SAMUEL JACKSON HG-1-1501 Service And Operation Manual

Gas-fired heater

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HG-1-1501

1-Million Btu/Hr

Gas-Fired Heater

Service and Operation Guide

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Summary of Contents for SAMUEL JACKSON HG-1-1501

Page 1 HG-1-1501 1-Million Btu/Hr Gas-Fired Heater Service and Operation Guide...
Page 3: Table Of Contents
Burner Head Assembly ............42 Dimensions for HG-1-1501 Heater ........43 Warranty ................45 Electrical Controls and Your Safety ........46 Copyright © 2011 SAMUEL JACKSON, INCORPORATED. All rights reserved. PAGE 0 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 4: General Information
IS STARTUP ASSISTANCE PROVIDED? Depending upon your location, a startup and inspection service may be provided with your new heater, free of charge, by Samuel Jackson, Inc. Please contact us to make arrangements or for questions. In the future when you require service, technical support or parts, contact us by phone, fax or email.
Page 5 La falta de hacer tan podía dar lugar alesión o aún a muerte.) Electrical. Most Samuel Jackson products use supply voltage between 110 and 480 volts AC. These levels are considered high voltage and are extremely dangerous. The ignition transformer voltage output is much higher than this.
Page 6: Safety
Moving Parts. Many Samuel Jackson products have moving or rotating parts. These parts could form pinch points or grab loose clothing or jewelry. Do not reach across or into any product while in operation. Replacement Parts. When repairing or maintaining this equipment, use only Samuel Jackson approved parts.
Page 7: Introduction
An independent source of hot dry air to keep condensation and buildup to a minimum is a necessity. The HG-1-1501 1-million BTU/hr Gas-Fired Heater was developed to meet this need. It comes complete with blower fan & motor to make installation fast and simple.
Page 8: Heater Operation
After approximately 20 seconds, the burner will attempt ignition. If ignition fails, the heater controls will automatically make two more attempts following appropriate air purge delays. PAGE 5 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 9 The TESTS and SETUP programs can be activated by a qualified service man or trained user to test the heater and make custom settings. They are always performed at the Samuel Jackson factory before shipment of a new heater and occasionally in the field, when necessary, for troubleshooting.
Page 10 Mode: OPERATION AIR: 185F SETUP LOGS TO ADJUST TEMPERATURE SET POINT (SP) PRESS AIR SP BUTTON AND TURN +/- Setting Air Temperature Set Point (SP) 4376 PAGE 7 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 11 Place it at least 10 feet away from the outlet of the heater. If the heater is part of a Samuel Jackson Steamroller System, more detailed information will be supplied to you under separate cover specifically for your system.
Page 12: Optional Moisture Mirror 3X Or 4X For Remote Control
OPTIONAL MOISTURE MIRROR 3X OR 4X FOR REMOTE CONTTROL The HG-1-1501 Heater is compatible with the optional Moisture Mirror 3X and 4X offering remote control (normally at the ginner’s console) of the heater via a CAT5 ethernet connection. The START/STOP operations, temperature settings and information like run times are displayed on the Mirror’s color touch panel.
Page 13: Error & Alarm Logging System
ERROR & ALARM LOGGING SYSTEM The ERROR & ALARM LOGGING SYSTEM is designed to make troubleshooting easier for both the user and Samuel Jackson service personnel. This system remembers the last 500 ERRORS and ALARMS, thus showing a history of past problems.
Page 14: Other Logs "Flame On Timer
The +/- switch is now used to scroll from month to month. When you are finished viewing the times, press SELECT to quit the FLAME ON TIMER step, then use +/- to select BACK. Press SETUP to exit the LOGS. PAGE 11 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 15 FLAME SIGNAL LASTS TOO LONG AFTER SHUTDOWN. CONSTANT AIR TEMP > 60 SECONDS. CHECK THERMOCOUPLE WIRING AND THERMOCOUPLE INPUT CARD. POWER FAULT DURING OPERATION. † ALERTS ARE NOT LOGGED PAGE 12 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 16: Error & Alarm Explanations
Note: Errors that have an * in front of them can be temporarily bypassed. See the bypass routine explanation at the end of this section for more details. PAGE 13 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 17 GAS HIGH PRESSURE: The gas pressure is constantly monitored by the gas high pressure switch (GHPS) in the lower cabinet. This ERROR is triggered when the PAGE 14 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 18 SSOV valve is usually caused by dirt or other contaminants on the rubber seat of the valve. Contact the factory for technical assistance if required. PAGE 15 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 19 See the following maintenance tips. ALARM 151 BURNER FAILED IN OPERATION: This ALARM means that the burner failed while burning. See the following maintenance tips. PAGE 16 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 20 If this problem persists, try the following: Check that SSOV opens and closes. Check for gas leaks. Check operation of SSOV's Proof of Closure switch (POC). Replace SSOV valve actuator and/or its proof of closure switch. PAGE 17 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 21 - Use the START/STOP switch at the LOCAL PANEL in the heater. Turn it to the left (O) 3 times. - Press the SELECT button to clear the ERROR and attempt to restart the heater. PAGE 18 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 22: Tests Explanation
Control Voltage Transformer CT referring to the ELECTRICAL SCHEMATIC Drawing No. CA13461 shown in this manual. Call the factory for assistance. PAGE 19 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 23 SETUP LOGS Unlike earlier Samuel Jackson combustion products with PLC’s where the test program had to be done in sequence, this TESTS program allows the user the choice of which tests to perform. Observe the display for test program prompts.
Page 24 Variable pitch sheave on motor. Drive guard removed for illustration – do not operate without guard in place. PAGE 21 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 25 If VP is too high, the flame will burn with a roar at high outputs or may be difficult to ignite. Adjust vanes evenly Burner body access door shown removed allowing access to the air vanes. PAGE 22 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 26 Input No. X5 on PLC goes off. Slowly start backing screw out until input 5 comes on then continue to back screw out ½ more round. PAGE 23 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 27 Tip indicates butterfly position in valve. Position shown is closed (0%). GVM Gas Valve Motor adjustment PAGE 24 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 28 (PV) line behind the SSOV block will have to be disconnected to remove the SSOV block. Contact the factory for technical assistance. GPG1 SSOV block Screen on inlet to SSOV block PAGE 25 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 29 To exit the test program, kill power or press SELECT and turn the +/- switch to BACK. Press SELECT button once. The STATUS light should stop blinking. To operate the burner normally, operate the START-STOP (O - I). PAGE 26 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 30: Setup Explanation
The battery may be replaced at any time, even during the heater’s operation, without adversely affecting the system. Press SELECT to proceed. PAGE 27 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 31 If the tuning has been corrupted or changed and a return to the original factory setting is desired, set RATE to 020. PAGE 28 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 32: Burner Orifice Alignment
After reinstalling the burner assembly, the flame rod should glow red hot while the flame is on improving ignition, reducing flame failures and reducing formation of soot and carbon on the flame rod. PAGE 29 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 33: Stub-Ups
1” GAS SUPPLY LINE. NATURAL GAS OR PROPANE. 6 TO 20 PSI, 0.4 TO 1.7 BARS. SEE DRAWING 14-1899 IN MANUAL FOR NOMINAL RECOMMENDED PIPE SIZES. PAGE 30 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 34: Thermocouple Wiring
1 (+), 2 (-). Red (-) wire from Thermocouple White (+) goes from Thermocouple junction goes to terminal 6. junction goes to terminal 4. PAGE 31 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 39: Gas Piping
Quincy, Mass. 02269. This reprint of material is not the complete and official position of the NFPA on the referenced subject which is represented only by the standard in its entirety. PAGE 36 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 42 INPUT:12;24V; 3;15mA R X2 Direc t LOG IC Koyo N.C . N.C . TE RM PORT1 PORT2 RUN555S TOP 4761 Heater Electrical Cabinet Component Labels PAGE 39 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 44: Component List
GAS PRESSURE REGULATOR OUTSIDE 21347, 143-80-2HP CABINET GAS VALVE MOTOR WITH VALVE LOWER CABINET 21330, 46050-3 DMA30B120 (MOTOR) 21608, D237614 DMK710/6 (VALVE) IGNITER PLUG BURNER 12398A, CA475 PAGE 41 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 45 LOWER CABINET 21352, 8040H7 SSOV DOUBLE SAFETY SHUT-OFF GAS LOWER CABINET VALVES 21326, D224843 DMV-D702/602 THERMOCOUPLE (AIR) DISCHARGE AIR 21708, EXPOSED TIP, 4-20mA TRANSMITTER TYPE (BLUE) PAGE 42 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...
Page 49: Warranty
The modifier of the controls assumes all liability for these consequences. Samuel Jackson, Incorporated 3900 Upland Avenue Lubbock, Texas 79407 806-795-5218 PAGE 46 of 46 HG-1-1501 GAS-FIRED HEATER © SAMUEL JACKSON, INCORPORATED 2011 ALL RIGHTS RESERVED...

SAMUEL JACKSON HG-1-1501 Service And Operation Manual

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