Related Manuals for Reveal ZERO ZONE
Summary of Contents for Reveal ZERO ZONE
- Page 1 ZERO ZONE REVEAL MERCHANDISER ® MULTI - DECKS WITH DOORS With CoolView Ultra Doors & ChillBrite LED Lighting ® ™ ® INSTALLATION & OPERATION MANUAL COMPLIANT 66-0109 REV D • ApR 2022...
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Page 2: Table Of Contents
Table Of Contents ZERO ZONE WARRANTY ..................1 INTRODUCTION ..................... 2 INSTALLATION & OPERATION ................4 ƒ Delivery Inspection .................... 4 ƒ packaging ......................4 ƒ Location ......................4 ƒ Moving Cases ....................5 Optional Bases ................... 5 ƒ ƒ... -
Page 3: Zero Zone Warranty • 1
Zero Zone that the compressor is inoperative due to defects in factory workmanship or material under normal use and services as outlined by Zero Zone in its Installation &... -
Page 4: Introduction
The information in this manual is subject to change without notice and does not represent a commitment on the part of Zero Zone. Zero Zone does not assume any responsibility for any errors that may appear in this manual. In no event will Zero Zone be liable for technical or editorial omissions made herein, nor for direct, indirect, special, incidental, or consequential damages resulting from the use or defect of this manual. - Page 5 INTRODUCTION Case Features Zero Zone produces high quality refrigerated display cases using state-of-the-art components, including a high efficiency evaporator coil. Case features may include: Electronic fan motors ƒ Zero Zone ChillBrite LED Lighting ƒ ® Zero Zone CoolView Ultra Doors ƒ...
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Page 6: Installation & Operation
Location Zero Zone cases must not be installed in the direct rays of the sun or near a source of radiant heat. Be certain that the floor under the installation is of sufficient strength to prevent sagging. Uneven surfaces will result in reduced performance. -
Page 7: Moving Cases
OPTIONAL BASES For low shipping height applications, such as 80" tall doorways, Zero Zone offers 1" bases or 1 3/4" bases. Cases with 1" bases will be shipped on a wooden pallet and are not forkliftable. The case can be removed from the pallet to slide it through ƒ... -
Page 8: Leveling
INSTALLATION & OpERATION Leveling Cases should be set level right to left to allow complete drainage of defrost and condensate water. Since a level floor area is seldom available, the following steps are recommended to ensure a level installation. If your case uses seismic restraints, specific instructions for attaching seismic restraints are included in your document package. - Page 9 INSTALLATION & OpERATION FIGURE 8: Reveal Merchandiser Base Locations ® Drawings are top views with bases shown under the case. The front of the case is toward the bottom of the page. Case length does not include end panels (1 1/2" wide each).
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Page 10: Lineup Assembly
Lineup Assembly Zero Zone display cases have been designed for continuous display so that multiple cases may be joined together to create a lineup of any desired length. The lineup will be ready for assembly after removing the packaging material. -
Page 11: Case Joint Caulking (Butyl*)
INSTALLATION & OpERATION Before joining the cases, remove all packaging material on the display case, including any spacer blocks inside the bases. Repeat caulking between each case in the lineup. FIGURE 10: Case Joint Caulking (Butyl*) Critical Area: Apply Critical Area caulk along center of metal flanges Apply caulk across... -
Page 12: Nsf Compliance Sealing (Silicone)
INSTALLATION & OpERATION FIGURE 11: NSF Compliance Sealing (Silicone) THIS PROCEDURE MUST BE FOLLOWED FOR NSF COMPLIANCE. SURFACES TO BE SEALED MUST BE CLEAN, DRY, FREE OF BUTYL CAULK, AND FREE OF FROST (ABOVE 40ºF). DR-395-A Note: Cases must be properly caulked and joined before NSF sealing. Wipe away any Butyl caulk that squeezes out of the case joint. Butyl caulk and silicone sealant will not mix, which affects the adhesion of both. -
Page 13: Door Leveling (Door Sag/Sawtooth)
INSTALLATION & OpERATION Door Leveling (Door Sag/Sawtooth) FIGURE 12: Properly Leveled Doors Doors must be leveled before the bumper and kickplate are installed (See Figure 12). For French-swing doors, there should be a 7/16" gap between doors at the handle side and a 3/8" at the hinge side. To set the proper gaps, loosen the screws holding the top or bottom door mounting plates, then shift the door. -
Page 14: Kickplates
SP-6108 DRAWING No: CAD DRAWING REVISION (UNLESS OTHERWISE SPECIFIED) THE SOLE PROPERTY OF ZERO ZONE, INC. ANY USE OF THIS NO MANUAL REVISIONS trim and attach it to both cases. DOCUMENT OR DISCLOSURE OF ITS CONTENTS; BY SHEET PART WEIGHT:... -
Page 15: Hold-Open Bracket
REMOVING A DOOR Note: The top trim piece must be removed to access the door shoulder bolt. FIGURE 19: Door Shoulder Bolt Remove hold-open bracket, located on the bottom of Reveal with doors. ™ Turn door tension screw clockwise until door does not close on its own. This removes tension between the door and torque adjuster. - Page 16 INSTALLATION & OpERATION Shelves can be ordered with 1", 2", or 3" acrylic product stops, which fit into aluminum price tag molding. Slide the product stop into the price tag molding and push it down to the bottom of the channel (See Figure 21).
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Page 17: Refrigeration
Refrigerant piping Correct refrigeration line sizing and industry standard installation practices are essential for proper system operation. Zero Zone offers many refrigerant choices. We recommend using the Sporlan Virtual Engineer Toolbox to calculate sizing for liquid, suction, and discharge lines: https://solutions.parker.com/sporlanvirtualengineer. -
Page 18: Operation Set Points
To receive the full benefit of high-glide refrigerant properties, the superheat may need to be lowered to 4-6°F. Contact Zero Zone with questions. Off-Cycle Defrost periodic defrosting is necessary to keep the evaporator coil free of frost. -
Page 19: Electrical
ELECTRICAL ELECTRICAL General CAUTION! DISCONNECT pOWER TO THE CASE BEFORE SERVICING ELECTRICAL COMpONENTS TO AVOID pERSONAL INJURY AND DAMAGE TO THE UNIT. Cases will have 2 electrical circuits for the fan circuit and the lighting circuit. FIGURE 26: Light Switch The electrical enclosure is located behind the lower trim on the right side of the case. -
Page 20: Maintenance
Cleaning Although each Zero Zone display case is thoroughly cleaned before shipping, the cases should be thoroughly cleaned again before start-up and routinely thereafter to maintain a clean appearance. With just a few minutes of cleaning each week, the case will remain in top condition. - Page 21 Zero Zone Service Department at: 800 - 247 - 4496 All specifications subject to change without notice. ZERO ZONE, INC. • 800-247-4496 • ZERO-ZONE.COM © 2022 Zero Zone, Inc. All Rights Reserved. • ApR 2022 66-0109 REV D...
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