Abicor Binzel EN 60 974-7 Operating Instructions Manual
Tandem welding torch
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Summary of Contents for Abicor Binzel EN 60 974-7
- Page 1 T E C H N O L O G Y F O R T H E W E L D E R ’ S W O R L D . Tandem Welding Torch Tandem Welding Torch MIG/MAG EN 60 974-7 Operating Instructions www.binzel-abicor.com...
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Page 2: Table Of Contents
Tandem Welding Torch Operating Instructions The manufacturer reserves the right, at any time and without prior notice, to make such changes and amendments to these Operating Instructions which may become necessary due to misprints, inaccuracies or improvements to the product. Such changes will however be incorporated into subsequent editions of the Instructions. -
Page 3: Proper Use
For robotic application, there are component options available for both solid and collision mounts. The welding torch should only be operated using original ABICOR BINZEL spare parts. The welding torch is exclusively intended for the application described above. -
Page 4: Technical Data
- During shipment and storage: -25˚C to +55˚C (-13˚F to +131˚F) Relative humidity: Up to 90% at room temperature of 20˚C (68˚F) General torch data with reference to EN 60 974-7: Type of voltage: DC voltage Electrode polarity: Generally positive... - Page 5 Tandem Welding Torch Technical Data Rating as tested with reference to EN 60 974-7: Type of cooling: Liquid Rating Mixed Gas M21: Up to 500A each cable/1000A sys- tem total (reduced up to 35% when pulse welding). IEC rated using 3 re-circulators rated at 1200W each.
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Page 6: Ordering Chart
Tandem Welding Torch Ordering Chart Example: TT-10E-P Cable Wire Torch Torch Length Feeder Necks Model Model Torch Necks TT - Tandem Torch Package C - Converging P - Parallel Cable Length Wire Feeder 50 - 5’ E - Euro 10 - 10’ L - Lincoln 7 style M - Miller N - Lincoln 10 style... -
Page 7: Safety Instructions
Tandem Welding Torch Safety Instructions 6.1 Explanations DANGER A procedure which if not followed may lead to serious injury to those operat- ing the machine or to bystanders. WARNING A procedure which if not followed may lead to damage of the product or the installation. -
Page 8: Safety Standard
Safety Instructions 6.4 Safety Standard The Tandem welding torch has been built in compliance with the German ver- sion of the EN 60 974-7 standard. 6.5 Safety tests The Tandem welding torch undergoes pre-shipment safety checks. Warranty and product liabilities expire in the case of unauthorized tampering having taken place or conversions and changes having been made. - Page 9 Tandem Welding Torch Safety Dangers and Warnings DANGER When using the welding torch be aware of the relevant safety requirements: - Only operators with the relevant knowledge of the arc welding equipment should use the system. - Arc welding may cause damage to eyes, skin and hearing. Always wear the required safety equipment in compliance with applicable government regula- tions and standards.
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Page 10: Shipping And Packaging
Tandem Welding Torch Shipping and Packaging The components are carefully checked and packaged, however, damage may occur during shipping: Checking procedure on receipt of goods - Check that the shipment is correct by referring to the shipping note. In case of damage - Check the package and components for damage (visual inspection). - Page 11 Tandem Welding Torch Start-up Procedure The welding torch arrives ready to weld with .045” (1.2mm) wire. If necessary, please change the contact tips and liners for the wires being used. Tip Spacing The welding torch tip spacing is factory set to the widest position. The tip spacing should be adjusted and locked into position based on the application require- ments.
- Page 12 The two M8 bolts can be used to mount the torch to an automated welding fixture. Additional brackets for automated or robotic applications are available through ABICOR BINZEL. Connecting the wire inch control cables: The tandem torch is fitted with two manual wire inch buttons which can be used to remotely triggering the wire feeder during installation and after consumable change-out.
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Page 13: Start-Up Procedure
3 COOLERS 501.0204 171.9001 20' BLUE HOSE 501.9009 850.9041 20' RED HOSE 171.9001 501.0204 500.0122 20' RED HOSE 501.9009 171.9001 501.0204 COOLER #2 500.0122 20' RED HOSE 20' BLUE HOSE 5/8" LH NUT & NIPPLE TO COOLER #1 NOZZLE 20' BLUE HOSE Tandem Welding Torch TORCH #1 20' BLUE HOSE... -
Page 14: Operation
Tandem Welding Torch Start-up Procedure Water Connection (continued) It is important to ventilate the entire cooling system during installation, and after every cable assembly change: 1. Disconnect the Red return hose from the cooling system and hold the hose over a collection device. - Page 15 Tandem Welding Torch Operation Feeding in the Welding Wire - When changing wire, ensure that the free end of wire has been de-burred. - Insert the welding wire into the feeder following the manufacturers’ instructions. - After starting the wire into the torch and closing the feeder drive-rolls, advance the wire out of the tips by either pressing the wire inch switches on the torch hous- ing, wire feeder jog or by the system control.
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Page 16: Part Numbers
Tandem Welding Torch Part Numbers Tandem front end parts diagram Description Part No. Liner Steel .035”-.045” 122.9057 (0.9 - 1.2mm) Liner Steel .052”-.062” 122.9058 (1.4 - 1.6mm) Nozzle seal 962.1463 Isolation tubes 000.9166.US Insulating plate 146.9062.US Tip holder M8 142.9056.US Contatct tip .035”... - Page 17 Tandem Welding Torch Part Numbers P/N - KIT.9039, Water connection kit 3-Cooler P/N - KIT.9040, Water connection kit alternative water source KIT.9036 Consumable Kit .045” / .052” (1.2 / 1.4mm) Item Number Description Qty. 146.0086 Nozzle insulator 146.9062.US Insulator plate 142.9056.US Tip holder M8 145.9054.US...
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Page 18: Service/Cleaning
Tandem Welding Torch Part Numbers Accessories Water Circulators ABICOOLER 1300, P/N 850.1075.1, 115V, 2.11 gal, 1300 W (at IEC rating of 1LPM, 25°C ambient) Coolants Abi-Cool coolant, ethylene glycol based coolant -32˚F/-35˚C P/N - 192.0232, 4 gallons (case of 4 one gallon containers) P/N - 192.0233, 5 gallon container Abi-Cool ECO coolant, polypropylene based non-toxic coolant +10˚F/-12˚C P/N - 192.9022, 4 gallons (case of 4 one gallon containers) - Page 19 Tandem Welding Torch Service/Cleaning Cleaning the wire delivery conduits - Disconnect the cable assemblies from the wire feeders and lay them out straight. - Unscrew the liner retention nuts and pull out the liners. - Remove nozzle and tips from the torch necks. - Blow compressed air through the liner conduit hoses from both ends in order to remove particulate.
- Page 20 Torch Neck 1. Clean the interior of the gas nozzle regularly to remove welding spatter and spray with ABICOR Binzel anti-spatter agent. 2. Check the consumables (tips, tip holders, insulators, nozzles and seals) for vis- ible damage or wear and replace as necessary.
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Page 21: Troubleshooting
Tandem Welding Torch Troubleshooting Problem Cause Solution Torch becomes too • Contact tip/tip holder not - Check and tighten tight enough • Current connections on the - Check and tighten torch side and to the work- piece are loose. • Too little coolant flow - Check coolant system No function •... -
Page 22: Disassembly/Disposal
Tandem Welding Torch Disassembly/Disposal The welding torch system is mainly made from steel, plastics and non-ferrous met- al and must be disposed of in compliance with local environmental regulations. The disposal of coolant is also subject to local requirements. In the Event of an Emergency In the event of an emergency, the power supply must be switched off immediate- ly. - Page 23 Tandem Welding Torch Notes...
- Page 24 Tandem Welding Torch ! Danger • Read and follow the manufacturer’s instructions, ELECTRIC SHOCK can kill. • Always wear dry insulating gloves. employer’s safety practices and Material Safety • Do not touch live electrical parts. Data Sheets (MSDSs). • Always disconnect power source before hooking up or changing elec- •...
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