Related Manuals for Masterweld MW1901
Summary of Contents for Masterweld MW1901
- Page 1 Page 1 of 34 MW1901 INSTRUCTION MANUAL FOR USE AND MAINTENANCE ©| AES Industrial Supplies Ltd | all rights reserved reproduction of this manual, even partial, is forbidden.
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Page 2: Table Of Contents
Guarantee ac�vation form (with repairs by authorised centres) ..........13 General description of the machine ..................14 Technical data of the MW1901 T unit ..................16 Technical data of the MW1901 H unit ..................17 Description of machine components ..................18 INSTALLATION .......................... - Page 3 Page 3 of 34 MW1901 Detail of maintenance operations of the equipment .............32 SPARE FILTERS ......................... Filter Codes ..........................33 ©| AES Industrial Supplies Ltd | 2019 all rights reserved reproduction of this manual, even partial, is forbidden.
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Page 4: Scope Of The Operating And Maintenance Manual
Page 4 of 34 MW1901 INTRODUCTION Description Scope of the operating and maintenance manual This instruc�on manual is an integral part of the machine and has the purpose of providing all the necessary informa�on for the following purposes: Raise the awareness of operators as regards safety ma�ers;... -
Page 5: Storage Of The Instruction Manual
Page 5 of 34 MW1901 INTRODUCTION Description Storage of the instruction manual The instruc�on manual must be kept safely and must be handed over to new owners in case of sale throughout the life cycle of the machine. To help preserve the manual in good condi�on it must be handled with care and with clean hands, and it must not be placed on dirty surfaces. -
Page 6: Glossary And Pictograms
Page 6 of 34 MW1901 INTRODUCTION Description Glossary and pictograms This paragraph lists some terms which are not commonly used or with a meaning different from the common one. The meaning of the abbrevia�ons and pictograms used is described below. The abbrevia�ons and pictograms are used to indicate operator qualifica�ons and state of the machine;... - Page 7 Page 7 of 34 MW1901 NUMBER OF OPERATORS The suitable number of operators, able to carry out the opera�on described in an op�mal way, as established by a careful manufacturer analysis, whereby a different number of operators might not make it possible to obtain the expected result or might endanger the safety of the personnel involved.
- Page 8 Page 8 of 34 MW1901 PICTOGRAMS CONCERNING THE STATE OF THE MACHINE Pictograms inside a square/rectangle provide INFORMATION. Symbol Descrip�on Machine off: with hydraulic or electric power supply disconnected. Machine on: with hydraulic or electric power supply connected and in safe stop condi�on with open mobile protective devices (specifying which);...
- Page 9 Page 9 of 34 MW1901 SAFETY SIGNS The pictograms inside a triangle indicate DANGER; • The pictograms inside a circle mean PROHIBITION/OBLIGATION. • Symbol Descrip�on Dangerous electric to voltage Danger of crushing of upper limbs Danger of entanglement Danger of being dragged by machine parts...
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Page 10: Manufacturer's Identifica�On Data
Page 10 of 34 MW1901 GENERAL INFORMATION Description Supplier identification data Importer & Distributor of MasterWeld Products; AES Industrial Supplies Ltd REGISTERED OFFICE – ADMINISTRATIVE OFFICE Olympic House, Southmead Park, Colle�, Didcot, Oxfordshire, OX11 7WB AFTER SALES/SPARE PARTS SERVICE Phone: 0044 (0) 1235 510717 Fax: 0044 (0) 1235 818610 Email: orders@aes-sales.com... -
Page 11: Machine Iden�Fication And Data Plates (If They Are Present)
Page 11 of 34 MW1901 GENERAL INFORMATION Description Machine identification and data plates (if they are present) Each machine is fitted with a CE plate with indelible identifica�on data. All communica�ons with the supplier or technical assistance centres must refer to the said data. - Page 12 Page 12 of 34 MW1901 EC DECLARATION OF CONFORMITY (Annex IIA DIR. 2006/42/CE) Manufactured in Europe for AES Industrial Supplies Ltd Company Olympic House, Southmead Park, Colle� OX11 7WB Oxfordshire Address Zip code Province Didcot United Kingdom City Country DECLARES THAT THE MACHINE Wall-Mounted Welding Fume Extrac�on Unit...
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Page 13: Guarantee Ac�Vation Form (With Repairs By Authorised Centres)
Page 13 of 34 MW1901 Description Guarantee activation form (with repairs by authorised centres) BUYER’S DETAILS: COMPANY NAME ▼ _______________________________ Section to be filled in and returned in a sealed envelope to: BUSINESS/PROFESSION/DEPARTMENT ▼ _______________________________ Olympic House, Southmead Park, Colle�, Didcot, Oxfordshire, OX11 7WB USER DATA (Surname and Name) ▼... -
Page 14: General Description Of The Machine
Its small size and versa�lity of installa�on, allows you to use the machine even in special condi�ons where the space available is very few, possibly even for a machine on wheels. The filtra�on sec�on depending on the version is as follows: FILTRATION LEVEL MW1901 T MW1901 H METAL PRE-FILTER METAL PRE-FILTER... - Page 15 Page 15 of 34 MW1901 MW1901 supports 3 or 4 m length arms; these can be of the following types: MasterFlex The internal suppor�ng structure is realised with reinforced steel billet pipes and 6061 aluminium alloy components a�er CNC worked for T6 in physical state, then anodised to ensure durability despite continuous exposure to fumes.
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Page 16: Technical Data Of The Mw1901 T Unit
Page 16 of 34 MW1901 Technical data of the MW1901 T unit MW1901 MW1901 MW1901 MW1901 Unit data 400 V-1 230 V-1 400 V-2 230 V-2 Suc�on arm Supply voltage Mains frequency Installed power Absorbed current Maximum extractor fan 2500... -
Page 17: Technical Data Of The Mw1901 H Unit
Page 17 of 34 MW1901 Description Technical data of the MW1901 H unit MW1901 MW1901 MW1901 MW1901 Unit data 400 V-1 230 V-1 400 V-2 230 V-2 Suc�on arm Supply voltage Mains frequency Installed power Absorbed current Maximum extractor fan... -
Page 18: Description Of Machine Components
Page 18 of 34 MW1901 GENERAL INFORMATION ON THE MACHINE Description Description of machine components Brackets for filter Air expulsion mesh Centrifugal fan Inspec�on door for the replacement of the filters Support bracket for arm and fan Offset hupper for fan connec�on to the filter... -
Page 19: Installation
Page 19 of 34 MW1901 MOVEDTION Description Mounting and fixing the equipment Fix on the wall shelf black for the support of the fan and of the arm (figure 1). You must use the screws and wall plugs suitable for the type of construc�on of the wall; AIt does not provide for the screws and fixing systems. - Page 20 Page 20 of 34 MW1901 (Figure 3) Then fix the filter module (Figure 4), the flange of the fan and the flange of the inlet hopper must join together perfectly. You must use the screws and wall plugs suitable for the type of construc�on of the wall; AIt does not provide for the screws and the fixing systems.
- Page 21 Page 21 of 34 MW1901 The version shown is oriented to the right, to change the orienta�on is sufficient to rotate the various components as specified in sec�on 2: Reverse orienta�on. (Figure 5) MOVEDTION ©| AES Industrial Supplies Ltd | 2019 all rights reserved...
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Page 22: Reverse The Orientation
Page 22 of 34 MW1901 Description Reverse the orientation Step 1 Loosen the screws of the flange connec�on between fan and flange hopper filtra�on module (Figure 1a) (Figure 1b) Step 2 Loosen the screws of the connec�on between fan and support bracket black. - Page 23 Page 23 of 34 MW1901 Step 3 Remove the hopper offset and rotate the filter module on the opposite side, making sure to place the mesh of exhaust air to the outside. (Figure 3a) (Figure 3b) Step 4 Please re-enter the hopper offset rotated 180 ° with respect to the previous posi�on.
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Page 24: Electrical Connections
Page 24 of 34 MW1901 INITIAL START-UP Description Electrical connections All versions of the portable air cleaner What with a 5 m power supply cable. In the three-phase electrical power version the cable does not have a plug and therefore it is necessary a plug installa�on by the user, while the version with single-phase power the cable is already fi�ed with a wired plug (Photo 3 - 1.1). - Page 25 Page 25 of 34 MW1901 The terminal box of the electric motor is able to perform the following electrical connections depending on the wished direction of rota�on. D CONNECTION Y CONNECTION Direction of Redation Reversal of direction of rota�on You should ensure that the direction of rota�on is in accordance with the arrow indicated in the cochlea of the electric motor, otherwise the fan will run in the opposite direction causing an over-absorp�on of current which will trigger the...
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Page 26: Electrical Protection Panel
For the correct opera�on it is necessary to provide an appropriate electrical panel, which is connected exclusively to the electric motor of the MW1901 module, which will act both as a dashboard (on-off) and by protec�on. AES recommend using the electrical panels that have as minimum requirements: 1- Resorts ON-OFF;... -
Page 27: Maintenance Of The Machine
Page 27 of 34 MW1901 MAINTENANCE OF THE MACHINE Description Replacement of the filters The replacement of the filters, which implies a clogging of the same, may vary in terms of frequency and dura�on �me according to the type of use. -
Page 28: Filter System Option For 95% Filtration Efficiency
Page 28 of 34 MW1901 Description Filter System Option for 95% Filtration Efficiency FIRST STAGE OF FILTRATION Dimensions 287x592 Filtering material Aluminium fibre Aluminium Pre-Filter Re-usability Yes (cleanable) Fire behaviour Not flammable Filter code: S.1701-APF It is suggested to clean this filter at least once a week. -
Page 29: Filter System Option With 99% Hepa Filter Option
Page 29 of 34 MW1901 MAINTENANCE OF THE MACHINE Description Filter system option with 99% Hepa Filter Option FIRST STAGE OF FILTRATION Dimensions 287x592 Filtering material Aluminium fibre Aluminium Pre-Filter Re-usability Yes (cleanable) Fire behaviour Not flammable Filter code: S.1701-APF It is suggested to clean this filter at least once a week. -
Page 30: Malfunctions
Page 30 of 34 MW1901 MAINTENANCE OF THE MACHINE Description Malfunctions TYPES OF FAULTS Cause Intervention Verify Data Of targa Of Engine And The Voltage Of Power Reduced STARTING DIFFICULT Power of network Lack Of Power Verify The Link Of Plug and/or socket Power... -
Page 31: Programmed Maintenance Table
Page 31 of 34 MW1901 MAINTENANCE OF THE MACHINE Description Table Of Maintenance Scheduled Periodic TYPE OF VERIFICATION Method Cadence DATE VERIFICATION AND MAINTAINER NAME OR MAINTENANCE GENERAL CONTROL OF THE Visual Daily STATE OF THE AIR PURIFIER Cleaning Manual... -
Page 32: Operator Notes
Page 32 of 34 MW1901 OPERATOR NOTES Description Detail of maintenance operations of the equipment The following table must be completed by a technician specialised and authorised by AES Industrial Supplies Ltd It is very important to keep these notes up to date so that you can have an emo�onal history about the problems and maintenance performed;... - Page 33 Aluminium Pre-Filter F15 NOW 287x592x12 G2 25% 10 ≥ P μm F12 Corrugated Filter 287x592x98 EU4-G4 70% 10≥P>3 μm S.1701-IM S.1701-ACF Ac�vate Carbon Filter MW1901 287x592x 10 Kg ©| AES Industrial Supplies Ltd | 2019 all rights reserved reproduction of this manual, even partial, is forbidden.
- Page 34 Page 34 of 34 MW1901 AES Industrial Supplies Ltd Olympic House Southmead Park Phone: +44 (0) 1235 510717 Colle� Fax: +44 (0) 1235 818610 Didcot Email: orders@aes-sales.com Oxfordshire Website: www.1stopweldingshop.com OX11 7WB ©| AES Industrial Supplies Ltd | 2019 all rights reserved...
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