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Summary of Contents for B&R SDL4
- Page 1 SDL4 Converter User's manual Version: 2.01 (June 2021) Order no.: MASDL4CON-ENG Translation of the original documentation...
- Page 2 Publishing information B&R Industrial Automation GmbH B&R Strasse 1 5142 Eggelsberg Austria Telephone: +43 7748 6586-0 Fax: +43 7748 6586-26 office@br-automation.com Disclaimer All information in this manual is current as of its creation. The contents of this manual are subject to change without notice.
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Page 3: Table Of Contents
3.3 3-port SDL4 Converter for Automation PCs....................10 3.4 Connection options............................11 3.4.1 SDL4 operation............................11 3.4.1.1 SDL4 operation with SDL4 Converter via SDL................. 11 3.4.1.2 SDL4 operation with SDL4 Converter via DVI.................. 13 3.4.2 General limitations/characteristics......................14 3.4.2.1 USB endpoint analysis........................14 3.5 Design/Configuration............................. - Page 4 5.6.1 Procedure..............................36 6 Commissioning......................37 6.1 Switching on the device for the first time..................... 37 6.1.1 General information before switching on the device................37 6.1.2 Switching on the SDL4 Converter......................37 7 Software........................38 7.1 Upgrade information............................38 7.1.1 Firmware upgrade........................... 38 8 Maintenance......................39 8.1 Repairs/Complaints and replacement parts....................39...
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Page 5: Introduction
±0.1 mm Over 6 to 30 mm ±0.2 mm Over 30 to 120 mm ±0.3 mm Over 120 to 400 mm ±0.5 mm Over 400 to 1000 mm ±0.8 mm Table 3: Nominal dimension ranges SDL4 Converter User's manual V 2.01... -
Page 6: General Safety Guidelines
The following applies in addition to "Electrical assemblies with housing": • All persons handling electrical assemblies and devices in which electrical assemblies are installed must be grounded. • Assemblies are only permitted to be touched on the narrow sides or front plate. SDL4 Converter User's manual V 2.01... -
Page 7: Regulations And Measures
42 VDC. Touching one of these components can result in a life-threatening electric shock. There is a risk of death, serious injury or damage to property. SDL4 Converter User's manual V 2.01... -
Page 8: Ambient Conditions - Dust, Moisture, Aggressive Gases
The term "control systems" refers to all types of B&R products such as controllers (e.g. X20), HMI systems (e.g. Power Panel T30), process control systems (e.g. APROL) and supporting systems such as engineering workstations with Automation Studio. SDL4 Converter User's manual V 2.01... - Page 9 • Deployment of updates or patches for third-party software (non-B&R software) • Hardware replacement These tests should ensure that implemented security measures remain effective and that systems in the customer's environment behave as expected. SDL4 Converter User's manual V 2.01...
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Page 10: System Overview
System overview 3 System overview 3.1 Information about this user's manual This user's manual contains all necessary information about the SDL4 Converter. For information about SDL4 link modules and SDL4 transmitters, see the Automation Panel and Automation PC user's manuals. Information: All specifications in dimension diagrams and associated tables are in millimeters [mm]. -
Page 11: Connection Options
The brightness of the display can be set via the ADI Control Center. Operation with a USB type A/B cable The Automation Panel can be up to 100 m away from the SDL4 Converter; USB 2.0 is fully integrated in SDL4 and transferred over this distance. - Page 12 • SDL cable, USB type A/B cable, SDL3/SDL4 cable Operation without a USB type A/B cable The maximum distance for transferring data between the B&R industrial PC and SDL4 Converter (5COSD4.1000-00, 5COSD4.1001-00) is 10 m; USB 1.1 is fully integrated in the SDL transfer and transferred over this distance.
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Page 13: Sdl4 Operation With Sdl4 Converter Via Dvi
Automation Panel is connected to the SDL4 Converter using an SDL3/SDL4 cable. The touch screen data from the multi-touch screen is transferred via the USB type A/B cable. The Automation Panel can be up to 100 m away from the SDL4 Converter; USB 2.0 is fully integrated in SDL4 and transferred over this distance. -
Page 14: General Limitations/Characteristics
SDL4 currently supports up to eight downstream ports per hub. This means that it is possible to identify all eight ports on a given hub. By comparison, if SDL4 supported only four ports per hub, ports five to eight – on an eight- port hub –... - Page 15 • A maximum of two USB hubs with up to eight ports per hub is supported. • A maximum of six additional USB devices can be connected. • Maximum permissible USB endpoints: Endpoints Transfer rate of the devices High speed Full speed / Low speed SDL4 Converter User's manual V 2.01...
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Page 16: Design/Configuration
Terminal blocks Select 1 Power supply connector 0TB103.9 0TB103.91 Accessories Optional selection Cable strain relief clip 5ACCRHMI.0011-000 Only required for SDL operation. Only required for DVI operation. Optional for SDL operation, required for DVI operation. SDL4 Converter User's manual V 2.01... -
Page 17: System Data
The SDL4 Converter makes operation via SDL4 with Automation Panels possible for B&R industrial PCs that are not equipped with an SDL4 interface or SDL4 slot. This makes it easy to upgrade systems to SDL4 as part of retrofit measures and conversions. -
Page 18: Technical Data
Order number 5COSD4.1000-00 5COSD4.1001-00 General information LEDs Status, SDL4 Out Status, SDL4 Out 0, SDL4 Out 1, SDL4 Out 2 B&R ID code 0xF10C 0xF10D Certifications cULus E115267 Industrial control equipment... -
Page 19: Dimensions
All specifications in dimension diagrams and associated tables are in millimeters [mm]. 2D and 3D diagrams (DXF and STEP formats) can be downloaded from the B&R website (www.br-automation.com). 5COSD4.1000-00 5COSD4.1001-00 Figure 1: 5COSD4.1001-00 - Dimensions SDL4 Converter User's manual V 2.01... -
Page 20: Device Interfaces
"+24 VDC power supply" on page 21 "SDL/DVI In interface" on page 22 "Grounding" on page 21 "USB In interface" on page 23 "SDL4 Out interfaces" on page 23 5COSD4.1001-00 View A View B Figure 2: 5COSD4.1001-00 - Device interfaces overview Legend "LED status indicators"... - Page 21 For example, a copper strip must be attached to the ground connection at a central grounding point of the control cabinet or system in which the device is installed. The wire cross section should be as large as possible (at least 2.5 mm²). SDL4 Converter User's manual V 2.01...
- Page 22 1920 x 1080 5CADVI.0018-00 5CADVI.0018-00 5CADVI.0018-00 5CADVI.0018-00 5CADVI.0018-00 5CADVI.0018-00 5CADVI.0018-00 5CADVI.0050-00 5CADVI.0050-00 5CADVI.0050-00 5CADVI.0050-00 5CADVI.0050-00 5CADVI.0050-00 5CADVI.0050-00 The maximum cable length for DVI transfer is limited to 5 m due to the USB specification. SDL4 Converter User's manual V 2.01...
- Page 23 System overview 3.6.2.1.4 SDL4 Out interfaces The SDL4 Out interfaces are female RJ45 connectors and operated with SDL4 transmission technology. Quantity and description • 5COSD4.1000-00: 1 SDL4 output (SDL4 Out) • 5COSD4.1001-00: 3 SDL4 outputs (SDL4 Out 0-2) Information: Hot plugging output devices on the interface for service purposes is supported by the hardware and graphic drivers of approved operating systems.
- Page 24 No active SDL and SDL4 connection. • SDL4 Out 1 • SDL4 Out 2 Blinking No active SDL and SDL4 connection, but link (approx. 1 partner found. Information: In DVI mode, this LED blinks to indi- cate limited SDL4 operation.
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Page 25: Overview
Connector 24 VDC - 3-pin, female - Screw clamp terminal block 3.31 mm² 0TB103.91 Connector 24 VDC - 3-pin, female - Cage clamp terminal block 3.31 mm² 5ACCRHMI.0011-000 Strain relief USB - For APC2100/APC2200 - For SDL3 Converter/SDL4 Converter Converter 5COSD4.1000-00 SDL to SDL4 1x converter 5COSD4.1001-00... -
Page 26: Dimensioning
If the specified spacing for air circulation cannot be maintained, the maximum specified temperatures of the temperature sensors (see "Temperature sensors" on page 27) must be monitored by the user and appropriate measures taken if these values are exceeded. SDL4 Converter User's manual V 2.01... -
Page 27: Temperature Monitoring
Dimensioning 4.2 Temperature monitoring Two sensors monitor the temperature values in the SDL4 Converter. The values specified represent the defined maximum temperature at this measuring point. If the temperature is exceeded, no alarm is triggered. ADI sensors Max. specified temperature [°C]... -
Page 28: Installation And Wiring
If the load-bearing capacity of the mounting surface is insufficient, or if the fastening material is inadequate or incorrect, the device may fall and become damaged. • To avoid overheating, the device is not permitted to be placed near other heat sources. SDL4 Converter User's manual V 2.01... - Page 29 If third-party devices or components are used, the relevant manufacturer's documentation must be observed. If lim- itations or interactions by or with third-party products are possible, this must be taken into account in the application. SDL4 Converter User's manual V 2.01...
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Page 30: Installing The Sdl4 Converter
EN 50022 standard. 5.2.1 Procedure 1. Attach the SDL4 Converter in the desired position to the top-hat rail (1) and press down (2) on the device to engage the locking mechanism (3). SDL4 Converter User's manual V 2.01... -
Page 31: Installing The Cable Strain Relief Clip
Installation and wiring 5.3 Installing the cable strain relief clip 1. The cable strain relief clip must be positioned on the SDL4 Converter according to the following figure and secured with the supplied locating screws (M3, max. tightening torque 0.5 Nm). -
Page 32: Connecting To The Power Grid
➁ as shown in the figure below. Close the terminal contact by removing the screwdriver. It is important to pay attention to the label on the spring clamp terminal ④. 24 VDC 0 VDC SDL4 Converter User's manual V 2.01... -
Page 33: Connecting The Power Supply To A B&R Device
(e.g. power supply unit). 1. Carry out electrostatic discharge on the housing or at the ground connection. 2. Connect the power supply connector to the B&R device and tighten the mounting screws (max. tightening torque 0.5 Nm). SDL4 Converter User's manual V 2.01... -
Page 34: Grounding Concept - Functional Ground
The functional ground on the B&R device is marked with the following symbol: Legend Power supply connection +24 VDC pin 2 Central grounding point Ground connection At least 1.5 mm² At least 2.5 mm² SDL4 Converter User's manual V 2.01... -
Page 35: Connecting Cables
5.5 Connecting cables Information: B&R generally recommends connecting swing arm devices to the Automation PC via SDL4 in- stead of SDL. The Cat 6 / Cat 7 cables used with SDL4 are much easier to install and connect. When connecting or installing cables, the bend radius specification must be observed. -
Page 36: Removing The Sdl4 Converter
5.6 Removing the SDL4 Converter 5.6.1 Procedure 1. Pull the SDL4 Converter downwards (1) and slightly in the opposite direction away from the top-hat rail (2). This releases the locking mechanism for the top-hat rail installation. SDL4 Converter User's manual V 2.01... -
Page 37: Commissioning
• All connection cables are connected correctly. • An Automation PC or Panel PC and Automation Panel are connected. 6.1.2 Switching on the SDL4 Converter Procedure 1. Connect the power supply and switch it on. -
Page 38: Software
To upgrade the firmware, an APC910/PPC900, APC2200 or APC3100/PPC3100 with compatible MTCX firmware must be connected in addition to an Automation Panel with an SDL4 link module. A current firmware upgrade can be downloaded directly from the Downloads section of the B&R website (www.br-... -
Page 39: Maintenance
Repairs are therefore only permitted to be carried out by authorized qualified personnel at the manufacturer's premises. To process a repair/complaint, a repair order or complaint must be created via the B&R Material Return Portal on the B&R website (www.br-automation.com). SDL4 Converter User's manual V 2.01... -
Page 40: International And National Certifications
EN 61000-6-4:2007 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission stan- dard for industrial environments Information: The declarations of conformity are available on the B&R website under Declarations of conformity. SDL4 Converter User's manual V 2.01... -
Page 41: Certifications
Products with this mark are tested by an accredited test laboratory and certified by the ACMA. The mark is valid for Australia/Oceania and facilitates the certification of your machines and systems in this economic area (based on EU conformity). SDL4 Converter User's manual V 2.01... -
Page 42: Accessories
Description 5ACCRHMI.0000-000 REP HMI grounding clip 5ACCRHMI.0011-000 REP strain relief USB - For APC2100/APC2200 - For SDL3 Converter/SDL4 Converter 10.2 Installation accessories Suitable tool sets can be ordered to easily install B&R industrial PCs and converters. • ESD-protected • Screwdriver with quick-change chuck •... -
Page 43: 0Tb103.9X
Yes, but applies only if all components installed in the complete system have this certification and are listed on the associated DNV GL certificate for the product family. The cage clamp terminal block cannot be used side by side. The limit data for each I/O module must be taken into consideration. SDL4 Converter User's manual V 2.01... -
Page 44: Cable Strain Relief Clip
10.5 Cable strain relief clip 10.5.1 General information A cable strain relief clip is available for the SDL4 Converter. The locating screws and cable ties required for installation on the device are included in delivery. For details about installation, see "Installing the cable strain relief clip"... -
Page 45: Environmentally Friendly Disposal
Electronics recycling Operating and monitoring devices Uninterruptible power supplies Batteries and rechargeable batteries Cables Paper/Cardboard packaging Paper/Cardboard recycling Plastic packaging material Plastic recycling Disposal must be carried out in accordance with applicable legal regulations. SDL4 Converter User's manual V 2.01...
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