ABB Slimline XRG2/3 Series Installation Instructions Manual

Switch disconnector fuse

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I N S TA L L AT I O N I N S T R U C TI O N

Switch Disconnector Fuse

Slimline XRG2/3

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Summary of Contents for ABB Slimline XRG2/3 Series

Page 1 — I N S TA L L AT I O N I N S T R U C TI O N Switch Disconnector Fuse Slimline XRG2/3...
Page 2: Table Of Contents
— Tableofcontents Useofsymbols Busbar overview Manual operation Motor operation Fuse replacement Accessory...
Page 3: UseOfSymbols
SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Useofsymbols Hazardous voltage Caution Warnsaboutasituationwhereahazardous Provides important information or warns voltagemaycausephysicalinjurytoaper - aboutasituationthatmayhaveadetrimen - sonordamagetoequipment. taleffectonequipment. General warning Information Warnsaboutasituationwheresomething Provides important information about the otherthanelectricalequipmentmaycause equipment. physicalinjurytoapersonordamageto equipment.
Page 4 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Receiving,handlingandstorage Receiving and handling Uponreceipt,carefullyinspecttheswitch fordamagethatmayhaveoccurredduring transit.Ifdamageisevident,orthereisvis - ible indication of rough handling,immedi- Warning atelyfileadamageclaimwiththetranspor - tationcompany,andnotifyyourlocalABB salesoffice. HAZARD OF EQUIPMENT Donotremovetheshippingpackageuntil OVERTURNING readytoinstalltheswitch. Whenmovingwithaforklift,donotre - Storage movetheshippingpackageuntilthedevice Iftheunitwillnotbeplacedintoserviceim - isinitsfinallocation. mediately,storetheswitchonitsoriginal packageinaclean,drylocation.Toprevent...
Page 5 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Readthesesafetyinstructions carefullybeforeusingthisproduct! HAZARDOFELECTRICSHOCK, EXPLOSION,ORARCFLASH • Apply appropriate personal protective equipmentandfollowsafeelectricalwork practices. Danger • Thisequipmentmustonlybeinstalled andservicedbyqualifiedelectricalper- sonnel. • Before performing visual inspections, tests,ormaintenanceontheequipment, disconnectallsourcesofelectricpower. Assumethatallcircuitsareliveunless theyarecompletelydeenergized,tested, grounded,andtagged.Payparticularat- tentiontothedesignofthepowersys - tem.Considerallsourcesofpower,in - cluding the possibility of backfeeding. •...
Page 6: Busbar Overview
SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Busbar overview 50/5-2p 50/5-3p 50/5-4p 50/10-2p 50/10-3p 50/10-4p...
Page 7 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Busbar overview 185/10-2p 77.5 185/10-3p 77.5 185/10-4p 97.5 77.5...
Page 8: Manual Operation
SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Manual operation 45° XRG contact is inserted into the busbar with quick push of hands after the left and right positioning pins inserted into holes of the bracket.
Page 9: Motor Operation
SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Motor operation 45° XRG contact is inserted into the busbar with quick push of hands after the left and right positioning pins inserted into holes of the bracket.
Page 10 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Motor operation Signal: >0.5 sec or permanent Close Open Hexagon socket head cap screw 3mm -40 revolutions approximately Front cover must be locked before operating...
Page 11 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Motor operation (*) Will go to NO at loss of +24V power supply, even when the XR apparatus is in closed position. For indication purposes only. (*) Motor multiplug connect diagram is different from ITS+Motor configurations. Refer to the ITS page of instruction.
Page 12: Its
Ekip Connect, use the USB connector at the bottom side of the Ekip Display. The connection cable has to be the T&P cable kit( Order code : 1SDA066989R0001 ) The Ekip Connect software tool can be downloaded for free at: http://library.abb.com...
Page 13 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — The TCP Module (Order code : 1SDR002136A1801) has to use two Ethernet cable RJ45, Shielded Twisted Pair, CAT5 or ITS with TCP Module above. First cable (Length about 410mm) connect TCP Module with PCB. Second cable connect PCB with outside Ethernet Cable equipment.
Page 14 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — 4. Install the ITS module into the transparent base. Use cable tie (1) to tie the RJ45 network cable to the transparent base. 6. Insert the RJ45 network cable into the 5. Use cable tie (2) to tie the RJ45 network slot of the PCB substrate (3).
Page 15 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Terminal Signal 24VDC 24VGND(0V) RS- 4850V RS- 485+(A) RS- 485 - (B) Multiplug Ifaterminationresistoris needed,itmustbefitted Strap here for Strap here for toterminals4and5in Terminal feed Busbar feed thelastITS2.1orITS2.D unitinthemultidrop line.
Page 16 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 TechnicaldataforXRITS2.1andITS2.D Inputvoltagelimits Powersupply 24VDC±20% Powerconsumption Functionalcharacteristics Voltagemeasuringrange 10 - 900VAC Measuredcurrentrange 0 - 1,3xIn Measuringrangetemperature 0 - 127 ⁰C Measuringaccuracy(Voltageandcurrent) ±1% Nominallinetolinevoltage - 20% ElectronicFuseMonitoringdetectionlevel ≥1s ElectronicFuseMonitoringoperatingtime Signalingoutputterminals(multiplug) Conductorcrosssectionstrandedmin. 0.25 mm Conductorcrosssectionstrandedmax. 1.5 mm Conductorcrosssectionstranded,withferrulewithoutplasticsleevemax.
Page 17: Efm
SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Red LED: One or more fuses are blown Green LED: All fuses are OK DiagramXRDC110/500EFM DiagramXRACEFM F2 F3 11 NO 11 NO 13 NC 13 NC 12 NO/NC 12 NO/NC Q1 in open state V1 V2 Q1 in open state V1 V2...
Page 18 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Application 280-880V 40-140 ±5% The EFM unit will survive an insulation test voltage of 1.6kV. However, by insulation test, we recommend that the EFM module can be completely removed by also disconnecting the internal plug to the rear side of the Multiplug.
Page 19: Fuse Replacement
SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Fuse replacement 10Nm...
Page 20 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Accessory Guide rail...
Page 21 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Accessory Multiplug...
Page 22 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Accessory Contact extension 2,5Nm...
Page 23 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Accessory 1.5-2 Nm 10 mm 1...6 mm² 1...4 mm² Use pneumatic tool with 19 mm socket calibrated to 30 Nm to fasten the three bolts. 30Nm 30Nm 30Nm *Top cover is missing just for illustration purpose, do not disassemble.
Page 24 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Accessory A-meter T1-S2 T1-S1 A-S1 A-S2...
Page 25 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Accessory Auxiliary switch...
Page 26 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Accessory Auxiliary switch Diagram for multiplug with motor EFM NO C.T.No.1 EFM NO/NC EFM NC C.T.No.2 Position feedback NO Field closed Field open C.T.No.3 Field common +24VDC Spare Neutral(0V) Spare Diagram for multiplug without motor EFM NO EFM NO/NC C.T.No.1...
Page 27: Accessory
SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Accessory Xr23 Double handle 2. Unscrew the three screws on 1. Remove the frontcover from the switches. the bottom of each handle. 3. Rotate the upper part of the handles away from the bottom part.
Page 28 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Accessory Switch replacement tool...
Page 29 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Cable shrouds installation 1. Install the cable ( the width of right 4. Insert the 3 pole cable shroud. bracket≤25mm) 12mm ≤25mm 30 Nm 25...240 mm² 5. Install the cable. 2. Open the 3 pole cable shroud and cover it onto the cables.
Page 30 S W I TC HD I SCO N NEC TO R FUSE,X R G2 /3 — MNS arc protection back cover for XRG 1. Install the MNS arc protection back covers to the electrical cabinet . 2. Install 3 pole switch to the electrical cabinet. Note: For XRG2/3-50/5 3P version...
Page 31 S W I TC HD I SCO N NEC TO R FUSE,X R G2 /3 — RBBS arc protection back cover for XRG 1. Install the RBBS arc protection back cover for XRG to the electrical cabinet. 2. Install 3 pole switch to the electrical cabinet. Note: For XRG2/3-50/10-3P For XRG2/3-50/10-3P with contact extensions...
Page 32 SWITC HD ISCO NNEC TO R FUSE,XRG2/3...
Page 33 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 — Notes...
Page 34 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 —...
Page 35 SWITC HD ISCO NNEC TO R FUSE,XRG2/3 —...
Page 36 — Contactus ABB Oy Smart Power P.O. Box 622 FI-65101 Vaasa Finland https://new.abb.com/contact-centers > Low Voltage Products and Systems © Copyright 2019 ABB. All rights reserved. Specifications subject to change without notice.

This manual is also suitable for:

Xrg2/3-50/5 Xrg2/3-50/10-3p