1. Manuals
  2. Brands
  3. SAMUEL JACKSON Manuals
  4. Gas Heater
  5. HG-1-1701
  6. Service and operation manual

SAMUEL JACKSON HG-1-1701 Service And Operation Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
1
HG-1-1701
1-Million Btu/Hr
Gas-Fired Heater
Service and Operation Guide
PAGE 1of 3 HG-1-1701 GAS-FIRED HEATER
LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HG-1-1701 and is the answer not in the manual?

Questions and answers

Related Manuals for SAMUEL JACKSON HG-1-1701

Summary of Contents for SAMUEL JACKSON HG-1-1701

  • Page 1 HG-1-1701 1-Million Btu/Hr Gas-Fired Heater Service and Operation Guide PAGE 1of 3 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
  • Page 2 HG-1-1701 GAS-FIRED HEATER PAGE 2of 3 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 3: Table Of Contents

    BURNER HEAD ASSEMBLY ..................43 DIMENSIONS SHEET ....................44 WARRANTY ........................45 IMPORTANT! ........................46 Copyright © 2011 SAMUEL JACKSON, INCORPORATED. All rights reserved. PAGE 3of 3 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
  • Page 5 This manual gives general information on the location of the temperature sensing thermocouple. If the heater is part of a Samuel Jackson Super Grid System or a Samuel Jackson Steamroller System, more detailed information will be shipped to you under separate cover specifically for your system.
  • Page 6 La falta de hacer tan podía dar lugar alesión o aún a muerte.) Electrical. Most Samuel Jackson products use supply voltage between 110 and 480 volts AC. These levels are considered high voltage and are extremely dangerous. The ignition transformer voltage output is much higher than this.
  • Page 7 Moving Parts. Many Samuel Jackson products have moving or rotating parts. These parts could form pinch points or grab loose clothing or jewelry. Do not reach across or into any product while in operation. Replacement Parts. When repairing or maintaining this equipment, use only Samuel Jackson approved parts.

  • Page 8: Introduction

    An independent source of hot dry air to keep condensation and buildup to a minimum is a necessity. The HG-1-1701 1-million BTU/hr. Gas-Fired Heater was developed to meet this need. It comes complete with blower fan & motor to make installation fast and simple.

  • Page 9: Heater Operation

    If ignition fails, the heater controls will automatically make two more attempts following appropriate air purge delays. Any alarms will appear on the screen. PAGE 5of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
  • Page 10 To prevent lightning damage to the controls in the off season, it is a good idea to turn 3 phase power off to the control cabinet until it is needed again. PAGE 6of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
  • Page 11 ALARMS and ERRORS are fully described later in this manual. ALARMS will warn the operator of an impending problem and ERRORS will cause an immediate shutdown. PAGE 7of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 12: What Is The Setup Menu

    This information is critical for installation. Please refer to this section prior to lighting the heater for the first time. PAGE 8of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 13: Fuel Limit Settings

    Higher airflow requires a higher minimum valve position to maintain the flame, while in lower airflow the flame can be maintained with less fuel. Disabled by default. PAGE 9of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 14: Temperature Limit Settings

    The factory default is 100 degrees F. The adjustable range is from highest minimum thermocouple temperature to lowest maximum thermocouple temperature, typically 0-777 degrees F. PAGE 10of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 15: Pid Settings

    AM SAMPLE TIME to 300, set BM SAMPLE TIME to 75. PAGE 11of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 16: Date/Time Settings

    Before using for the first time the Date/Time, Time Zone, and Daylight Savings Time should be set. SET USER PASSWORD This is used to changed default password. This allows the user to access the Test and Setup scree PAGE 12of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 17: System Tests

    & 617. Power must be left on to the heater for at least 10 minutes after shutdown for these tests to be performed. The heater can be restarted at any point during the test. PAGE 13of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 18: Valve And Pressure Sensor Tests

    3 PSI. The GPG2 pressure tap is upstream of the screen. To clean the screen, it is necessary to remove the valve block from the flanged inlet and outlet pipe fittings. Contact the factory for technical assistance. PAGE 14of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 19: Airflow Transducer Test

    The two must be isolated from each other before the heater can run. Refer to Error 155 explanation in the following sections. PAGE 15of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 20: View Operation Details And Statistics

    The box labelled Temperature has a magnifying glass in it. Pushing this button turns the screen into a chart recorder for temperature. The chart shows setpoint and actual temperature (Target vs. Actual). PAGE 16of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 21: How Do I Set The Temperature

    Place it at least 10 feet away from the outlet of the heater. If the heater is part of a Samuel Jackson Super Grid System or a Samuel Jackson Steamroller System, more detailed information will be supplied to you specifically for your system.

  • Page 22: Optional Moisture Mirror 3X, 4X, And Spectrum

    OPTIONAL MOISTURE MIRROR 3X, 4X, AND SPECTRUM FOR REMOTE CONTTROL The HG-1-1701 Heater is compatible with the optional Moisture Mirror 3X, 4X, and Spectrum offering remote control (normally at the ginner’s console) of the heater via a CAT5/6 Ethernet connection. The START/STOP operations, temperature settings and information like run times are displayed on the Mirror’s color touch panel.

  • Page 23: Error & Alarm Logging System

    ERROR & ALARM LOGGING SYSTEM The ERROR & ALARM LOGGING SYSTEM is designed to make troubleshooting easier for both the user and Samuel Jackson service personnel. This system remembers the last 500 ERRORS and ALARMS, thus showing a history of past problems.
  • Page 24 LOW AIRFLOW HIGH GAS PRESSURE PAST THE REGULATOR NO LEAK TEST LAST 7 DAYS STARTUP TAKING TOO LONG NO SIGNAL - GAS PRESSURE #2 PAGE 20of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 25: Error & Alarm Explanations

    SSOV1. If severe contact the factory for service. ALARM 438 FAN INTERLOCK BYPASSED: Samuel Jackson burner controls are provided with a fan interlock relay (FIR) to provide immediate shutdown of the burner when the air fan is turned off.
  • Page 26 EXTERNAL FLAME CONTROL ALARM: Check flame control for fault code. ALARM 601 BURNER A FAILED TO IGNITE: Is fuel present? Is spark present? PAGE 22of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
  • Page 27 FUEL PRESSURE TOO HIGH AT FUEL INLET ALARM 624 NO SIGNAL - GAS PRESSURE #1: Check wiring or replace gas inlet pressure sensor. PAGE 23of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
  • Page 28 STARTUP TAKING TOO LONG: Reboot PLC or call factory. ALARM 647 NO SIGNAL - GAS PRESSURE #2: Check wiring or replace pressure sensor between SSOV1 and SSOV2. PAGE 24of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 29: New Installation Tests Explanation

    Gas Pressure Regulator (GPR) Pipe cap on debris trap nipple Note optimal position of flame rod inside body for optimal ignition and operation. PAGE 25of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
  • Page 30 It is better to change the speed of the blower to get close to the desired air volume than severely gating down the air flow from an over sped blower. PAGE 26of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
  • Page 31 Try the Burner to see if it lights – Try to start from the Home screen. If flame fails during startup, Fuel Valve at Ignition position can be increased and try to light again. PAGE 27of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 32: Burner Orifice Alignment

    Note: Application of an anti-seize compound on any threads around the burner will make it much easier to disassemble next time. PAGE 28of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 33: Stub-Up's

    1” GAS SUPPLY LINE. NATURAL GAS OR PROPANE. 6 TO 20 PSI, 0.4 TO 1.7 BARS. SEE DRAWING 14-1899 IN MANUAL FOR NOMINAL RECOMMENDED PIPE SIZES. PAGE 29of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 34: Thermocouple Wiring

    (+), 2 (-). Red (-) wire from Thermocouple White (+) goes from Thermocouple junction goes to terminal 6. junction goes to terminal 4. PAGE 30of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 35: Wiring Diagrams

    WIRING DIAGRAMS PAGE 31of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
  • Page 36 PAGE 32of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
  • Page 37 PAGE 33of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 38: Gas Piping

    Note: The HG-1-1701 is usually at the end of the gas line and therefore will be the first device to have gas pressure issues in cold weather when all gas burners are running at maximum.
  • Page 39 PAGE 35of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
  • Page 40 PAGE 36of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 41: Heater Components

    Heater Components GPG3 SSOV GPT2 GPG2 CA17013 PAGE 37of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
  • Page 42 GFLT GPG1 GPT1 CA17013 PAGE 38of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
  • Page 43 GFLT GPG1 GPT1 CA17013 PAGE 39of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
  • Page 44 CA17013 PAGE 40of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 45: Heater Component List

    25177, 0-10 PSI GAS VALVE MOTOR WITH VALVE LOWER CABINET 21330A, 46050-3 DMA30B120 (MOTOR) 21608, D237614 DMK710/6 (VALVE) IGNITER PLUG BURNER 12398A, CA475 PAGE 41of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
  • Page 46 NETWORK SWITCH UPPER CABINET 23702F, SE2-SW5U THERMOCOUPLE (AIR) DISCHARGE AIR 21708, EXPOSED TIP, 4-20mA TRANSMITTER TYPE (BLUE) COLOR TOUCHSCREEN UPPER CABINET 26288, EA9-T10WCL PAGE 42of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 47: Burner Head Assembly

    BURNER HEAD ASSEMBLY PAGE 43of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 48: Dimensions Sheet

    20.00 [50.8] 12.00 [30.5] GAS INLET 1 INCH PIPE CONNECT 3 PHASE POWER HERE 87.66 [222.7] 57.50 [146.1] 48.75 [123.8] DIMENSIONS IN INCHES [CENTIMETERS] PAGE 44of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 49: Warranty

    WARRANTY PAGE 45of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

  • Page 50: Important

    The modifier of the controls assumes all liability for these consequences. Samuel Jackson, Incorporated 3900 Upland Avenue Lubbock, Texas 79407 806-795-5218 PAGE 46of 46 HG-1-1701 GAS-FIRED HEATER LAST UPDATED: JAN-25-2022 © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

Table of Contents