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Omcan GR-IT-1000-C Instruction Manual

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Cheese Cutter
Model GR-IT-1000-C
Item 45412
Instruction Manual
Revised - 07/05/2022
Toll Free: 1-800-465-0234
Fax: 905-607-0234
Email: service@omcan.com
www.omcan.com

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  • Page 1 Cheese Cutter Model GR-IT-1000-C Item 45412 Instruction Manual Revised - 07/05/2022 Toll Free: 1-800-465-0234 Fax: 905-607-0234 Email: service@omcan.com www.omcan.com...

  • Page 2: Table Of Contents

    Table of Contents Model GR-IT-1000-C Section Page General Information --------------------------------------------------------------------------- 3 - 4 Safety and Warranty --------------------------------------------------------------------------- 4 - 7 Technical Specifications -------------------------------------------------------------------------- 7 Installation -------------------------------------------------------------------------------------- 8 - 10 Operation ------------------------------------------------------------------------------------- 10 - 12 Maintenance --------------------------------------------------------------------------------- 12 - 17 Electrical Schematics...

  • Page 3: General Information

    If the package has suffered rough handling, bumps or damage (visible or concealed), please note it on the bill of lading before accepting the delivery and contact Omcan within 24 hours, so we may initiate a claim with the carrier. A detailed report on the extent of the damage caused to the machine must be filled out within three days, from the delivery date shown in the shipping documents.

  • Page 4: Safety And Warranty

    Si el paquete ha sufrido un manejo de poco cuidado, golpes o daños (visible o oculto) por favor anote en la factura antes de aceptar la entrega y contacte Omcan dentro de las 24 horas, de modo que podamos iniciar una reclamación con la compañia.
  • Page 5 Safety and Warranty • Safety information necessary to make adjustments during setting and start-up phases. • The correct scheduled maintenance with special reference to safety devices. • Compliance with the safety and accident prevention regulations in the workplace. • Reference to (electrical and hydraulic) control circuit diagrams. Only use the machine after carefully reading the present instructions for use.
  • Page 6 Safety and Warranty Warning, danger of mechanical moving parts. Before proceeding with the start-up, use and maintenance operations of the machine, read this manual carefully and thoroughly make sure that any unsafe condition has been properly removed or reduced as much as possible. Check that all the safety guards mentioned in these instructions are actually present and functioning.

  • Page 7: Technical Specifications

    Safety and Warranty 1 YEAR PARTS AND LABOUR WARRANTY Within the warranty period, contact Omcan Inc. at 1-800-465-0234 to schedule an Omcan authorized service technician to repair the equipment locally. Unauthorized maintenance will void the warranty. Warranty covers electrical and part failures, not improper use.

  • Page 8: Installation

    Installation TRANSPORT Transport shall be carried out by qualified personnel so as to avoid any damage to the machine and any of its components. In particular: • All the guards, covers and doors must be properly closed and secured. • Use a forklift or transpallet with sufficiently long forks and loading capacity.
  • Page 9 Installation MOVABLE GUARDS The guards can consist of a part of the machine specifically used to provide protection through a physical barrier. Depending on its construction, a guard can be called a casing, cover, screen, etc. INTERLOCKING GUARDS The interlocking guards are equipped with position sensors that detect whether the guard is open/close and cause dangerous moving parts to stop (interlocking device) when the guards are opened.

  • Page 10: Operation

    Installation Before resetting an emergency stop check why it was pressed. Once the reasons have been found and any/all dangerous circumstances have been remedied the machine can be restarted. Operation Do not start the machine without first checking and complying with all the safety instructions indicated below. BEFORE SWITCHING THE POWER ON, CHECK THAT: •...
  • Page 11 Operation 6. Power on indicator light. 7. Emergency stop. Before starting the machine the operator must check the operating modes of the various control devices. OPERATION The Cutter is suitable for cutting any kind of cheese. To cut hard rind cheese, such as Parmesan, prepare the whole cheese as explained below: •...

  • Page 12: Maintenance

    Operation The two-hand control device only protects the machine operator. Do not let anyone else come near when cutting. Periodically check correct operation of the two-hand control device. Pressing just one of the two descent buttons the cutting wire should not move down. Maintenance ADJUSTMENTS AND CHECKS Only qualified people who have been specifically trained and authorised and who are fully aware of the...
  • Page 13 Maintenance (6). All adjustments must only be made with the machine disconnected from the electricity mains. ADJUSTING THE CUTTING WIDTH LIMIT SWITCH To alter height H of the cutting wire from the work top on which the cheese is, move the sensor Ref. 2 as follows: •...
  • Page 14 Maintenance The adjustments must only be made with the machine disconnected from the electricity mains. Do not perform any operations without having received specific authorisation and adequate training on the operating procedures as well as being informed about the possible dangers. CHANGING THE CUTTING WIRE To change the cutting wire proceed as follows: •...
  • Page 15 Maintenance The wire is now ready to use If the two wire fastening hooks are not parallel with the work top, align. The adjustments must only be made with the machine disconnected from the electricity mains. Do not perform any operations without having received specific authorisation and adequate training on the operating procedures as well as being informed about the possible dangers.
  • Page 16 Maintenance Do not perform any operations without having received specific authorisation and adequate training on the operating procedures as well as being informed about the possible risks. No cleaning, lubrication or maintenance operations should ever be carried out whilst the machine is operating or powered.
  • Page 17 Maintenance PERIODICAL CHECKS OF GUARDS Routine maintenance job Frequency Fixed guards. Weekly • Disconnect the machine from the mains. • Try removing the fixed guards without using tools. - It should be impossible to do so. Interlocked movable guards. Weekly •...

  • Page 18: Electrical Schematics

    Electrical Schematics Model GR-IT-1000-C Main Disconnector 45412...
  • Page 19 Electrical Schematics Model GR-IT-1000-C Auxiliary Power Supply 45412...
  • Page 20 Electrical Schematics Model GR-IT-1000-C Cutting Rope Motor 45412...
  • Page 21 Electrical Schematics Model GR-IT-1000-C Forward Contactor 45412...
  • Page 22 Electrical Schematics Model GR-IT-1000-C Commands 45412...
  • Page 23 Electrical Schematics Model GR-IT-1000-C Commands 45412...
  • Page 24 Electrical Schematics Model GR-IT-1000-C Machine Safety Relays 45412...
  • Page 25 Electrical Schematics Model GR-IT-1000-C Machine Safety Devices 45412...
  • Page 26 Electrical Schematics Model GR-IT-1000-C Machine Contemporary Relay 45412...
  • Page 27 Electrical Schematics Model GR-IT-1000-C Push Buttons 45412...
  • Page 28 Electrical Schematics Model GR-IT-1000-C 45412 Code Description Transformer Protection 24VAC Auxiliary Power Supply Protection FU22.2 10.2 Inverter Protection HL20.1 20.1 Line HL20.2 20.2 Safety Control Unit Alarm KA21.1 21.1 Bottom Wire for Reverse KA21.3 21.3 Top Wire KA21.8 21.8 Cut Rope Descent KA22.1...

  • Page 29: Notes

    Notes ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________...
  • Page 30 Notes ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________...

  • Page 31: Warranty Registration

    Warranty Registration Thank you for purchasing an Omcan product. To register your warranty for this product, complete the information below, tear off the card at the perforation and then send to the address specified below. You can also register online by visiting: Merci d’avoir acheté...
  • Page 32 Since 1951 Omcan has grown to become a leading distributor of equipment and supplies to the North American food service industry. Our success over these many years can be attributed to our commitment to strengthen and develop new and existing relationships with our valued customers and manufacturers.

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