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4. ASSEMBLY
Unpack the product and check contents. Should there be any damaged or missing parts contact your supplier immediately.
Take care when removing components from packing as some parts are heavy.
Refer to attached parts list.
Seek assistance from another person on assembly of heavy parts.
4.1.
ATTACH PLATES TO CROSSBEAM
4.1.1.
Position one pair of plates (#20) to crossbeam (#19) and secure with bolt M12 x 35 (#1), M12 washer (#2), M12 spring washer (#3)
and M12 nut (#4).
4.1.2.
Repeat for other end.
4.2.
ATTACH WHEELS TO BASE ASSEMBLY
4.2.1.
Attach a wheel (#27) to each end of the base assembly (#26) and secure with bolt M10 x 30 (#15), M10 washer (#12), M10 spring
washer (#16) and M10 nut (#17).
4.2.2.
Repeat for other base assembly.
4.3.
ATTACH BASE ASSEMBLY TO VERTICAL POSTS
NOTE: The inner and outer vertical posts are supplied pre-assembled with the winch assembly attached.
4.3.1.
Attach the base assembly complete with attached wheels (section 4.2) to the fi xing plate at the base of the outer vertical post (#23)
and secure with bolt M12 x100, M12 washer (#2), M12 spring washer (#3) and M12 nut (#4).
4.3.2.
Repeat for other vertical post assembly.
4.4.
ATTACH THE PIN
4.4.1.
Locate the pin (#18) through the hole in the outer vertical frame and the corresponding hole in the inner vertical post and fi t the
retaining R clip.
4.4.2.
Repeat for the other vertical post assembly.
4.5.
ATTACH CROSSBEAM TO VERTICAL POSTS
4.5.1.
With the assistance of another person hold the vertical post assembly (section 4.3) in a vertical position.
4.5.2.
Raise the crossbeam assembly (section 4.1) safely and securely with a fork truck or crane and secure the vertical post with bolt
M12 x 35 (#1), M12 washer (#2), M12 spring washer (#3) and M12 nut (#4).
4.5.3.
Repeat for the other vertical post assembly.
WARNING! If using steps to access crossbeam fi xings ensure that you follow all working at height precautions.
4.6.
ATTACH THE SUPPORT TUBE
4.6.1.
Locate the upper fi xing hole of the support tube (#22) to the bracket on the vertical post assembly and secure with bolt M14 x 40
(#5), M14 washer (#6), M14 spring washer (#7) and M14 nut (#8).
4.6.2.
Repeat for all other support tubes.
4.7.
ATTACH THE HANDLE
4.7.1.
Loosen the locking bolt located on winch shaft, by turning counterclockwise.
4.7.2.
Fully locate the handle pin (#11) into the slot on the pulley shaft (#13), and secure into place by turning the fi xing bolt clockwise.
4.7.3.
Repeat for other side.
4.8.
ATTACH LOCKING BOLT
4.8.1.
Thread the locking bolt (#33) into the threaded nuts welded to outer vertical frame.
4.8.2.
Repeat for other side.
5. OPERATION
5.1.
SETTING CROSSBEAM HEIGHT
Seek assistance from another person to raise or lower the crossbeam.
5.1.1.
Locate the portable adjustable gantry crane into position and lock all the wheels (#27).
5.1.2.
Slacken off all locking bolts (#33).
5.1.3.
Take up any slack in the cable by turning pulley handles (#11) to suit.
5.1.4.
Remove the retaining R clip from the pins (#18) and then remove the pins from the vertical posts.
5.1.5.
Turn the pulley handles (#11) to position the crossbeam assembly (section 4.1) to the desired height.
NOTE: Ensure that the holes in both the inner (#21) and outer vertical (#23) posts align and that the crossbeam is level.
5.1.6.
Re-insert the pins (#18) and the retaining R clips.
5.1.7.
Slacken off the pulley (#13) so that the pins (#18) are taking the full weight of the load.
5.1.8.
Re-tighten the locking bolts (#33).
6. MAINTENANCE
NOTE: Maintenance and repair must be carried out by a qualifi ed person. Contact your Sealey stockist for details.
6.1.
The portable adjustable gantry crane should be visually inspected before each use for signs of damage or misuse.
6.2.
If the portable adjustable gantry crane appears to be damaged, badly worn or operates abnormally it MUST be removed from
service.
6.3.
Check all fi ttings are tight before each use.
6.4.
Always keep the portable adjustable gantry crane clean, dry and protect from harsh conditions.
6.5.
When not in use store the portable adjustable gantry crane in a safe, dry childproof location.
© Jack Sealey Limited
Original Language Version
SG2000W Issue 1 08/12/21
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