Speck pumpen BADU BADUJET Turbo Pro Translation Of Original Operation Manual
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Speck pumpen BADU BADUJET Turbo Pro Translation Of Original Operation Manual

Submerged counter swim unit
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Translation of original operation manual
Submerged counter swim unit

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Summary of Contents for Speck pumpen BADU BADUJET Turbo Pro

  • Page 1 Translation of original operation manual Submerged counter swim unit...
  • Page 2 All rights reserved. Contents may not be distributed, duplicated, edited or transferred to third parties without the written permission of SPECK Pumpen Verkaufsgesellschaft GmbH. This document and all attached documents are not subject to update service! Subject to technical modifications!

  • Page 3: Table Of Contents

    Table of contents Table of contents About this document................. 6     Using this manual ............... 6     Target group ................6     Other applicable documents ............6     1.3.1 Symbols and means of representation ........6  ...
  • Page 4 Table of contents 2.9.7 Risk of frost ................13     2.9.8 Water temperature ..............13     2.9.9 Safe use of the product ............13     2.9.10 Contamination of the unit ..........13     Description ..................14  ...
  • Page 5 Table of contents 5.3.7 Possibilities for using the connection nozzle (rear wall) ..30     5.3.8 Installation example .............. 31     Electrical connection (Qualified specialist) ....... 31     5.4.1 Electrical connection of the countercurrent system ....32  ...

  • Page 6: About This Document

    About this document About this document Using this manual This manual is a component of the pump/unit. The pump/unit was manufactured and tested according to the generally accepted rules of technology. However, if the pump/unit is used incorrectly, not serviced enough or tampered with, danger to life and limb or material damage could result.
  • Page 7 About this document NOTICE Notes to prevent material damage, for better understanding or to optimise the workflow. Important information and technical notes are specially marked to explain correct operation. Symbol Meaning  Instructions for a one-step action. Directions for a multi-step action. ...

  • Page 8: Safety

    Safety Safety Intended use For installation in swimming pools as an attraction, for fitness, as a wave pool, for swimming without turning. Observing the following information is vital for intended use: • This manual The pump/unit may only be operated within the application limits, as specified in this manual.

  • Page 9: Cardiac Pacemakers

    Safety 2.2.1 Cardiac pacemakers Magnets can interfere with and stop cardiac pacemakers and implanted defibrillators. – The magnetic field can cause cardiac pacemakers to switch to standard mode and therefore cause cardiovascular problems. – The defibrillator can potentially stop functioning or cause dangerous electric shocks.

  • Page 10: Rotating Parts

    Safety 2.7.2 Rotating parts There is a risk of shearing and crushing due to exposed rotating parts.  Only perform servicing when the pump/unit is not in operation.  Prior to servicing, ensure the pump/unit cannot be switched back on. ...

  • Page 11: Body Traps

    Safety  Check and clean the suction openings regularly. 2.7.6 Body traps If openings between 25 mm and 110 mm are unavoidable for constructional reasons, this is only permissible when the installer warns the customer of the potential risk.  The owner of the system must alert users to the potential risk of body traps.

  • Page 12: Preventing Material Damage

    Safety Preventing material damage 2.9.1 Leakage at the installation housing Non-observance of the curing time of the ABS bonding can result in leaks and flooding  Observe the curing time of at least 12 hours for the ABS bonding  Provide sufficient ground drainage Install the unit in a manner which reduces structure-borne ...

  • Page 13: Wrong Rotation Direction Of The Turbines

    Safety 2.9.6 Wrong rotation direction of the turbines Wrong rotation direction due to: • Wiring not according to the circuit diagram (e.g. wire labelling not observed) • Water outflow direction at the nozzle not checked.  The installer must check the outflow direction with a swimming object.

  • Page 14: Description

    Description Description Components Fig. 1 Installation housing Drive unit Suction nozzle Panel Motor Propeller wheel Ball nozzle Screws Adjustment aid Front panel Piezo button Remote control unit Function The system (1) is designed for installation in a concrete pool and in a sturdy steel or plastic pool with a smooth wall in the assembly area.
  • Page 15 Description The flow direction can be set by swivelling a ball nozzle (42) 5° in all directions using the adjustment aid (47). The powerful volume flow thus created gives the swimmer a personally adapted swimming experience. 08|2020 EN 15...

  • Page 16: Transport And Intermediate Storage

    Transport and intermediate storage Transport and intermediate storage Transport  Check the delivery conditions: • Check the packaging for transport damage. • Determine damages, document them with photographs and contact the distributor. Packing Remove the partly pre-assembled system from the packing. Remove the respective pre-assembled parts by undoing the tapping screws and store in a safe place.

  • Page 17: Installation

    Installation Installation Installation site (Qualified specialist) 5.1.1 Installation point • The system is normally installed at the narrow side of the pool with a recommended minimum pool size of 3.5 x 6 m. • It cannot be installed in a round or oval pool. 5.1.2 There must be ground drainage Calculate the size of the ground drain according to the...

  • Page 18: Frequency Converter Installation Instructions

    Installation 5.1.8 Frequency converter installation instructions NOTICE The frequency converter should only be installed by a qualified electrician.  See the enclosed original operating instructions for full information about the frequency converter.  The converter may only be installed vertically. ...

  • Page 19: Installation (Qualified Specialist)

    Installation Installation (Qualified specialist) 5.2.1 Installation tip concrete pool Concrete pool with foil Fig. 2 Tiled concrete pool Fig. 3 08|2020 EN 19...
  • Page 20 Installation Pool cutout for concrete pools/formwork Fig. 4 20 EN 08|2020...
  • Page 21 Installation Installation of formwork for concrete pools Fig. 5 08|2020 EN 21...
  • Page 22 Installation Installation of the housing in a concrete and tiled pool NOTICE It is recommended to lay a surrounding ring of epoxy resin/quartz sand at the pool-side outside wall of the housing (1) as a seal to the concrete wall. See "Fig. 5" on page 21 ...
  • Page 23 Installation Installation diagram for installation in a concrete pool with foil cladding (a) Fig. 6 NOTICE for concrete pool with foil  The foil (a) is pressed against the installation housing (1) with mounted foam rubber seal (11) by the panel (5). For pools with a foil, it is recommended to reduce the ...

  • Page 24: Installation Note Stainless Steel/Foil Pool

    Installation 5.2.2 Installation note stainless steel/foil pool Foil pool Fig. 8 Stainless steel/plastic pool Fig. 9 24 EN 08|2020...
  • Page 25 Installation Pool cut-out for stainless steel/foil pools Fig. 10 Installation of the housing in a stainless steel or plastic pool Installation depth: The centre of the installation housing (1) should be mounted 35 cm below the water level. Drill fastening holes and make cut-out in the pool wall according to the drilling template.

  • Page 26: Cable Protective Tube

    Installation Installation diagram for installation in a foil/steel or plastic pool Fig. 11 5.2.3 Cable protective tube Remove grease from the connection nozzle (d, (Fig. 15)) on the plastic housing (1) and the connection socket of the cable protection tube (12) with PVC-U/ABS cleaner. Coat both sides with PVC-U/ABS adhesive and then plug or stick together.

  • Page 27: Final Assembly (Qualified Specialist)

    Installation Final assembly (Qualified specialist) WARNING Risk of injury from sucking in/suction effect when the panel parts are not installed!  All panel parts must be mounted. All warranty and damage compensation rights will be voided for damages due to noncompliance or incorrect installation. 5.3.1 Installing the piezo buttons Feed the three cables through the cylindrical guide of the...

  • Page 28: Installing The Nozzle Unit

    Installation 5.3.2 Installing the nozzle unit Insert the nozzle unit (4) with its 3 fastening domes into the cylindrical depression of the housing centring/flange centring. Tighten the three tapping screws (6x40 (46)) with a torque of 6 Nm. Fig. 13 NOTICE Appropriate adapters (45) must be installed between the housing and the nozzle unit (4) for a pool wall thickness from 3.5 mm up to...

  • Page 29: Fitting The Cover Panel

    Installation 5.3.3 Fitting the cover panel Clip the cover panel (52) labelled “Top” into the plastic panel (5). 5.3.4 Installing the stainless steel panel Remove two fastening screws (6 x 22) from the plastic panel (5). Align the stainless steel panel (55) to the plastic panel (5). Tighten the 12 tapping screws 6 x 22 (56) with a torque of 6 Fig.

  • Page 30: Installing The Motor Unit

    Installation 5.3.6 Installing the motor unit Place the motor unit cpl. (2) on the centring of the seal housing (31) so that the motor plug is on the top. Fix by tightening the 6 hexagon socket head tapping screws (7 x 48 (29)) with a torque of 9 Nm. CAUTION Risk of injury due to magnetic forces.

  • Page 31: Installation Example

    Installation 5.3.8 Installation example Fig. 16 Electrical connection (Qualified specialist) WARNING Mortal danger due to incorrect electrical connection!  The PTC in the motor must be connected to the frequency converter as intended!  It must not be bridged or manipulated in any other way. ...

  • Page 32: Electrical Connection Of The Countercurrent System

    Installation WARNING Risk of electric shock due to incorrect connections!  Electrical connections must always be carried out by authorised specialists.  Observe VDE and utility company regulations.  Install system for swimming pools and their protection areas in accordance with DIN VDE 0100-702. WARNING Risk of electric shock due to voltage on the housing! ...

  • Page 33: Connection Diagram

    Installation • Fuse 1~ 230 V/3~ 400 V safety fuse 16 A slow-blow or 16 A-K-automatic cut-out ≤ 6 kA • Shot-circuit switching capability I • Emergency stop switch, all-pole-switching, with 0 and 1 labelling • Cable power supply distributor (house connection) to the terminal box: H07RN-F, 5G 2.5 •...

  • Page 34: Control Cable Wiring Diagram

    Installation 5.4.4 Control cable wiring diagram Fig. 18 34 EN 08|2020...

  • Page 35: Preparation Of The Motor Cable

    Installation 5.4.5 Preparation of the motor cable WARNING Electric shock when working on the motor!  Make sure that the motor is voltage-free and that the cables are disconnected from the power source before beginning installation. Never connect or disconnect cables as long as the circuit is ...
  • Page 36 Installation Shorten the 3 black wires (U, V, W) to 6 cm. Shorten the earth wire (yellow/green) to 8 cm. Remove film, sheath, aluminium foil and shield from the two thin wires. The length is left at 14 cm. Fit a wire end ferrule (blue) to the end of each wire U, V, W. Fit a ring cable shoe to the earth wire.

  • Page 37: Wiring Diagram 3-Phase 400/230V 50 Hz

    Installation 15. The EMC screw-type gland must be closed and tightened after completing the wiring. Make sure that the lugs on the plastic part grip into the groove. Only then is the position of the plastic part interlocked. • Remove the transport cap and O-ring from the motor plug. •...

  • Page 38: On/Off Board Circuit Diagram

    Installation 5.4.7 On/off board circuit diagram Fig. 20 5.4.8 Terminal box connections Fig. 21 38 EN 08|2020...

  • Page 39: Displays On The Frequency Converter

    Installation 5.4.9 Displays on the frequency converter The standard setting on the display is “Speed 1200”. The other displays can be shown by pressing the middle key of the top row. The speed can be set manually with the “up” and “down” arrow keys.

  • Page 40: 5.4.11 Dip Switch Settings

    Installation Error message *FL* lights up if there is a short circuit in the cable to the LED floodlight. *FL* flashes if there is a disruption in the cable to the LED floodlight. Note: The error message *FL* only occurs if the condition “LED light turned on”...

  • Page 41: Commissioning/Decommissioning

    Commissioning/Decommissioning Commissioning/Decommissioning Commissioning NOTICE Damage to the drive (sliding bearing) due to dry running and overheating!  Make sure that the system is always operated 350 mm from the system centre under water. After longer periods at standstill, the drive unit must be checked for smooth action in the off and voltage-free state.

  • Page 42: Volume Regulation

    Commissioning/Decommissioning 6.2.2 Volume regulation WARNING Risk of damage to health!  Keep a safe distance from the current nozzle (ball nozzle (42)). The volume can be regulated by pressing the upper and lower piezo buttons (64) installed in the panel (55) or by the remote control unit (66).

  • Page 43: Ball Nozzle

    Commissioning/Decommissioning 6.2.3 Ball nozzle The nozzle (42) alignment can be set using the pipe Ø25 included in the scope of supply. The direction of the ball nozzle is individually adjustable. The nozzle (42) must usually be set horizontally. If it is stiff, the nozzle (42) can be loosened and adjusted by undoing the three Phillips tapping screws (46) with a suitable screwdriver.

  • Page 44: Faults

    Faults Faults NOTICE The magnet-coupled drive unit is mounted on slide bearings. When the plain bearing is run dry it creates warmth and both the plain bearing and pump parts are damaged.  Ensure that the pump/unit is always filled with the pump media.
  • Page 45 Faults Problem: Motor deactivated by winding protective contact Possible cause Solution No or poor venting in the  Let the motor cool down installation shaft. for about 30 minutes. Too high ambient temperature  Improve ventilation with supply and exhaust air (chimney effect).

  • Page 46: Maintenance

    Maintenance Maintenance NOTICE Disconnect the system from the mains before carrying out maintenance work. When? What? Regularly  Clear foreign bodies from suction openings and propeller.  Turn the propeller wheel (after longer standstill)  Re-tighten screw connections.  After completing all maintenance work, perform all necessary measures for start-up.

  • Page 47: Disposal

    Disposal Disposal  At the end of its service life, the pump/unit or individual components must be disposed of correctly. Disposal in the household waste is not permitted!  Dispose of the packaging materials in the household waste in accordance with the local regulations. 08|2020 EN 47...

  • Page 48: Technical Data

    Outflow speed [m/s] 1.80-4.10 Nozzle swivellable to all sides ± 5 [degrees] Net weight [kg] 51.50 Pos: 156 /Technische Dokumentation Speck Pumpen/Betriebsanleitung/Technische Daten/Maßzeichnung @ 3\mod_1439965097337_370.docx @ 40120 @ 2 @ 1 10.1 Dimensional drawing Fig. 24 Fig. 25 48 EN 08|2020...

  • Page 49: 10.2 Exploded Drawing

    Technical Data 10.2 Exploded drawing Fig. 26 08|2020 EN 49...

  • Page 50: Index

    Index Index C  M  Commissioning 42 Maintenance 47 D  O  Decommissioning 42 Operation 42 Defects Overview  45  Disposal 48 Q  Qualified specialist 17, 19, 32 E  Electrical connection 32 S  Spare parts 9 F  Storage 16 Faults 11, 45 Frost 13 T ...

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