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Money Controls MKIV Service Manual

Universal hopper
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MKIV Universal Hopper Service Manual
TSP053.doc
Issue 2.1 – June 2004
This document is the copyright of Money Controls Ltd and may not be reproduced in part or in total by any means,
electronic or otherwise, without the written permission of Money Controls Ltd. Money Controls Ltd does not accept
liability for any errors or omissions contained within this document. Money Controls Ltd shall not incur any
penalties arising out of the adherence to, interpretation of, or reliance on, this standard. Money Controls Ltd will
provide full support for this product when used as described within this document. Use in applications not covered
or outside the scope of this document may not be supported. Money Controls Ltd. reserves the right to amend,
improve or change the product referred to within this document or the document itself at any time.
©Money Controls 2004. All rights reserved.

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Summary of Contents for Money Controls MKIV

  • Page 1 Issue 2.1 – June 2004 This document is the copyright of Money Controls Ltd and may not be reproduced in part or in total by any means, electronic or otherwise, without the written permission of Money Controls Ltd. Money Controls Ltd does not accept liability for any errors or omissions contained within this document.

  • Page 2: Table Of Contents

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 Contents Diary of Changes ............................3 Coin Box Removal ............................4 Low Level Sense Plate Removal ........................6 High/Top Level Sense Plate Replacement....................7 Exit Window Replacement ..........................9 Logic Board Replacement ..........................

  • Page 3: Diary Of Changes

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 Diary of Changes Issue 1.0…………………………………………………………………………..…8 September 2002 First issue in new format Issue 2.0…………………………………………………………………………..……….13 April 2003 Applied TMWP 3.2 Improved all drawings Added Figure 19: Loom and Connector Positioning.

  • Page 4: Coin Box Removal

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 Coin Box Removal 1. Place the hopper in front of you as shown, (looking at the outside of the ‘Coin Box’). Refer to Figure 2. Remove the 2 locking nuts which hold the ‘Low Level Sense Plate’ wires to the studs.

  • Page 5: Figure 3: Coin Box Removal

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 Refer to Figure 6. Gently lift the ‘Coin Box’ away from the rest of the hopper. NOTE:- The ‘Logic Board’ & ‘Stirrer’ are located in the ‘Coin Box’. 7. As the ‘Coin Box’ is being removed, carefully slide the ‘Logic Board’ out. The stirrer may stay with the ‘Coin Box’...

  • Page 6: Low Level Sense Plate Removal

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 Low Level Sense Plate Removal 1. First, remove the ‘Coin Box’, see section 2. Refer to Figure Figure 4: Low level stud assembly 2. Remove the 2 remaining nuts & washers from the sense plate studs.

  • Page 7: High/Top Level Sense Plate Replacement

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 High/Top Level Sense Plate Replacement The ‘High’ & ‘Top’ level sense plates can be accessed without removing the ‘Coin Box’. Refer to Figure Figure 6: High & Top level studs Irrespective of which plate is fitted :- 1.

  • Page 8: Figure 7: High & Top Level Sense Positions

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 Refer to Figure 5. Place the relevant sense plate in position. Figure 7: High & Top level sense positions 6. To re-assemble, follow steps 1 to 4, above, in reverse.

  • Page 9: Exit Window Replacement

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 Exit Window Replacement 1. First, remove the ‘Coin Box’, see section 2. This will then enable access to the ‘Exit Window’ 2. Unscrew & remove the 2 fixing screws.

  • Page 10: Logic Board Replacement

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 Logic Board Replacement 1. First, remove the ‘Coin Box’, section 2. This will then enable access to the ‘Logic Board’. Figure 9: Logic Board position 10 way ribbon IDC socket (CONN 1).

  • Page 11: End Plate Removal

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 End Plate Removal 1. Place the hopper in front of you as shown, (looking at the outside of the ‘End Plate’). Refer to Figure 2. Remove the 9 screws indicated (B), which hold the ‘End Plate’ to the ‘Centre Plate’.

  • Page 12: Track Plate Removal

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 Track Plate Removal 1. First, remove the ‘End Plate’, section 7. Refer to Figure 2. The ‘Elevator Track’ & ‘Final Drive Gear’ can now be removed by lifting up & away from the ‘Centre Plate’.

  • Page 13: Track Plate Assembly

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 Track Plate Assembly The following 3 sketches show how to take the ‘Track Plate’ apart. Figure 12: Track Plate dismantling The following 3 sketches show how to assemble the ‘Track Plate’.

  • Page 14: Track Plate Replacement

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 10. Track Plate Replacement 1. The yellow shaded area, in Figure 14, is the ‘track plate’ guide path. Figure 14: Track Plate positioning 2. Once the ‘track plate’ is in position, turn the track through 720 to ensure it is seated in the guide path correctly.

  • Page 15: Final Drive Gear Replacement

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 11. Final Drive Gear Replacement 1. Once the ‘Elevator Track’ is in place, the ‘Final Drive Gear’ can be fitted by placing the gear over its mounting spindle, while lining the teeth up with the secondary drive gear, adjust the ‘Elevator Track’...

  • Page 16: Gear Box Cover Replacement

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 12. Gear Box Cover Replacement 1. Remove the ‘End Plate’. Section 7. 2. Remove the ‘Elevator Track’ & ‘Final Drive Gear’. Section 8. 3. Unscrew the 2 gearbox cover screws & remove the cover.

  • Page 17: Gear Box Assembly

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 13. Gear Box Assembly 1. Remove the ‘End Plate’. Section 7. 2. Remove the ‘Elevator Track’ & ‘Final Drive Gear’. Section 8. 3. Remove the gearbox cover. Section 12.

  • Page 18: Motor Replacement

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 14. Motor Replacement 1. Remove the ‘Coin Box’. Section 2. 2. Unsolder the red & black wires from the motor. NOTE: The black wire connects to the terminal marked with a RED dot.

  • Page 19: Loom Replacement

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 15. Loom Replacement 1. Remove the ‘Coin Box’. Section 2. 2. Unsolder the red & black wires from the motor. NOTE: The black wire connects to the terminal marked with a RED dot.

  • Page 20: Coin Box Assembly

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 16. Coin Box Assembly 1. Firstly, locate the ‘Stirrer’ in the ‘Coin Box’ as shown in Figure Figure 20: Stirrer position 2. Line up the ‘Centre Plate’ & ‘Coin Box’ as shown below.

  • Page 21: Figure 22: Coin Box Assembly (2)

    MKIV Universal Hopper Service Manual TSP053.doc Issue 2.1 – June 2004 6. Lift the ‘Centre Plate’ to meet the ‘Coin Box’. Figure Figure 22: Coin Box Assembly (2) 7. Align the ‘centre plate’ & ‘coin box’ & push together. 8. Turn the hopper over & refit the screws.
  • Page 22 This manual is intended only to assist the reader in the use of this product and therefore Money Controls shall not be liable for any loss or damage whatsoever arising form the use of any information or particulars in, or any incorrect use of the product.

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