Related Manuals for MAHLE CML-7
Summary of Contents for MAHLE CML-7
- Page 1 CML-7, CML-9, & CML-9W Operation Manual Wireless mobile column lifts Patents: grayusa.com/patents Additional Patents Pending...
- Page 2 en | 2 | CML Series EVERY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL – FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH. READ THIS MANUAL CAREFULLY AND RETAIN FOR YOUR RECORDS...
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Page 3: Table Of Contents
Owner and/or operator responsibilities..7 10.2 Manual lowering ...........28 Specifications ............8 11. Lifting Multiple Vehicles in the Same Work Area ...........29 CML-7 ............8 CML-9 ............8 11.1 Adjusting lift communication frequency..29 CML-9W............9 12. Adjusting Carriage Width ........29 Product Description .......... -
Page 4: Safety Regulations
Safety Regulations en | 4 | CML Series Always use lift on a hard level surface, capable Safety Regulations of sustaining the load . Be sure surface is clean and free of debris, cracks, and chips. Warnings Do not use the lift system to raise a vehicle by ... - Page 5 Safety Regulations en | 5 | CML Series Use only as described in this manual. Use only Never stand under the lift or vehicle when it is manufacturer’s recommended attachments. being raised or lowered. ALWAYS WEAR SAFETY GLASSES. Everyday ...
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Page 6: Foreword
2.1 From the manufa cturer Thank you for your purchase. To complement the offering 4.1 Operation of equipment of A/C, fluid and nitrogen service equipment, MAHLE This device complies with Part 15 of the FCC rules. Service Solutions has partnered with Gray Manufacturing... -
Page 7: Responsibilities
CML Series | 7 | en Responsibilities The employer, owner, and manager are responsible for 5. Responsibilities maintaining the manual and all on-product labeling. Labeling should be legible and intact at all times. The 5.1 Receiving inspection manual must be readily available to all personnel. Before attempting to operate this equipment, thoroughly Contact the manufacturer to receive replacement labeling. -
Page 8: Specifications
Specifications en | 8 | CML Series Specifications CML-7 CML-9 Model CML-7 US units Metric units Model CML-9 US units Metric units Max. capacity (each lift) 19000 lb. 8618 kg Max. capacity (each lift) 14000 lb. 6350 kg Max. hydraulic sys. pressure 2180 psi 15.0 MPa... -
Page 9: Cml-9W
CML Series | 9 | en Spec ifi c a tio n s CML-9W Model CML-9W US units Metric units Max. capacity (each lift) 19000 lb. 8618 kg Max. hydraulic sys. pressure 2600 psi 17.9 MPa Minimum wheel diameter 4 in 102 mm No max- No max-... -
Page 10: Product Description
Product Description en | 10 | CML Series Product Description Component identification Fig. 3: CML series rear view Hydraulic cylinder Battery charger indicator lights Hydraulic power unit Hydraulic reservoir Fig. 2: CML series side view Battery Lift carriage Door Master on/off switch Emergency stop switch Cord Reel Lower cover... -
Page 11: Operation
CML Series | 11 | en Operation 8. Operation personnel should be allowed in the work area where the lifts are being used. 8.1 Preparing the work area 5. If the lift system is used outdoors the operator assumes It is important that the surrounding area be properly chosen and prepared before raising a load. -
Page 12: Prepare The Lift Units
Operation en | 12 | CML Series 5. Position the lift units at opposite ends of the same axle. Prepare the lift units If necessary, adjust the carriage lift arms (See Carriage It is important to prepare the lift units so they can be width adjustment section) until they are wide enough to used safely together. -
Page 13: Control Box Initialization
CML Series | 13 | en Operation 4. Select the desired radio settings. The default radio Control Box initialization settings will be the settings selected the last time the 1. Make sure the master on/off switch (see “Component unit was used. Touch the screen on top of the Settings identification”... - Page 14 Operation en | 14 | CML Series 8. The display will now appear as shown below (Fig. 8) with 13. If operating in NORMAL MODE, once all the units in the lifting system are initialized (radio settings and a picture of a vehicle asking for the current lift unit’s position relative to the vehicle selected) the screen on position relative to the vehicle.
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Page 15: Main Operation Screen
CML Series | 15 | en Operation Butto n/ Name Functio n Indicator # Main operation screen Once pushed and released allows the lift system to raise/lower. Must be ON The screen shown below is the main operation screen. (green) before any operation that will There are several buttons and indicators present on this Enable raise/lower the system. -
Page 16: Information Panels
en | 16 | CML Series Operation 3. During the 5 seconds that the Enable button is ON Information Panels (green), push and hold the RAISE or LOWER button There are three information panels available on the Main to raise or lower the vehicle. Operation screen. - Page 17 Operation en | 17 | CML Series Never attempt to climb up, climb on, or get in a raised vehicle. Do not open the vehicle’s doors or make adjustments to the exterior when raised, as it could interfere with safe lowering of the vehicle. ...
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Page 18: Changing The Maximum Lift Height
Operation en | 18 | CML Series 8.10 Lowering a vehicle to the ground 8.8 Changing the Maximum Lift Height WARNING! To avoid serious injury or death, never The maximum lift height can be adjusted by pushing the drive the vehicle off the lifts or attempt to move a vehicle Supervisor Settings button (see Section 2.15). -
Page 19: Single/Paired Operation
Operation CML Series | 19 | en 5. All the buttons shown function in the same way as 8.11 Single/paired operation described in Section 8.5 and 8.6. The vehicle can In some situations, it may be desirable to place only one be raised or lowered as needed to place stands and wheel or one axle on stands instead of placing the entire support the vehicle. -
Page 20: Park Mode
Operation en | 20 | CML Series 8.14 Tire mode 8.12 Park mode Tire mode is a special operating mode that must only be If desired, the load on the lift table can be transferred used to change a tire on a vehicle with dual axles. Tire from the hydraulic cylinder to the mechanical down stop mode allows a single lift unit to raise to a limited maximum system by activating Park mode. -
Page 21: Main Menu Screen
Operation CML Series | 21 | en of load. Tire mode must only be used exactly as Butto n/ described in this section. Failure to heed this warning Name Function Indicator # could cause serious personal injury and/or property Starts or returns to the lift damage. -
Page 22: Control Box Shutdown And Restart Procedure
en | 22 | CML Series Operation To restart the control box: 8.16 Control shutdown restart Turn the master on/off switch to the ON position. procedure The touch screen will automatically turn on and the The control box consists of two main parts- the control green touch screen power indicator light will turn on to board and the touch screen which is an Android tablet indicate the control box is on even though nothing may... -
Page 23: Moving The Lift Unit In The Work Area
CML Series | 23 | en Operation Moving the lift unit with a forklift 8.17 Moving the lift unit in the work area You can move the lift unit by forklift, using the two forklift If a lift unit needs to be moved in the work area, either pockets (Fig. -
Page 24: Battery Information
Battery Information en | 24 | CML Series The battery charger provided on each lift unit and the 9. Battery Information Touch Screen Controller is a “smart” charger. The battery charger automatically goes through several different 9.1 Battery type stages of charging to properly charge the batteries. The Each lift unit is equipped at the factory with two deep battery charger can be left plugged in indefinitely without cycle batteries. - Page 25 CML Series | 25 | en Battery Information Charger Error Light Troubleshooting table Error Possible Solution Light Pattern • Check the connections to the • Check the connections to the battery. If loose, tighten to 120 in-lb. battery. If loose, tighten to 120 in-lb. •...
- Page 26 Battery Information en 26 CML Series WARNING! The following warning statements are Use this battery and battery charger with the lift important for safe use of the batteries and the battery system only—Never use the battery and the battery chargers: charger for any other purpose.
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Page 27: Battery Life
Battery Information en | 27 | CML Series 9.5 Critical battery level detected message 9.3 Battery life Each lift unit is equipped with a circuit that automatically Keeping the batteries properly charged will extend the locks out the lift unit if the battery level gets too low to help service life of the batteries. -
Page 28: Emergency Procedures
CML Series | 28 | en Emergency Procedures 2. Station a person at each lift unit. 10. Emergency Procedures 2. Each person must one at a time hold the manual raise/lower toggle switch down (Fig. 17). No motion 10.1 Emergency stop should occur yet. -
Page 29: Lifting Multiple Vehicles In The Same Work Area
Lifting Multiple Vehicles en | 29 | CML Series 11. Lifting Multiple Vehicles in the 12. Adjusting Carriage Width Same Work Area 12.1 Standard width models The width of the carriage lift arms on the standard width 11.1 Adjusting lift communication frequency models can be adjusted to fit a wide range of vehicles and If you have 4 or more lift units in the same work area, it is tires. -
Page 30: Maintenance And Inspection
CML Series | 30 | en Maintenance and Inspection To prevent serious injury or death from a falling vehicle, 13. Maintenance and Inspection all inspection and maintenance procedures must be WARNING performed after the jack has been removed from - The owner must inspect or appoint a knowledgeable person to inspect the jack for signs of service. -
Page 31: Maintenance Instructions
Maintenance and Inspection en | 31 | CML Series 13.2 Mainte nanc e instructio ns 13.3 Adding hydraulic fluid WARNING - All inspection and maintenance The hydraulic reservoir is mounted inside the lower cover procedures must be performed after the jack has been (Fig. -
Page 32: Bleeding Air From Hydraulic Cylinder
CML Series | 32 | en Maintenance and Inspection 13.5 Down stop catch pawl lubrication 13.4 Bleeding air from hydraulic cylinder If the down stop catch pawl is not rotating forward and If the lift carriage is spongy or jumpy when either raising or backward freely it may be in need of lubrication as lowering with no load, there is most likely air trapped in the described in the steps below. -
Page 33: Down Stop Catch Pawl Adjustment
Maintenance and Inspection en | 33 | CML Series 4. Rotate the down stop catch pawl backward toward 13.6 Down stop catch pawl adjustme nt the inside of the column (as shown by the arrow in The down stop catch pawl position should only be Fig. -
Page 34: Carriage Width Adjustment Mechanism Lubrication
CML Series | 34 | en Maintenance and Inspe c tio n 13.7 Carria ge width adjustment mechanism lubrication The carriage width adjustment mechanism should be lubricated if the lift arms do not move inward and outward smoothly. Perform the following steps to lubricate the mechanism (Fig. -
Page 35: Troubleshooting
Troubleshooting en | 35 | CML Series Touch 14. Troubleshooting screen Meaning Possible solutions The following pages are a list of fault messages that may message be shown on the control box and possible solutions. If the 1.Check that the master solution listed fails to correct the problem, contact the on/off s wi tch on all lift manufacturer using the contact information on the back... - Page 36 CML Series | 36 | en Troubleshooting Touch screen Meaning Possible solutions Touch message screen Meaning Possible solutions message Down stop catch pawl on Number of lift units on 1.Raise the vehicle a few one or more lift units in the current radio frequency and inches and try to PARK system did not properly...
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Page 37: Maintenance Chart
Maintenance Chart en | 37 | CML Series 15. Maintenance Chart Person Action Date Details responsible Receiving inspection... - Page 38 CML Series | 38 | en Maintenance Chart Person Action Date Details responsible...
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Page 39: Notes
Notes en | 39 | CML Series 16. Notes... - Page 40 Notes CML Series | 40 | en Notes Series |...
- Page 41 Notes en | 41 | CML Series...
- Page 42 Notes en 42 CML Series...
- Page 43 Notes en | 43 | CML Series...
- Page 44 MAHLE Aftermarket Inc. 916A West State Street St. Johns, Michigan 48879 U.S.A. Phone: (800) 468-2321 E-mail: tech.mss@mahle.com www.servicesolutions.mahle.com...