Holzstar ZSM 560 Instruction Manual

Holzstar ZSM 560 Instruction Manual

Cylinder sanding machine

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Instruction Manual
Cylinder Sanding Machine
ZSM 560
ZSM 560 Vario
ZSM 560
ZSM 560 Vario

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Summary of Contents for Holzstar ZSM 560

  • Page 1 Instruction Manual Cylinder Sanding Machine ZSM 560 ZSM 560 Vario ZSM 560 ZSM 560 Vario...
  • Page 2: Table Of Contents

    18 Electrical circuit diagrams ......30 18.1 Electrical circuit diagram ZSM 560 ....30 Technical changes and errors excepted. 18.2 Electrical circuit diagram ZSM 560 VARIO ..30 19 EC - Declaration of Conformity ....31 ZSM 560 | Version 1.01...
  • Page 3: Introduction

    All information and notes in these operating instructions You have made a good choice by purchasing the Cylin- were summarised taking the applicable standards and der sanding machine made by HOLZSTAR. rules, the state-of-the-art and our long-term knowledge and experiences into consideration.
  • Page 4: Obligations Of The Operating Company

    - The operator must ensure that the maintenance in- tervals described in this manual are kept. - The operator must have all safety devices checked regularly for their good working order and their in- tegrity. ZSM 560 | Version 1.01...
  • Page 5: Qualification Of Personnel

    Other personnel is not au- Protective clothes thorized to perform these works. Please contact our cus- The protective clothes are tight clothes of little tensile tomer service for the execution of all arising work. strength. ZSM 560 | Version 1.01...
  • Page 6: Safety Labels At The Cylinder Sanding Machine

    - Do not operate power tools in potentially explosive - Use only original spare parts and accessories. atmospheres, e.g. in the presence of flammable li- quids, gases or dust. Power tools produce sparks that can ignite dust or the fumes. ZSM 560 | Version 1.01...
  • Page 7: Intended Use

    - Wood chips and sawdust can be hazardous to health. Be sure to wear personal protective equip- The Cylinder Sanding Machine ZSM 560 and ZSM 560 ment such as safety glasses and dust mask. Use Vario is designed for surface sanding of wood or wood- an extraction like materials.
  • Page 8: Technical Data

    Width/depth 1080 mm 1080 mm Height 1150 mm 1200 mm Weight 116 kg 119 kg Fig. 2: Type plate ZSM 560 Supply voltage 230 V 230 V Sanding belt length 3280 mm 3280 mm Scope of delivery Sanding belt width...
  • Page 9: Transport, Packaging, Storage

    Fasten the loads properly. 7.3 Storage The cylinder grinding machine must be thoroughly cle- aned before it is stored in a dry, clean and frost-free env- ironment. Cover the machine with a protective tarpaulin. ZSM 560 | Version 1.01...
  • Page 10: Description Of The Device

    - There must be sufficient space for the operating personnel, for material transport and for setting and maintenance work. Fig. 3: Cylinder Sanding Machine ZSM 560 - The installation site must have good lighting. A Machine base B Feet...
  • Page 11 Step 3: Mount the table extension (Fig.7) to the feed opening of the machine with screws and was- hers. The height of the table extension can be adjusted by turning the adjustment screws. Fig. 8: Mount handwheel ZSM 560 | Version 1.01...
  • Page 12: Electrical Connection

    - Check that the grinding roller can rotate safely can be restarted. above the feed belt and does not come into contact with it. 4. The customer's mains connection and the extension cables used must comply with the regulations. ZSM 560 | Version 1.01...
  • Page 13: Operation

    Wear protective goggles! Step 2: Plug in the power plug and press the start button. Start button of the ZSM 560 VARIO machine is located on Wear safety shoes! the control box (Fig.12). Step 3: Switch on automatic table feed..
  • Page 14: Set Feed Rate

    Proceed as follows to set the height: Fig. 10: Starting the ZSM 560 machine Step 1: Loosen the clamping screw (Fig.13). 12.3 Set feed rate Step 2: Turn the height adjustment handwheel counter- clockwise to lower the grinding drum.
  • Page 15: Workflow

    Step 11: Switch off the machine. Clamping device Fig. 15: Clamping device right Step 5: Unwind the sandpaper strip from the drum until you reach the clamping device on the left side. Fig. 14: Workflow ZSM 560 | Version 1.01...
  • Page 16: Sandpaper Cleaning

    Step 6: Lift the right clamp forward and press the lever. Step 7: Insert the end of the sandpaper at the drum slot between the clamp and the lever. Fig. 18: Sandpaper cleaning Step 8: Close the lever to clamp the sandpaper. ZSM 560 | Version 1.01...
  • Page 17: Adjustment Of The Pressure Roller

    Step 4: Loosen the hex nut on the adjustment screw and adjust the height of the screw that protrudes above the frame so that it protrudes no less Step 1: Switch off the machine and disconnect the power than 6.3 mm. plug. ZSM 560 | Version 1.01...
  • Page 18: Adjusting The Guide Rails

    Note: Tighten the cap screws to increase the Step 2: Make sure that the guide pads are set correctly. pressure on the bar. Step 3: Select a workpiece that has an equal thickness on each side. Step 4: Switch on the machine. ZSM 560 | Version 1.01...
  • Page 19: Care, Maintenance And Repair

    - Connections and repairs of electrical equipment may only be performed by a qualified electrician. ZSM 560 | Version 1.01...
  • Page 20: Replacing The Feed Belt

    Step 2: Set the feed control to the lowest feed setting. Avoid contact with conveyor belt. Step 3: Open the protective cover to expose the grinding drum and belt. Step 4: Use a long cleaning strip to keep hands away from the rotating drum. ZSM 560 | Version 1.01...
  • Page 21: Tensioning The Feed Belt

    Step 2: Run the belt for a few minutes to make sure it runs properly on the rollers. Repeat this process if necessary until the belt is properly centered. ZSM 560 | Version 1.01...
  • Page 22: Installation Grinding Rollers (Accessories)

    Material recycling helps to reduce the con- sumption of raw materials. For more information about recycling this product, contact your local community, mu- nicipal waste management, or the shop where you pur- chased the product ZSM 560 | Version 1.01...
  • Page 23: Troubleshooting

    2. Replace the grinding belt. Workpiece has too much play during 1.Feed belt dirty or worn. 1. Clean or replace feed belt. machining 2.Workpiece height incorrectly set. 2. heck the height of the workpiece and adjust if necessary. ZSM 560 | Version 1.01...
  • Page 24 1. Sandpaper incorrectly wound on 1. Rewind the abrasive paper. drum or is loose. the drum. 2. Defective abrasive paper wound 2. Wind on new abrasive paper. 3. Drum slot too large. 3. Reduce the drum slot. ZSM 560 | Version 1.01...
  • Page 25: Spare Parts

    Spare parts 17 Spare parts Example The engine for the Cylinder Sanding Machine ZSM 560 DANGER! must be ordered. The engine has the number 81A in the Danger of injury by the use ofwrong spare parts drawing 1. spare parts!
  • Page 26: Spare Parts Drawing

    The following drawings should help to identify necessary spare parts in case of service. To order, send a copy of the parts drawing with the identified parts to your authorized dealer. 17.2.1 Spare parts drawing ZSM 560 Spare parts drawing 1 Fig.
  • Page 27 Spare parts Spare parts drawing 2 Fig. 35: Spare parts drawing 2 ZSM 560 | Version 1.01...
  • Page 28 Spare parts 17.2.2 Spare parts drawing ZSM 560 VARIO Spare parts drawing 1 Fig. 36: Spare parts drawing 1 ZSM 560 | Version 1.01...
  • Page 29 Spare parts Spare parts drawing 2 Fig. 37: Spare parts drawing 2 ZSM 560 | Version 1.01...
  • Page 30: Electrical Circuit Diagrams

    Electrical circuit diagrams 18 Electrical circuit diagrams 18.1 Electrical circuit diagram ZSM 560 Fig. 38: Electrical circuit diagram ZSM 560 18.2 Electrical circuit diagram ZSM 560 VARIO Fig. 39: Electrical circuit diagram ZSM 560 VARIO ZSM 560 | Version 1.01...
  • Page 31: Ec- Declaration Of Conformity

    ≤ 16 A per phase and not subject to conditional connection Responsible for documentation: Kilian Stürmer, Stürmer Maschinen GmbH, Dr.-Robert-Pfleger-Straße 26, D-96103 Hallstadt Hallstadt, 21.12.2020 ______________________ Kilian Stürmer Manager ZSM 560 | Version 1.01...
  • Page 32 www.holzstar.de...

This manual is also suitable for:

Zsm 560 vario

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