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Related Manuals for iBell Tools IBL M200-105
Summary of Contents for iBell Tools IBL M200-105
- Page 1 OPERATORS MANUAL MAG / MMA FLUX-CORED WELDING MACHINE IBL M200-105...
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Page 3: Table Of Contents
TABLE OF CONTENTS 1. SAFETY PRECAUTIONS _______________________________ 2. PRODUCT DESCRIPTION _____________________________ 3. PRODUCT SPECIFICATIONS __________________________ 4. PRODUCT OVERVIEW ________________________________ 5. INSTALLATION ______________________________________ 6. GENERAL OPERATION _______________________________ 7. TROUBLESHOOTING _________________________________ IBL M200-105... -
Page 4: Safety Precautions
Do not breathe the fumes. Do not weld on coated metals, such as galvanized, lead, or ▪ cadmium plated steel, unless the coating is removed from the weld area, the area is well ventilated, and if necessary, while wearing an air-supplied respirator. IBL M200-105... - Page 5 High-frequency due to welding can cause interference, it can interfere with radio navigation, safety services, sensors computers, and communications equipment. Electo-static discharge can damage printed circuit boards. Put on grounded wrist strap before handling boards or parts. IBL M200-105...
- Page 6 ▪ Training should be sought out in the safe use of this equipment, the processes and the emergencies. The product must be fully assembled before WARNING! operation! Do not use a product that is only partly assembled or assembled with damaged parts! Follow the assembly instructions step-by-step IBL M200-105...
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Page 7: Product Description
▪ This machine has a Smart Fan circuitry inside, which work only when cooling is required, and reduces the amount of dirt which can be drawn inside thereby reducing power consumption. IBL M200-105... -
Page 8: Product Specifications
▪ 3m-cable 16mm² 300A Electrode Holder ▪ 2m-cable 16mm² 300A Earth Clamp ▪ 3m MAG Torch ▪ 1 Kg Flux cored wire ** Smart Fan work only when cooling is required. *** Current proportionally reduce when electrode cable length increases. IBL M200-105... - Page 9 Speed of travel: The proper travel speed produces a weld bead with the desired contour (or crown), width and appearance. Slow travel speeds produce a wide, convex bead with shallow penetration. Excessively high travel speeds also decrease penetration, create a narrow and/or highly crowned bead, and possibly undercuts. IBL M200-105...
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Page 10: Product Overview
PRODUCT OVERVIEW 1. MMA/MAG Switch 2. Current Adjustment Knob 3. MAG Gun/Torch 4. (+) Electrode holder socket (MMA) Earth clamp socket (MAG) 5. (-) Earth clamp socket (MMA) IBL M200-105... -
Page 11: Installation
’, tighten it by force; the grounding clamp connects to the work-piece. Electrode holder Work piece Earth clamp Make sure that welding cable and earth cable WARNING! connections are tight. If a connection is slack, it will result in voltage drop that will cause the connection to heat. IBL M200-105... - Page 12 MAG Gasless usage to feed the flux cored wire. Arm Knob Snap pin ▪ Set the wire reel in the spring holder and insert the snap pin. ▪ Turn the adjustment knob of the pressure arm counter-clockwise to loosen it. IBL M200-105...
- Page 13 ▪ Wire from reel to the drive should relax with a slight curve after feeding, it should not be a tight-line. ▪ Place the retainer back and Pull up the pressure arm back to position and turn the knob clockwise. IBL M200-105...
- Page 14 2cm from the end is straight (no curves). Cut off the excess wire that extends past the end of the nozzle. The nozzle can be loosened to see a vivid wire movement through the contact tip. IBL M200-105...
- Page 15 ▪ For MAG, Connect the grounding clamp into quick socket with +’ the polarity of ‘ tighten it by force; the (not like in the MMA) grounding clamp connects to the work-piece. Earth clamp MAG Gun Work piece IBL M200-105...
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Page 16: General Operation
If you wish to continue welding a joint after taking a break, the slag at the end of the joint must be removed first. Prime the arc in the joint and melt the electrode at the point where the two joints meet. IBL M200-105... - Page 17 The torch can be pulled or pushed, can be moved in a straight line (stringer bead), or in small overlapping arcs (weave pattern) A weave is better for thicker materials that require more heat. Weave pattern A stringer is best for very thin material that Stringer cannot take much heat. IBL M200-105...
- Page 18 ▪ Measure the welder’s insulation resistance with insulation resistance meter. Repairing welding equipment should be carried out by a NOTE: qualified person using original spare parts. This ensures the safety of the device as well as yourself. IBL M200-105...
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Page 19: Troubleshooting
5.2 Check that all kinds of connectors are in out of control of poor contact, especially plugs. potentiometer. 6.1 Power switch is broken. 6. Power switch 6.2 Rectifier bridge is broken, Replace it. doesn’t work 6.3 Check if there is any short circuit of inner-machine. IBL M200-105... - Page 20 3.3 Make sure circuit has been tripped. breaker is reset. 4.1 Gun moved over 4.1 Move the gun in a workpiece too standard manner. 4. Poor quality quickly/too slowly welds. 4.2 Enhance the welding 4.2 Insufficient current. amperage. IBL M200-105...
- Page 21 Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with your Local Authority or local store for recycling advice. Do not dispose this product by normal household waste, but take it to a collection point and recycling of electrical and electronic equipment.