B&R 5COSD4.1002-00 User Manual

B&R 5COSD4.1002-00 User Manual

Sdl4/dvi converter
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SDL4/DVI Converter
User's manual
Version: 1.12 (April 2020)
Order no.: MASDL4DVI-ENG
Translation of the original documentation
All values in this manual are current as of its creation. We reserve the right to change the contents of this manual
without notice. B&R Industrial Automation GmbH is not liable for technical or editorial errors and defects in this
manual. In addition, B&R Industrial Automation GmbH assumes no liability for damages that are directly or indirectly
attributable to the delivery, performance or use of this material. We point out that the software and hardware
designations and brand names of the respective companies used in this document are subject to general trademark,
brand or patent protection.

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Summary of Contents for B&R 5COSD4.1002-00

  • Page 1 SDL4/DVI Converter User's manual Version: 1.12 (April 2020) Order no.: MASDL4DVI-ENG Translation of the original documentation All values in this manual are current as of its creation. We reserve the right to change the contents of this manual without notice. B&R Industrial Automation GmbH is not liable for technical or editorial errors and defects in this manual.
  • Page 2: Table Of Contents

    3.3.1 SDL4-DVI connection option........................9 3.3.2 General limitations/characteristics......................10 3.3.2.1 USB endpoint analysis........................10 3.4 Design/Configuration............................. 11 3.5 System data..............................12 3.5.1 5COSD4.1002-00............................ 12 3.5.1.1 General information..........................12 3.5.1.2 Order data............................12 3.5.1.3 Technical data............................13 3.5.1.4 Dimensions............................14 3.5.2 Device interfaces and slots........................15 3.5.2.1 Device interfaces - Overview......................15...
  • Page 3 Table of contents 6 Commissioning......................30 6.1 Basic information............................30 6.2 Switching on the device for the first time..................... 30 6.2.1 General information before switching on the device................30 6.2.2 Switching on the SDL4/DVI Converter....................30 7 Software........................31 7.1 Updates................................. 31 8 Maintenance......................32 8.1 Repairs/Complaints and replacement parts....................32 9 International and national certifications...............33 9.1 Directives and declarations...........................33...
  • Page 4: Introduction

    Introduction 1 Introduction 1.1 Manual history Version Date Change 1.00 June 2019 • First version 1.05 July 2019 • Updated "+24 VDC power supply" on page • 1.10 September 2019 Updated temperature specifications in "Technical data" on page 13 "USB interfaces" on page 1.11 January 2020 •...
  • Page 5: General Safety Guidelines

    General safety guidelines 2 General safety guidelines 2.1 Intended use Programmable logic controllers, operating and monitoring devices (e.g. industrial PCs, Power Panels, Mobile Pan- els) as well as uninterruptible power supplies from B&R have been designed, developed and manufactured for normal use in industry.
  • Page 6: Transport And Storage

    General safety guidelines When using programmable logic controllers as well as when using operating and monitoring devices as control systems in conjunction with a Soft PLC (e.g. B&R Automation Runtime or similar product) or Slot PLC (e.g. B&R LS251 or similar product), the safety measures that apply to industrial controllers (protection by protective equip- ment such as emergency stops) must be observed in accordance with applicable national and international regu- lations.
  • Page 7: Programs, Viruses And Malicious Programs

    General safety guidelines 2.6.3 Programs, viruses and malicious programs Any data exchange or installation of software using data storage media (e.g. floppy disk, CD-ROM, USB flash drive) or via networks or the Internet poses a potential threat to the system. It is the direct responsibility of the user to avert these dangers and to take appropriate measures such as virus protection programs and firewalls to protect against them and to use only software from trustworthy sources.
  • Page 8: System Overview

    System overview 3 System overview 3.1 Information about this user's manual This user's manual contains all necessary information about the SDL4/DVI Converter. For information about B&R industrial PCs, see the respective user's manuals. Information: All specifications in dimension diagrams and associated tables are in millimeters [mm]. 3.2 SDL4/DVI Converter for Automation PCs The SDL4/DVI Converter makes operation via SDL4 with Automation PCs possible for monitors and panels that are only equipped with a DVI inter-...
  • Page 9: Connection Options

    System overview 3.3 Connection options 3.3.1 SDL4-DVI connection option With the SDL4/DVI Converter, monitors and panels that are only equipped with a DVI interface can also be con- nected to a B&R industrial PC with SDL4 even over long distances. Various USB devices can be connected to the 3 available USB interfaces (e.g.
  • Page 10: General Limitations/Characteristics

    System overview 3.3.2 General limitations/characteristics • USB 2.0 transfer is limited to 150 Mbit/s with SDL4. • If multiple USB devices are connected to the panel, it is important to note that only a certain number of USB endpoints are available. If this number is exceeded, communication problems with the USB devices may occur.
  • Page 11: Design/Configuration

    System overview 3.4 Design/Configuration Configuration SDL4/DVI Converter Select 1 5COSD4.1002-00 (SDL4/DVI) SDL3/SDL4/PoE cables Select 1 5CASD3.0030-00 5CASD3.0050-00 5CASD3.0100-00 5CASD3.0150-00 5CASD3.0200-00 5CASD3.0300-00 5CASD3.0500-00 5CASD3.1000-00 DVI cables Select 1 5CADVI.0018-00 5CADVI.0050-00 Terminal blocks Select 1 Power supply connector 0TB103.9 0TB103.91 Accessories Optional selection Cable strain relief clip 5ACCRHMI.0012-000...
  • Page 12: System Data

    Accessories 5ACCRHMI.0000-000 REP HMI grounding clip 5ACCRHMI.0012-000 REP strain relief USB - For SDL4/DVI Converter DVI cables 5CADVI.0018-00 DVI-D cable - 1.8 m 5CADVI.0050-00 DVI-D cable - 5 m Table 1: 5COSD4.1002-00 - Order data SDL4/DVI Converter User's manual V1.12...
  • Page 13: Technical Data

    80 mm Weight Approx. 420 g Table 2: 5COSD4.1002-00 - Technical data EN 60950 requirements must be observed. The temperature specifications correspond to a specification at 500 meters. The max. ambient temperature is typically derated 1°C per 1000 meters starting at 500 m above sea level.
  • Page 14: Dimensions

    System overview 3.5.1.4 Dimensions Information: All specifications in dimension diagrams and associated tables are in millimeters [mm]. 2D and 3D diagrams (DXF and STEP formats) can be downloaded from the B&R website (www.br-automation.com). SDL4/DVI Converter User's manual V1.12...
  • Page 15: Device Interfaces And Slots

    System overview 3.5.2 Device interfaces and slots 3.5.2.1 Device interfaces - Overview Information: The interfaces available on the device or module are numbered for the purpose of clear differentiation. The numbering used by the operating system may deviate, however. View A View B Legend "LED status indicators"...
  • Page 16 System overview 3.5.2.1.2 Grounding Caution! The functional ground (power supply pin 2 and ground connection) must be connected to the central grounding point (e.g. control cabinet or system) via the shortest possible path with the lowest possible resistance and with the largest possible wire cross section. This type of grounding is mandatory for proper functionality.
  • Page 17 System overview 3.5.2.1.4 DVI Out interface The DVI interface is a female DVI-I connector with a maximum resolution of 1920 x 1200 pixels and uses DVI-D transmission technology. Information: Hot plugging output devices on the interface for service purposes is supported by the hardware and graphic drivers of approved operating systems.
  • Page 18 System overview 3.5.2.1.5 LED status indicators Position Color Status Explanation Power Green Device ready for operation SDL4 In Yellow Active SDL4 connection. No active SDL4 connection. DVI Out Yellow Blinking Active DVI connection. (approx. 2.5 Hz) No DVI connection. 3.5.2.1.6 USB interfaces Warning! USB peripheral devices can be connected to the USB interfaces.
  • Page 19: Overview

    Connector 24 VDC - 3-pin female - Screw clamp terminal block 3.31 mm² 0TB103.91 Connector 24 VDC - 3-pin female - Cage clamp terminal block 3.31 mm² 5ACCRHMI.0012-000 REP strain relief USB - For SDL4/DVI Converter Converter 5COSD4.1002-00 SDL4/DVI Converter DVI cables 5CADVI.0018-00 DVI-D cable - 1.8 m 5CADVI.0050-00...
  • Page 20: Dimensioning

    Dimensioning 4 Dimensioning 4.1 Spacing for air circulation To ensure sufficient air circulation, a specified clearance must be provided above, below, to the side and behind the device. For the minimum specified clearance, see the following diagrams. This is valid for all variants. Information: The following figure and table exclusively show the thermal view of the complete system.
  • Page 21: Installation And Wiring

    Installation and wiring 5 Installation and wiring 5.1 Basic information A damaged device has unpredictable properties and states. The unintentional installation or startup of a damaged device must be prevented. The damaged device must be marked as such and made inaccessible, or it must be returned for repairs immediately.
  • Page 22 Installation and wiring General installation instructions • When installed in a closed housing, there must be sufficient volume for air circulation, see "Spacing for air circulation" on page • When connecting installed or connected peripherals, follow the instructions in the peripheral device's doc- umentation.
  • Page 23: Installing The Sdl4/Dvi Converter

    Installation and wiring 5.2 Installing the SDL4/DVI Converter The frame on the back of the device allows the system to be installed on a top-hat rail (TS35) that corresponds to the EN 50022 standard. Figure 1: Top-hat rail 5.2.1 Procedure 1.
  • Page 24: Installing The Cable Strain Relief Clip

    Installation and wiring 5.3 Installing the cable strain relief clip 1. The cable strain relief clip must be positioned on the SDL4/DVI Converter according to the following figure and secured with the supplied locating screws (M3, max. tightening torque 0.5 Nm). The length overhang is not permitted to be removed, and the cable strain relief clip is not permitted to be installed elsewhere on the device.
  • Page 25: Connecting To The Power Grid

    Installation and wiring 5.4 Connecting to the power grid Danger! • The entire power supply must be disconnected and electrostatic discharge must take place on the housing or ground connection before removing any covers or components from the device and installing or removing any accessories, hardware or cables. •...
  • Page 26 Installation and wiring 1. Carry out electrostatic discharge on the housing or at the ground connection. 2. Connect the power supply connector to the B&R device and tighten the mounting screws (max. tightening torque 0.5 Nm). SDL4/DVI Converter User's manual V1.12...
  • Page 27: Grounding Concept

    • Observe the shielding concept of the conductors. All data cables connected to the device must be shielded. The functional ground on the B&R device is marked with the following symbol: Figure 3: On the 5COSD4.1002-00, the grounding and power supply connections are located on the underside of the device. Legend...
  • Page 28: Connecting Cables

    Installation and wiring 5.5 Connecting cables When connecting or installing cables, the bend radius specification must be observed. For this specification, see the technical data of the respective cable. The maximum tightening torque of the locating screws is 0.5 Nm. Bend radius Locating screws SDL4/DVI Converter User's manual V1.12...
  • Page 29: Removing The Sdl4/Dvi Converter

    Installation and wiring 5.6 Removing the SDL4/DVI Converter 5.6.1 Procedure 1. Pull the SDL4/DVI Converter downwards (1) and slightly in the opposite direction away from the top-hat rail (2). This releases the locking mechanism for the top-hat rail installation. SDL4/DVI Converter User's manual V1.12...
  • Page 30: Commissioning

    Commissioning 6 Commissioning 6.1 Basic information Before the device is started up, it must be gradually adapted to room temperature! 6.2 Switching on the device for the first time 6.2.1 General information before switching on the device Checklist Before the device is started up for the first time, the following points must be checked: •...
  • Page 31: Software

    Software 7 Software 7.1 Updates No updates are required for the SDL4/DVI Converter. SDL4/DVI Converter User's manual V1.12...
  • Page 32: Maintenance

    Maintenance 8 Maintenance The following chapter describes the maintenance work that can be carried out by a qualified and trained end user. Information: Only components approved by B&R are permitted to be used for maintenance work. 8.1 Repairs/Complaints and replacement parts Danger! Unauthorized opening or repair of a device may result in personal injury and/or serious damage to property.
  • Page 33: International And National Certifications

    International and national certifications 9 International and national certifications 9.1 Directives and declarations 9.1.1 CE marking All directives applicable to the respective product and their harmonized EN standards are met. 9.1.2 EMC Directive The products meet the requirements of EU directive "Electromagnetic compatibility 2014/30/EU" and are designed for industrial applications: EN 61131-2:2007 Programmable controllers - Part 2: Equipment requirements and tests...
  • Page 34: Certifications

    International and national certifications 9.2 Certifications Danger! A complete system can only receive certification if all individual components installed and connected in it have the corresponding certifications. If an individual component is used that does not have the corresponding certification, the complete system will also not be certified. B&R products and services comply with applicable standards.
  • Page 35: Accessories

    Accessories 10 Accessories The following accessories have undergone functional testing by B&R in connection with the device used and can be operated with this device. Possible limitations regarding operation with individual components other than the complete system must be taken into account, however. All individual specifications of the components must be observed when operating the complete system.
  • Page 36: 0Tb103.9X

    Accessories 10.2 0TB103.9x 10.2.1 General information 1-row 3-pin terminal block 0TB103 is used for the power supply. 10.2.2 Order data Model number Short description Figure Accessories 0TB103.9 Connector 24 VDC - 3-pin female - Screw clamp terminal block 3.31 mm² 0TB103.91 Connector 24 VDC - 3-pin female - Cage clamp terminal block 3.31 mm²...
  • Page 37: Cables

    Accessories 10.3 Cables 10.3.1 SDL3/SDL4 cables 10.3.1.1 5CASD3.xxxx-00 10.3.1.1.1 General information 5CASD3.xxxx-00 SDL3/SDL4 cables are designed to transfer SDL3/SDL4 data and enable easy cable installation. Due to the RJ45 connector, the cable is also suitable for narrow feed-throughs, e.g. in swing arm shafts. Caution! The cable is only permitted to be connected/disconnected when the power is switched off.
  • Page 38 Accessories Model number 5CASD3. 5CASD3. 5CASD3. 5CASD3. 5CASD3. 5CASD3. 5CASD3. 5CASD3. 0030-00 0050-00 0100-00 0150-00 0200-00 0300-00 0500-00 1000-00 Wires Wire insulation Polyethylene (PE) Wire colors Green/White-green, orange/white-orange, blue/white-blue, brown/white-brown Shield Aluminum foil and braided wire shield composed of tinned copper wires Type Bare copper strand, 4x 2x 26/7 AWG Bare copper strand, 4x 2x 23/1 AWG...
  • Page 39 Accessories 10.3.1.1.6 Cable pinout If you wish to assemble a suitable cable yourself, the cable must be wired according to this pinout. Information: Functionality is only guaranteed for the cables available from B&R. P inout per TIA/EIA 568A wh/gn wh/or wh/bl wh/br Shield...
  • Page 40: Dvi Cables

    Accessories 10.3.2 DVI cables 10.3.2.1 5CADVI.0xxx-00 10.3.2.1.1 General information 5CADVI.0xxx-00 DVI cables are designed for use in fixed installations. Caution! The cable is only permitted to be connected/disconnected when the power is switched off. 10.3.2.1.2 Order data Model number Short description Figure DVI cables 5CADVI.0018-00...
  • Page 41 Accessories 10.3.2.1.4 Bend radius specification Ferrite bead Connector Bend radius Bend radius Connector - Ferrite bead Ferrite bead - Ferrite bead Ferrite bead Ferrite bead 10.3.2.1.5 Dimensions 25 ±5 40 ±1 Length SDL4/DVI Converter User's manual V1.12...
  • Page 42 Accessories 10.3.2.1.6 Cable pinout If you wish to assemble a suitable cable yourself, the cable must be wired according to this pinout. Information: Functionality is only guaranteed for the cables available from B&R. DVI-D (24+1), male DVI-D (24+1), male Cable shield Cable shield SDL4/DVI Converter User's manual V1.12...
  • Page 43: Cable Strain Relief Clip

    Accessories 10.4 Cable strain relief clip 10.4.1 5ACCRHMI.0012-000 10.4.1.1 General information Cable strain relief clip 5ACCRHMI.0012-000 is available for the SDL4/DVI Converter. The locating screws and cable ties required for installation on the device are included in delivery. For details about installation, see "Installing the cable strain relief clip"...
  • Page 44: Environmentally Friendly Disposal

    Environmentally friendly disposal 11 Environmentally friendly disposal All programmable logic controllers, operating and monitoring devices and uninterruptible power supplies from B&R are designed to have as little impact on the environment as possible. 11.1 Separation of materials To ensure that devices can be recycled in an environmentally friendly manner, it is necessary to separate out the different materials.
  • Page 45 Publishing information SDL4/DVI Converter User's manual V1.12...
  • Page 46 Publishing information Publishing information B&R Industrial Automation GmbH B&R Strasse 1 5142 Eggelsberg Austria Telephone: +43 7748 6586-0 Fax: +43 7748 6586-26 office@br-automation.com SDL4/DVI Converter User's manual V1.12...

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