Pegasus W200 Series Instruction Manual
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Pegasus W200 Series Instruction Manual

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UT
Thank you for purchasing Pegasus' labor saving device.
Study this manual very carefully before beginning any of
the procedures and then use the device correctly and
safely.
Keep this manual in a convenient place for quick refer-
ence when needed.
Read also the instruction manual supplied with the motor.
Device
Models: W(T)200
Thread trimmer
INSTRUCTIONS
Series
W(T)600
Series
9A2833E

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Summary of Contents for Pegasus W200 Series

  • Page 1 Models: W(T)200 Series W(T)600 Series Thank you for purchasing Pegasus' labor saving device. Study this manual very carefully before beginning any of the procedures and then use the device correctly and safely. Keep this manual in a convenient place for quick refer- ence when needed.

  • Page 2: Table Of Contents

    CONTENTS CONTENTS ..........1 1.Introduction Installing and adjusting UT device Threading diagram for W600・...

  • Page 3: Introduction

    Therefore you have to keep in mind you could easily touch them. To prevent accidents, it is essential that you use the safe products supplied by Pegasus correctly. All the people who will use sewing machines must study this manual and the instruction manual for sewing machines very carefully and then take necessary safety measures before beginning any of the procedures.

  • Page 4: Safety Precautions

    Symbols and messages Symbols and messages Be sure to follow the instructions when you operate the machine and/or labor saving device. If you use the machine and/or labor saving device incorrectly, you may get an electrical shock. If you use the machine and/or labor saving device incorrectly, your hands and/or fingers may be injured.

  • Page 5: Notes For Each Procedure

    Be sure to connect all the air lines before connecting them to the air source. ※Consult you local Pegasus' sales office or representative for 2.When connecting the air lines to the joints, be sure to insert the modification.
  • Page 6 2.Perform routine daily maintenance and periodical maintenance by following this instructions. ③Before operation 3.Use Pegasus' genuine parts when repairing and/or replacing parts. Pegasus disclaims all responsibility for accidents caused by 1.Check the cords, connector and air lines to make sure they do...

  • Page 7: Applications And Functions Of The Ut Device

    Applications and performance Features: Features: This device is available for flatbed, interlock stitch machines. Needle threads, looper threads and top cover threads are easily trimmed by pressing the treadle with heel. This device eliminates a tedious thread trimming operation, thus dramatically increasing efficiency.

  • Page 8: Installing The Electric Presser Foot Lift

    Fig.1 Installing the electric presser foot lift UTION UTION Always turn off the power, unplug the machine and then well- qualified technicians should install the electric presser foot lift. Install solenoid to the table with screws , washers nuts Adjust nut so that stroke is 28mm (standard).

  • Page 9: Installing The Filter Regulator And Solenoid Valve

    Installing the filter regulator and solenoid valve (Air lines for the pneumatic UT) UTION UTION Always turn off the power, shut down the air compressor and then well-qualified technicians should install the filter regulator and solenoid valve. Install the filter regulator and solenoid valve on the underside of the table board with wood screws (see the illustration).

  • Page 10: Connecting Air Lines For The Pneumatic Ut

    Fig.5 To air compressor Connecting air lines for the Adjusting the speed controller pneumatic UT To adjust the speed when the upper and lower knives protrude, UTION adjust speed controller . To adjust the speed when the upper and UTION lower knives retract, adjust speed controller Always turn off the power and air compressor first and then If the speed is too fast, the operating sound of the air cylinder may...

  • Page 11: Connecting Air Lines For The Pneumatic Ut

    図88 Fig.6 To air compressor Connecting air lines for the Adjusting the speed controller pneumatic UT (Pneumatic needle thread wiper) To adjust the speed when the upper and lower knives protrude, UTION adjust speed controller . To adjust the speed when the upper and UTION lower knives retract, adjust speed controller Always turn off the power and air compressor first and then...

  • Page 12: (Pneumatic Top Cover Thread Wiper)

    Fig.7 To air compressor Connecting air lines for the pneumatic UT Adjusting the speed controller (Pneumatic top cover thread wiper) To adjust the speed when the upper and lower knives protrude, UTION adjust speed controller . To adjust the speed when the upper and UTION lower knives retract, adjust speed controller Always turn off the power and air compressor first and then...

  • Page 13: Adjusting The Air Pressure

    Fig.8 Adjusting the air pressure − UTION UTION To adjust the filter regulator, turn off the power and finish air piping completely and then turn on the air compressor. Pull knob of filter regulator until it clicks. Then set the filter regulator at 0.5Mpa (5kgf/cm ●To increase the air pressure, turn knob clockwise.

  • Page 14: Threading Diagram For W600

    Fig.9 ●Threading diagram for W600 To use cotton threads or spun threads To use woolly threads Taking the thread take-up bracket in and out Press push button and lift looper thread take-up to thread the machine easily. Press the looper thread take-up down and replace it after threading the machine.

  • Page 15: Threading Diagram For W200

    Fig.10 ●Threading diagram for W200 To use cotton threads or spun threads To use woolly threads To use woolly threads Taking the thread take-up bracket in and out Lift looper thread take-up to thread the machine easily. Press the looper thread take-up down and replace it after threading the machine.

  • Page 16: Sewing

    Fig.11 Sewing Raise the presser foot by pressing the treadle with heel. Position the fabric under the presser foot. With toe ●The UT does not work at this time. Start the machine by pressing the treadle with toe. Neutral ●Machine speed can be adjusted freely by the amount of With heel pressing when you press the treadle with toe.

  • Page 17: Adjusting The Driving System

    Position connecting rod so that there is a distance of 36mm from the center of screw to that of screw To make a fine adjustment on the lower knife, tighten nuts temporarily. Fig.15 W600 Series W200 Series...

  • Page 18: Lower Knife Adjustment

    Be sure to bring the needle to its highest position when adjusting 66.5mm the lower knife. 1. To position the lower knife left to right W200 Series W600 Series Position lower knife so that there is a distance of 65.5mm from...
  • Page 19 . Adjustment is made by loosening screw over the looper. W200 Series With the point of the lower knife at the extreme left end of its travel, knife holder guide should slightly contact the end of lower knife holder .
  • Page 20 Fig.20 5. Positioning the lower knife at the extreme left end of its travel With lower knife at the extreme left end of its travel, point of the lower knife is positioned 22mm from the center of the needle bar. Center of the needle bar Adjustment is made by loosening screws...

  • Page 21: Upper Knife Adjustment

    Fig.23 Upper knife adjustment 0.5mm UTION UTION Always turn off the power first and well-qualified technicians should adjust the upper knife. Pay close attention to the knife edges not to injure your hands and/or finger. Overlap and front-to-back positioning adjustments of the upper and lower knives This adjustment achieves the correct overlap of upper knife lower knife...

  • Page 22: Upper Knife Stopper Adjustment

    Fig.26 Upper knife stopper adjustment UTION UTION Always turn off the power first and well-qualified technicians should adjust the upper knife. Pay close attention to the knife edges not to injure your hands and/or finger. 7〜7.5mm Position upper knife stopper to provide a 7-7.5mm clearance between knife holder guide and upper knife stopper...

  • Page 23: Adjusting The Electric Needle Thread Wiper

    Fig.29 Adjusting the electric needle thread wiper 0~0.3mm UTION UTION Always turn off the power, unplug the machine and then well- qualified technicians should adjust the pneumatic needle thread wiper. Adjust the thread wiper with the needles at the top of their stroke.

  • Page 24: Adjusting The Pneumatic Needle

    Fig.32 Adjusting the pneumatic needle thread wiper (air wiper) UTION UTION Be careful when you perform the procedures with the power on. To prevent accidents due to the unexpected start of the machine and users' misoperation, consider the procedures for safety and follow them.

  • Page 25: Adjusting The Pneumatic Top Cover

    Fig.33 Adjusting the pneumatic top cover thread trimmer UTION UTION Always turn off the power, shut down the air compressor and then well-qualified technicians should adjust the pneumatic top cover thread trimmer. Great care should be taken not to injure your fingers and/or hands by the knives.

  • Page 26: Adjusting The Thread Releaser

    Fig.35 Adjusting the thread releaser UTION UTION Always turn off the power, shut down the air compressor and then well-qualified technicians should adjust the thread releaser. Loosen screw . Adjust bar shaft to set a clearance of 0.2 ~ 0.5mm between the thread tension disks and fingers on thread releaser .
  • Page 28 PEGASUS SEWING MACHINE MFG. CO., LTD. 5-7-2, Sagisu, Fukushima-ku, Osaka 553-0002, Japan. Phone :(06)6458-4739 Telefax:(06)6454-8785 May 2001 Printed in Japan The description in this INSTRUCTIONS is subject to change without prior notice for improvement.

This manual is also suitable for:

W600 seriesWt200 seriesWt600 series

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