation blade holder to the center by hand. Be careful not to touch Perforation blade. Perforation blade holder...
  • Page 38 AeroCut X / XPro SERVICE MANUAL ③ Remove blade by pulling Perforation blade holder down. Perforation blade Note. Attach Blade in shown way that blue rings should be together.

  • Page 39: Y-Perforator Blade

    AeroCut X / XPro SERVICE MANUAL 5.5 Y-perforator blade ① Remove covers. ② Remove blades. Note. Blade is double sided.

  • Page 40: Feed Belt Unit

    AeroCut X / XPro SERVICE MANUAL 5.6 Feed belt Unit ① Remove screws and cover. ② Disconnect the harness. ③ Remove clutch. (Only AeroCut X Pro)
  • Page 41 AeroCut X / XPro SERVICE MANUAL ④ Feed belt unit can be removed after bolts are removed. AeroCut XPro AeroCut X Note. After mounting the feed unit, ensure that the gap between clutches is 0.25±0.1 using a feeler gauge. Feeler gauge...

  • Page 42: Adjustment

    AeroCut X / XPro SERVICE MANUAL 6 Adjustment 6.1 Settings 6.1.1 Feed settings (a) Default AeroCut XPro AeroCut X (b) Setting example Thin paper Thick paper 120-250g/㎥ 250-350g/㎥ VACUUM BLOWER BLOWER...

  • Page 43: Accuracy Adjustment

    AeroCut X / XPro SERVICE MANUAL 6.1.2 Accuracy adjustment ① AeroCut XPro Regarding Length adjustment, refer to “5.6.2 If the cut measurement does not match the input value” in Operation Manual. AeroCut X Regarding Length adjustment, refer to “5.5.2 If the cut measurement does not match the input value”...

  • Page 44: Feed Unit Adjustment

    AeroCut X / XPro SERVICE MANUAL 6.2 Feed unit adjustment (a) Aligner ① Check angle of aligner by position of a hole in below picture when attaching the feed belt unit. Hole Guide ② It is factory setting if Feed belt unit is attached so that a small hole contacts a big hole.
  • Page 45 AeroCut X / XPro SERVICE MANUAL (b) Feed area mechanical adjustments (1) Lower Blower position Blower base Blower Adjust the height by loosening screws. Note. Do not remove screws because blower will drop. Range of Value H 0.5～1.0mm Friction surface...
  • Page 46 AeroCut X / XPro SERVICE MANUAL (2) Separator position Separator Adjust the height by loosening screws. Range of Value H 0.5～1.0mm Separator must be placed on higher position than friction surface.
  • Page 47 AeroCut X / XPro SERVICE MANUAL (3) Feed belt unit position Adjust the height by loosening screws. Adjust bolts This will be a mark for reattachment. Lift and fix Feed belt unit with 2mm thick paper inserted as above figure.
  • Page 48 AeroCut X / XPro SERVICE MANUAL (4) Feed sensor position When the feed table is upper dead point, the proper gap between the feed table and the feed belt is 2±0.5mm (0.08”±0.02”). Loosen the screws and adjust the position of the feed sensor properly.
  • Page 49 AeroCut X / XPro SERVICE MANUAL (5) Parallelism of basement ① In case that you detached the basement for the purpose of parts replacement etc., the basement can be attached parallel by pressing the base against Locating metal plate. (Ensure that the basement is put on Locating metal plate when you...
  • Page 50 AeroCut X / XPro SERVICE MANUAL ③ Settle a reference from two delivery rollers and adjust parallelism of the base with tolerance within 0.3 mm between A and B. Difference between A and B should be within 0.3 mm.

  • Page 51: Electrical Equipment

    AeroCut X / XPro SERVICE MANUAL 6.3 Electrical equipment 6.3.1 CPU board (a) AeroCut X Pro Volume Subject How to adjust VR４ Stop sensor Adjust to center. VR３ Origin sensor Turn the volume fully in clockwise. Double feed VR２ sensor Turn the volume fully in anticlockwise.

  • Page 52: I/O Board

    AeroCut X / XPro SERVICE MANUAL 6.3.2 I/O board VR15 (a) AeroCut X Pro Volume Subject How to adjust VR15 Input sensor Turn the volume fully in clockwise. Adjust voltage to 0.310V by turning VR8 on I/O X-perforator Board with attaching a voltmeter to TP6 and VR８...

  • Page 53: Sensor Pcb

    AeroCut X / XPro SERVICE MANUAL 6.3.3 Sensor PCB Volume Subject How to adjust Stop sensor Turn it counterclockwise without inserted, and adjust it by turning it counterclockwise by about （Detector） 1 extra scale from the position where D20 is lit.

  • Page 54: Cut Mark Sensor

    AeroCut X / XPro SERVICE MANUAL 6.3.4 Cut mark sensor ・ Adjust it with a narrow Minus-head screwdriver. ① ② ③ ① Adjust the switch at “D”. ② Turn the volume fully in anticlockwise. ③ Turn the volume slowly in clockwise.

  • Page 55: Ultra-Sonic Pcb

    AeroCut X / XPro SERVICE MANUAL 6.3.5 Ultra-sonic PCB ① Close all safety covers. ② Turn the VR1 and VR2 fully in clockwise. ③ Put two sheets of paper (45gms) under the Ultra-sonic sensor. ④ Turn the VR2 slowly in anticlockwise.

  • Page 56: How To Make Layout

    AeroCut X / XPro SERVICE MANUAL 7 How to make layout 7.1 General template(mm)

  • Page 57: General Template(Inch)

    AeroCut X / XPro SERVICE MANUAL 7.2 General template(inch)

  • Page 58: How To Use Barcode

    AeroCut X / XPro SERVICE MANUAL 7.3 How to use barcode (a) Contents of Barcode Type：CODE128 Detail：7 digits as listed order below. 3 digits MANUSET ：001～100 Machine No. Machine Aero Model 0～9 FLEXMODE：101～150 PRESET：200～552 Prime One/Velocity 0～9 001～552 XPro Note: If PRESET job is selected, it is possible to run a job even if Machine No.
  • Page 59 AeroCut X / XPro SERVICE MANUAL (c) How to set Machine No. Double tap on bottom left corner of SETTINGS screen. After a new window shows up, input a number from a range of 0 to 9 as the Machine No. if a user has several machines and every machine has different data.
  • Page 60 AeroCut X / XPro SERVICE MANUAL (d) Barcode with USERDATA Barcode is used to call up USERDATA from memory. Therefore, in case USERDATA is not pre-programmed in memory, it is impossible to call up data and operate. Note that if there is a difference between USERDATA and the actual contents of printed materials, printed materials will not be finished correctly.
  • Page 61 AeroCut X / XPro SERVICE MANUAL (e) PRESET Job Number list Metric 350×500 SRA3 Description Description BUSINESS CARD 55x85 BUSINESS CARD 55x85 BUSINESS CARD 50x85 BUSINESS CARD 50x85 BUSINESS CARD 55x90 BUSINESS CARD 55x90 BUSINESS CARD 50x90 BUSINESS CARD 50x90 PHOTO L 88.9x127...
  • Page 62 AeroCut X / XPro SERVICE MANUAL Metric A4 (portrait) Description BUSINESS CARD 55x85 BUSINESS CARD 50x85 BUSINESS CARD 55x90 BUSINESS CARD 50x90 PHOTO L 88.9x127 PHOTO 2L 127x178 A6 105x148 CD JACKET 120x120 55x170 CREASE 85 55x180 CREASE 90 A4 210x297 PERFO 148.5...
  • Page 63 AeroCut X / XPro SERVICE MANUAL Metric LEGAL OFICIO Description Description BUSINESS CARD 55x85 BUSINESS CARD 55x85 BUSINESS CARD 50x85 BUSINESS CARD 50x85 BUSINESS CARD 55x90 BUSINESS CARD 55x90 BUSINESS CARD 50x90 BUSINESS CARD 50x90 PHOTO L 88.9x127 PHOTO L 88.9x127...
  • Page 64 AeroCut X / XPro SERVICE MANUAL Inch SUPER B ARCH-B Description Description BUSINESS CARD 2''x3.5''S BUSINESS CARD 2''x3.5''S BUSINESS CARD 2''x3.5''D BUSINESS CARD 2''x3.5''D BUSINESS CARD 3.5''x4'' BUSINESS CARD 3.5''x4'' PHOTO L 3.5''x5.0'' PHOTO L 3.5''x5.0'' PHOTO 2L 5.0''x7.0'' PHOTO 2L 5.0''x7.0'' POST CARD 3.0''x5.0''...
  • Page 65 AeroCut X / XPro SERVICE MANUAL Inch LETTER (landscape) LETTER (portrait) Description Description BUSINESS CARD 2''x3.5''S BUSINESS CARD 2''x3.5''S BUSINESS CARD 2''x3.5''D BUSINESS CARD 2''x3.5''D BUSINESS CARD 3.5''x4'' BUSINESS CARD 3.5''x4'' PHOTO L 3.5''x5.0'' PHOTO L 3.5''x5.0'' PHOTO 2L 5.0''x7.0'' PHOTO 2L 5.0''x7.0''...

  • Page 66: Electricity Related

    AeroCut X / XPro SERVICE MANUAL 8 Electricity related 8.1 Equipment, Electric circuit, and parts AeroCut XPro...
  • Page 67 AeroCut X / XPro SERVICE MANUAL AeroCut XPro...
  • Page 68 AeroCut X / XPro SERVICE MANUAL AeroCut XPro...
  • Page 69 AeroCut X / XPro SERVICE MANUAL AeroCut X...
  • Page 70 AeroCut X / XPro SERVICE MANUAL AeroCut X...
  • Page 71 AeroCut X / XPro SERVICE MANUAL AeroCut X...

  • Page 72: Board Details

    AeroCut X / XPro SERVICE MANUAL 8.2 Board Details ① CPU BOARD Connector Connection source Servo motor driver DC24V Power supply ― ― Double feed sensor（Emitter） Stop sensor（Emitter） XPro: Sensor PCB (22) X: Stop sensor（Detector） Cut mark sensor Origin sensor（Emitter）...
  • Page 73 AeroCut X / XPro SERVICE MANUAL ② I / O BOARD Connector Connection source Guillotine Ionizer Crease motor Waste conveyer motor Vacuum fan motor Jump-perforation 2 solenoid Side blow motor XPro: Clutch X: Feed belt motor Jump-perforation 1 solenoid Conveyer stacker motor...
  • Page 74 AeroCut X / XPro SERVICE MANUAL Connector Connection source DC24V Power supply ― ― Servo motor driver Back cover limit switch (Cover sens B) Safety cover limit switch (Cover sens A) Back cover limit switch (Cover sens B) Safety cover limit switch (Cover sens A)
  • Page 75 AeroCut X / XPro SERVICE MANUAL ③ Ultra-sonic PCB Connector Connection source I / O Board (41 , 80) Ultra-sonic sensor（Detector） Ultra-sonic sensor（Emitter） ④ Sensor PCB Connector Connection source CPU Board (09) CPU Board (12) Encoder Origin sensor（Detector） Stop sensor（Detector）...

  • Page 76: Input / Output Led Details

    AeroCut X / XPro SERVICE MANUAL 8.3 Input / Output LED Details ① LED on Lower Side...
  • Page 77 AeroCut X / XPro SERVICE MANUAL ② LED on Left Lower Side OUTPUT- Jump-perforation 1 OUTPUT- Jump-perforation 2 OUTPUT- Guillotine Ionizer OUTPUT- Conveyer stacker motor OUTPUT- Ultra-sonic sensor OUTPUT- Feed table move down OUTPUT- Feed table move up OUTPUT- Front blow motor...
  • Page 78 AeroCut X / XPro SERVICE MANUAL ④ LED on Upper Side ⑤ LED on Upper Side INPUT-Servo motor encoder pulse B INPUT-Servo motor encoder pulse A...

  • Page 79: Tap Voltage Details

    AeroCut X / XPro SERVICE MANUAL 8.4 Tap Voltage Details ① CPU Board Power Supply for CPU +24 V Power Supply for Touch screen +24 V Input from DC Power Supply +3.3V Power Supply for Pulse controller Ground +24 V...
  • Page 80 AeroCut X / XPro SERVICE MANUAL ② I/O Board +24 V Power Supply for Motors Ground +24 V Power Supply for Sensors and Control Systems +24 V Power Supply for None Power Supply for Slitter encoders Ground Variable Power Supply for Stepper motor...

  • Page 81: Wiring Details

    AeroCut X / XPro SERVICE MANUAL 8.5 Wiring Details...
  • Page 82 AeroCut X / XPro SERVICE MANUAL...

  • Page 83: Servo Motor Driver Setting

    AeroCut X / XPro SERVICE MANUAL 8.6 Servo motor driver setting No need for setting after shipment as it will be set prior to shipment. · However, special software is required to change the factory settings. · ① The software is available for download from the manufacturer’s website, which is accessible via the following link.
  • Page 84 AeroCut X / XPro SERVICE MANUAL ⑦ Selection of parameter to be read window is displayed. ⑧ Click “Read from the file”. ⑨ Click “OK”. ⑩ Of the data we provided, select a data file with a file extension of “.prm5,”...

  • Page 85: Program Update

    AeroCut X / XPro SERVICE MANUAL 9 Program update 9.1 Software install 9.1.1 Requirements Transfer Tool AVR STUDIO Supported OS Windows XP/VISTA/7/8/10 Windows XP/VISTA/7/8/10 Pentium Ⅳ 1 GHz processor Pentium 200 MHz processor or equivalent or equivalent Memory 1 GB or more...

  • Page 86: How To Install Transfer Tool (Touch Screen For Xpro)

    AeroCut X / XPro SERVICE MANUAL 9.1.3 How to install Transfer Tool (Touch screen for XPro) Insert DISK in the CD/DVD drive and install it according to the following procedure. (The procedure below is for WINDOWS XP) Double click on “VTTransferTool(for prime XPro screen) ¥VTTGHp6??.exe” of the CD/DVD.

  • Page 87: How To Install "Avr Studio

    AeroCut X / XPro SERVICE MANUAL 9.1.4 How to install “AVR STUDIO” ・ The procedure below is for WINDOWS XP ・ Double click on “AVR_TOOL¥ AvrStudio4Setup.exe” of the CD. ① Next ② I accept ･･･ ③ Next ―――――――――――――――――――――――――――――――――――――――― ④ Next ⑤...
  • Page 88 AeroCut X / XPro SERVICE MANUAL ⑦ Finish ・ Next is the update of AVR STUDIO. ・ Double click on “AVR_TOOL¥ AVRStudio4.18SP3.exe” of the CD. ① Next ―――――――――――――――――――――――――――――――――――――――― ② Finish...
  • Page 89 AeroCut X / XPro SERVICE MANUAL ・ Next is the installation of WINAVR. ・ Double click on “AVR_TOOL¥ WinAVR-20100110-install -install.exe” of the CD. ① Select a language ② OK ③ Next ―――――――――――――――――――――――――――――――――――――――― ⑤ Next ④ I Agree ―――――――――――――――――――――――――――――――――――――――― ⑥ Install...
  • Page 90 AeroCut X / XPro SERVICE MANUAL ⑧× (Close the Window) ・ If the OS of the PC is Windows 8 or 10, install this driver. ・ Double click on “win8_10_atmel_driver¥ driver-atmel-bundle-7.0.888.exe” of the CD. ① I agree ･･･ ② Install...

  • Page 91: Touch Screen

    AeroCut X / XPro SERVICE MANUAL 9.2 Touch screen If any changes are made to the touch screen content, we will send the data · to you most likely by e-mail. For XPro： · The data format will look like “AeroCut_XPRO_100.mu2” with a file extension of “.mu2”.
  • Page 92 AeroCut X / XPro SERVICE MANUAL ② Turn on the power supply. If the installation of the USB driver is necessary at this point, install the driver. ①Select the one at the bottom ②Next ⑤Select the one at the top ③Select the one at the bottom...
  • Page 93 AeroCut X / XPro SERVICE MANUAL ⑤ Select the folder in which you saved our screen data, select a file with a file extension of ms2, and click on Send all data. ⑥ Click on “Yes.” ⑦ Click YES if a question, “Version of system program is new. Send to VT unit?”...
  • Page 94 AeroCut X / XPro SERVICE MANUAL ⑧ The touch screen will make a peep sound when the transmission has completed. ⑨ Click OK and finish by pressing Exit. ⑩ After your installing updated software, the direction you can see the below will remain on the touch screen.
  • Page 95 AeroCut X / XPro SERVICE MANUAL AeroCut X ① Write to the SD card for each “gt_data” folder sent. ② Turn on. ③ Remove the touch screen cover and insert the SD card into the back of the Touch screen.
  • Page 96 AeroCut X / XPro SERVICE MANUAL ⑥ Click on OK. ⑦ Please wait for a while until it is completed. Click on OK when done. ⑧ Touch screen will restarted automatically. ⑨ After seeing that words on the screen, turn off the machine and turn it on...

  • Page 97: Cpu Board

    AeroCut X / XPro SERVICE MANUAL 9.3 CPU board ・ If any changes are made to the program content, we will send the data to you most likely by e-mail. ・ The data format will look like “AeroCut_X_V100.hex” with a file extension of “.hex” .
  • Page 98 AeroCut X / XPro SERVICE MANUAL ④ If the installation of the USB driver is necessary at this point, install the driver following the procedure below. ② Next ① Select the one at the bottom ―――――――――――――――――――――――――――――――――――――――― ⑤ Check the second ③...
  • Page 99 AeroCut X / XPro SERVICE MANUAL ⑤ Start up the computer and double click on Start ⇒ Program ⇒ Atmel AVR Tools ⇒ AVR Studio 4. ⑥ Click on Cancel. ⑦ Click on AVR (Connect to the Selected AVR Programmer).
  • Page 100 AeroCut X / XPro SERVICE MANUAL ⑨ If the following warning appears on the screen, Program writer firmware upgrade is necessary. If the warning does not appear on the screen, skip to ⑩. ・ How to upgrade. (a) Click on OK.
  • Page 101 AeroCut X / XPro SERVICE MANUAL ⑩ Click on Main tab, select the『Atmega2560』for “Device and Signature Bytes”. ⑪ Click on Main tab and on Settings. Select 『500 kHz』 for ISP Freq, click on Write, and click on Close. ⑫ After clicking on Program tab, select the folder where the file was initially saved as the save location.
  • Page 102 AeroCut X / XPro SERVICE MANUAL ⑮ Click the Lock Bits tab, and click ▼ next to 『No memory lock features enabled』 , then, select『Further programming and verification disabled』. ⑯ Click on program. ⑰ The process is completed when the transmission of the program has finished.

  • Page 103: Cleaning & Greasing

    AeroCut X / XPro SERVICE MANUAL 10 Cleaning & greasing Clean Rollers and Sensors properly. · Rollers ahead and behind of Guillotine may affect accuracy if they are dirty. · Stop sensor mirror may cause inoperativeness if it is dirty.

  • Page 104: Recommended Replacement Parts

    AeroCut X / XPro SERVICE MANUAL 11 Recommended replacement parts Parts name Parts No. Remarks Slitter blade 7707-8001 (Margin, upper) Slitter blade 7707-8002 (Gutter, upper) Slitter blade(Lower) 7707-8003 Perforator blade 61-061+ For X-perfo. & Y-jump perfo. － Perforator blade 61-061 －...
  • Page 105 AeroCut X / XPro SERVICE MANUAL Timing belt － 82-557 S3M 216 (For Slitter) Feed belt 80-718 L750 － Timing belt － 82-544 S3M 174 (For Feed belt motor)

  • Page 106: Troubleshooting

    AeroCut X / XPro SERVICE MANUAL 12 Troubleshooting Problem Possible cause This occurs when the Safety Cover Sensor either A or B, or both may be cover or Stacker panel is out of order. opened. Page19） （ If the screen below remains The angle of the shield plate may be wrong.
  • Page 107 AeroCut X / XPro SERVICE MANUAL This occurs when the paper did When Feed Belt and Carrying Roller are both not pass through Origin Sensor rotating: at time of paper feeding. Paper guides (Small) hold the sheets too · tightly on the Feed table.
  • Page 108 AeroCut X / XPro SERVICE MANUAL This occurs when Feed Table is Feed Motor may be out of order. · overloaded. Switch (TBL UP/LMT SW or TBL LW/LMT · SW) may be out of order. If this occurs frequently, Page19）...
  • Page 109 AeroCut X / XPro SERVICE MANUAL This occurs when Slitter Unit is Paper tip could remain inside of the machine. · overloaded. Slitter Movement Screws or shaft may be out · of order. If this occurs frequently, Tension of Timing Belt may need to be ·...
  • Page 110 AeroCut X / XPro SERVICE MANUAL This occurs at times of Touch screen may be out of order. · communication errors. CPU Board may be out of order. · · Wire breakage or connection failure may If this occurs frequently, have occurred.
  • Page 111 AeroCut X / XPro SERVICE MANUAL This occurs when X-perfo Paper tip could remain inside of the · detects overload or X-perfo machine. moves beyond its moving range Malfunction of X-Perfo. · caused by losing steps and its /O Board may be out of order.
  • Page 112 AeroCut X / XPro SERVICE MANUAL The dimensions of finished card Make it correct at ADJUST Screen. · are different from the ☞OPERATION MANUAL measurements you have input. AeroCut XPro 「5.6.2 If the cut measurement does not match the input value」...
  • Page 113 UCHIDA YOKO CO., LTD., TOKYO, JAPAN...

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