RSG CVS-012 User Manual

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UNIVERSAL CONTROLLER (CVS-012) USER GUIDE

VERSION 2

For the operation of standard vehicle rooftop lighting, secondary lighting and power management

This document is aimed to guide purchasers, installers and then the user of the Universal Controller (CVS-012) simply and smoothly

through its operation so that it can be applied in the most effective manner. As such it is divided into the following sections:

UNIVERSAL CONTROLLER (CVS-012)

USER GUIDE

RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com

READ THIS SECTION FIRST FOR

A QUICK GUIDE TO INSTALLATION

CONTENTS

Section 1

Device Family Overview

General Overview

Compatible Switch Units

Typical System Specifications

Bonus Features

Product and Software Features

Product Specification in Brief

H1 Connection and Switch Details

H2 Connection and Switch Details

H3 Handset Options

J1 Universal Multi-Way Handsets Overview 1:11

J2 Universal Multi-Way Handsets Specification 1:12

J3 Universal Multi-Way Handsets Specification 1:13

J4 Universal Multi-Way Handsets Programming 1:14

J5 Universal Handset Plus Programming

K1 Interaction of Handset

K2 Typical Application Drawings - HLF

K3 Typical Application Drawings - Siren

K4 Typical Application Drawings - Run Lock 1:22

Programming the Controller

Section 2

Specification

1.1 Absolute Maximum Ratings

1.2 Power

1.3 Digital Inputs

1.4 Analog Inputs

1.5 Analog Monitoring

1.6 Outputs

1.7 Communication

Installation Requirements

System Description

3.1 Siren System

3.2 Run Lock System

3.3 Splitter Charger System

3.4 High Current Outputs

3.5 Monitor Outputs

3.6 RS485 Serial Interface

3.7 CAN Bus Serial Interface

3.8 AND Logic

User Interface

4.1 Display Contrast Settings

4.2 Status Screens

Setup Menu

5.1 Menu Organisation

5.2 General Options

5.3 Factory Defaults

5.4 Output Channels Options

5.5 Save Settings

Wiring and Connections

6.1 Power Supply Connections

6.2 Bank A and Bank B Output Connector

6.3 Output Monitors

6.4 Manual Control Input

6.5 Special Function Inputs

6.6 Handheld Control Data Connector

6.7 CAN Bus Connector

6.8 Siren Speaker Connector

Appendix A - Default Tables

Appendix B - Flash Patterns

Appendix C - Application Diagrams 29

10 Configuration Record

11 Version History

1:1

1:2

1:3

1:4

1:5

1:6

1:7

1:8

1:9

1:10

1:15

1:16

1:17

1:20

1:24

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Summary of Contents for RSG CVS-012

Page 1 For the operation of standard vehicle rooftop lighting, secondary lighting and power management This document is aimed to guide purchasers, installers and then the user of the Universal Controller (CVS-012) simply and smoothly through its operation so that it can be applied in the most effective manner. As such it is divided into the following sections:...
Page 2 K2 Typical Application Drawings - HLF 1:17 K3 Typical Application Drawings - Siren 1:20 K4 Typical Application Drawings - Run Lock 1:22 Programming the Controller 1:24 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
Page 3 Part Number: UNI-MIC-006 The following parts are original switching options that were supplied with the Universal Controller (CVS-012) these have now been superceded by the parts shown above, if you already have this option and require further information please contact our sales team.
Page 4 Product Versions Both versions of the Universal Controller (CVS-012) are generally available in three formats as shown below. The final choice is dependant upon the level of complexity the installation requires and how much programming the operator wishes to do. As such the Universal Controller can be supplied to any of the following formats: •...
Page 5 Universal Multi-Way Handsets Three types of Universal Multi-Way handsets have been developed for use with the Universal Controller (CVS-012). An extension lead is plugged in to the RS485 port an approriate adaptor is added and the handsets simply plugs in.
Page 6 D : Typical System Specifications Single CAN Handset PA microphone and manual switches Single CAN handset with PA microphone Single PWM handset with PA microphone via extension RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
Page 7 Services Vehicles specification. RSG ensures that all Universal Controllers supplied have their unique software package pre-installed. If you have Ford vehicles that require a Universal Controller please consult with RSG to ensure compatibility and be advised of the correct part number that will be required before an order can be placed.
Page 8 One version does all To avoid the confusion of which product to purchase and install the Universal Controller (CVS-012) comes fully loaded with a variety of features UNI-CON-001 having a built-in siren. It’s simply a matter of enabling the functions required via the ‘easy-to-use software’.
Page 9 (MCS-T8) MICROPHONES UNI-HAP-XXX UNI-MID-XXX UNI-MIN-XXX UNI-MIC-XXX Note: Special ALTERNATIVE configurations may be required PWM HANDSETS for operation OR KEYPADS with alternative PWM handsets. RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
Page 10 Note: Settings are not automatically set when returning to ‘Status Mode’. To save settings and for instructions on how to set various functions of the unit refer to the separate Programming Manual. RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
Page 11 The unit is normally supplied with this port un-programmed. NAME FUNCTION Output 500mA Max Ground CAN Data Low Data CAN Data High Data RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
Page 12 Mini Handset (MCS-T8), Midi Handset (MCS-T10) and Universal Handset Plus (MCS-T17) These handsets are now the preferred option for use with the Universal Controller (CVS-012) particularly for new installers. These units are supplied fully programmed by RSG to the customers specification, see page for individual specification sheets.
Page 13 An extremely versatile range of fully programmable handsets with user defined legends to suit a variety of applications. There are three types of Multi-Way switch units compatible with the Universal Controller (CVS-012). They have 7, 9 or 16 individual buttons including a built-in microphone and optional push to talk (PTT) if required.
Page 14 Please indicate in the relevant column which button should be part of the combo group. 1:12 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
Page 15 Keep words as short as possible and abbreviate long words, if an abbreviation is not stated we will insert a standard abbreviation. 1:13 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
Page 16 J4 : Universal Multi-Way Handset Programming Simple and Advanced Universal Multi-Way Handset Programming Process Universal Multi-Way Handsets are supplied fully programmed by RSG to the customers specification, however it is possible to re-programme the handset functions by using the following programming guides.
Page 17 J5 : Universal Handset Plus Programming Universal Handset Plus Programming Process The Universal Handset Plus is supplied fully programmed by RSG to the customers specification, however it is possible to re-programme the handset functions by using the following programming guide.
Page 18 BANK A BANK B OUTPUTS OUTPUTS MANUAL BANK B OUTPUTS CONTROL PIN ALLOCATION INPUTS REFER TO PROGRAMMING MANUAL TO ACTIVATE THESE INPUTS 1:16 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
Page 19 Basic wiring configuration for headlamp flash application and side light illumination feature. This diagram is to get new users started with the Universal Controller (CVS-012) and is based around using the device with the Universal Handset Plus (MCS-T17), the range of Universal Multi-Way Handsets also applies.
Page 20 Headlamp flash configuration and side light illumination operational notes. Connect the Universal Controller (CVS-012) as shown in section K4 using standard 21watt automotive bulbs and toggle switch. Please note these items are not supplied with the unit. Then also connect the chosen handset, via the extension lead as this ensures the correct signal orientation, to the Universal Controller (CVS-012).
Page 21 This current will flow when the auxiliary battery voltage is lower than the primary battery voltage and usually results in a blown fuse in the vehicle headlight circuit. 1:19 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
Page 22 Basic wiring configuration for siren activation (UNI-CON-001 only). This diagram is to get new users started with the Universal Controller (CVS-012) and is based around using the device with the Universal Handset Plus (MCS-T17), the range of Universal Multi-Way Handsets also applies.
Page 23 Siren activation configuration and operational notes. Connect the Universal Controller (CVS-012) as shown in section K2 using standard 21watt automotive bulbs, toggle and push button switches together with a 100watt siren speaker (UNI-CON-001 only). Please note these items are not supplied with the unit. Then also connect the chosen handset, via the extension lead as this ensures the correct signal orientation, to the Universal Controller (CVS-012).
Page 24 Basic wiring configuration for Run Lock application. This diagram is to get new users started with the Universal Controller (CVS-012) and is based around using the device with the Universal Handset Plus (MCS-T17), the range of Universal Multi-Way Handsets also applies.
Page 25 Then also connect the chosen handset, via the extension lead as this ensures the correct signal orientation, to the Universal Controller (CVS-012). Note, these connections can be made in addition to those already made in sections K2 and K3.
Page 26 RSG and Ford SVP (Special Vehicle Preparations) by a company called MHE Electronics and as such cross-reference is often made to the ‘MHE Unit’ and it’s generic type code CVS-012. Also, please note if using the PC software these cross-references will occur in some of the on-screen programming modules.
Page 27 6.8 Siren Speaker Connector Appendix A - Default Tables Appendix B - Flash Patterns Appendix C - Application Diagrams 29 10 Configuration Record 11 Version History RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
Page 28 CVS012 INSTALLATION GUIDE...
Page 29: Table Of Contents
CONTENTS Specification ............................3 1.1) Absolute Maximum Ratings ..................... 3 1.2) Power ............................3 1.3) Digital Inputs ..........................3 1.4) Analog Inputs ..........................3 1.5) Analog Monitoring ........................3 ...
Page 30: Specification
1) Specification Absolute Maximum R atings 1.1) • Supply Voltage: 18 Volts DC. • Supply Current: 40 Amps per power bank. • Standby Current: o Typical: 55 milliamps. (@13.8VDC, no peripherals attached) o ...
Page 31: Installation Requirements
2) Installation R equirements 2.1) Both the Bank A and Bank B Supply lines MUST be protected with individual 40 Amp fuses, preferably at (or near to) the battery terminal. 2.2) If the splitter charge primary sense input is used, the input MUST be protected by a 1 Amp fuse, preferably at (or near) to the primary battery terminal.
Page 32: System Description
3) System D escription 3.1) Siren S ystem The siren module supports 100W (8 Ohm or 11 Ohm) output speakers, and accepts inputs from an external radio and a PTT Microphone (or handhelds with built in PTT microphones.) 3.1.1) ...
Page 33: Runlock System
3.1.4) Siren Tone Options 3.1.4.1) Auto Scroll: When Auto Scroll is enabled, the siren tones will automatically scroll through the tone list every 5 seconds 3.1.4.2) Auto Airhorn: If the Auto Airhorn option is enabled the Airhorn will briefly sound between tone changes. 3.1.4.3) ...
Page 34: Splitter Charger System
The Runlock is deactivated by any of the following events: The handbrake is disengaged. If the handbrake is disengaged while the Runlock is active, the Runlock will be deactivated. The Runlock reset is triggered. If the Runlock Reset input is asserted while the Runlock is active, the Runlock will be deactivated.
Page 35: Rs485 Serial Interface
RS485 Serial Interface 3.6) The CVS012 currently supports the MHE Handheld Controller, and the Generic Handheld Controller (S-Link Protocol) CAN B us S erial I nterface. 3.7) A CAN Bus interface has been provided for communication with vehicle management systems and for the CVS012 Expansion Module.
Page 36: Status Screens
Status S creens 4.2) Various status and monitoring screens have been created to monitor system parameters and data. These can be scrolled through by pressing the ‘up’ or ‘down’ keys when not in the setup menu. 4.2.1) Home Screen A) ...
Page 37 4.2.3) Splitter Charger Screen A) Split Sense Voltage (Primary Battery Sense) B) High (Turn On) and Low (Turn Off) Voltage Settings. C) Charge Status (Indicates Split Data output is On or Off) 4.2.4) Inputs Monitor Screen A) ...
Page 38 4.2.7) Runlock Monitor Screen A) Runlock Data Output Status. B) Runlock Timer. Value in [brackets] is the timer setting. C) Runlock Low Start (RUNL) or High Start (RUNH) input active indicator. D) Ignition Input Active Indicator. E) ...
Page 39: Setup Menu
(5-19.5 Amps) Factory Defaults • o Manual o BTP Focus o AKL Ambulance 1 o RSG Met 1 Channel Options • o Select Channel (1-9, A-G, Siren Enable, Airhorn, Runlock) § Operating Mode...
Page 40: General Options
General O ptions 5.2) 5.2.1) Buzzer Enable or disable the internal buzzer. Select either ‘On’ or ‘Off’ 5.2.2) Backlight Controls the LCD Display Backlight. Select either ‘On’, ‘Off’ or ‘Auto’. The auto function will turn the display on whenever a key is pressed. If after 20 Seconds no key has been pressed the display backlight will turn off.
Page 41: Factory Defaults
5.2.15) Delay Settings Ignition Delay A Ignition Delay B Ignition Delays are used to keep an output on for a set period after the ignition is turned off. Two possible delays times can be used. Ignition Delay A and B are set-up in minutes. To use a delay, set the output mode for the desired channel to Ignition A or Ignition B.
Page 42 5.4.1) Output Mode Each output on the CVS012 can be set to output a set function or pattern. These functions and patterns are as follows: 120 BPM Alternating Flash – A. 120 BPM Alternating Flash – B. 90 BPM Alternating Flash – A. 90 BPM Alternating Flash –...
Page 43: Save Settings
5.4.2) Dropout Each high current output channel can have an independent voltage dropout setting. When the supply voltage drops below this level, the output is disabled. When the supply voltage returns to a safe operating level, i.e. above this setting, the channel resumes its normal operating mode.
Page 44: Wiring And Connections
6) Wiring and C onnections Power Supply C onnections 6.1) Bank A 13.8VDC 40 Amps MAX. Bank A supplies power to the Siren, and outputs 1 - 8. Bank B 13.8VDC 40 Amps MAX. Bank B supplies power to outputs 9 - G.
Page 45: Bank A And Bank B Output Connectors
Bank A a nd Bank B O utput Connectors 6.2) Common Ground...
Page 46: Manual Control Inputs
Manual Control I nputs 6.3) Name Function Output Controlled when ‘Manual as Remote’ disabled BANK A Name Manual 4 Input Channel 1 Manual 3 Input Channel 2 Manual 2 Input Channel 3 Manual 1 Input Channel 4 Manual 5 Input Channel 5 Manual 6...
Page 47: Output Monitors
Output Monitors 6.4) Name Function Note Channel 1 Monitor Output Channel 2 Monitor Output Channel 3 Monitor Output Channel 4 Monitor Output Channel 5 Monitor Output Channel 6 Monitor Output Channel 7 Monitor Output Channel 8 Monitor Output Channel 9 Monitor Output Channel A Monitor Output...
Page 48: Special Function Inputs
Special Function I nputs 6.5) Name Function Note Ignition Sense Input 12V Input from ignition circuit. Illumination \ Dim Input Sidelight Input Runlock Low Start Input Grounded ‘Negative’ Trigger. Runlock High Start Input 12V ‘Positive’ Trigger. Runlock Reset Input Footbrake Input.
Page 49: Handheld Control Data Connector
Handheld C ontrol D ata C onnector 6.6) Name Function 1(Left) Microphone Input Ground Common RS485 Data RS485 Data 12VDC 12V Supply Output 250mA Max. 6(Right) PTT Sw PTT Active Low. CAN Bus C onnector 6.7) ...
Page 50: Siren Speaker Connector
Siren S peaker C onnector 6.8) Name 1 (Left) 11 Ohm Speaker 11 Ohm Speaker 8 Ohm Speaker 4 (Right) 8 Ohm Speaker...
Page 51: Appendix A - Default Tables
7) Appendix A – D efault T ables 7.1) Manual Configuration Steady On 12.5 Volts 10 Amps Steady On 12.5 Volts 10 Amps Steady On 12.5 Volts 10 Amps Steady On 12.5 Volts 10 Amps Steady On...
Page 52 7.2) BTP Focus Steady On 12.0 Volts 10 Amps Steady On 12.0 Volts 10 Amps Steady On 12.0 Volts 10 Amps Steady On 12.0 Volts 10 Amps MultiFlash A 12.0 Volts 10 Amps Steady On 12.0 Volts 10 Amps Steady On 12.0 Volts 10 Amps...
Page 53 7.3) AKL Ambulance 1 PentaPulse Slow A 12.0 Volts 12.5 Amps PentaPulse Slow B 12.0 Volts 12.5 Amps MultiFlash A 12.0 Volts 12.5 Amps MultiFlash B 12.0 Volts 12.5 Amps MultiFlash A 12.0 Volts 12.5 Amps MultiFlash B 12.0 Volts 12.5 Amps Steady On 12.0 Volts...
Page 54: Appendix B - Flash Patterns
8) Appendix B – F lash P atterns 8.1) 60 BPM Alternating A & B This is a simple flash pattern running at 60 Beats per Minute (1Hz). The on and off times are symmetrical (50% Duty Cycle) and are 500 milliseconds long.
Page 55 8.7) Fast PentaPulse A & B 8.8) Slow PentaPulse with Pause A & B 8.9) Medium PentaPulse with Pause A & B 8.10) Fast PentaPulse with Pause A & B...
Page 56: Appendix C - Application Diagrams
9) Appendix C – A pplication D iagrams 9.1) Split Charging Diagram...
Page 57: Configuration Record
10) Configuration R ecord Use this page to record your CVS012 configuration. _ Volts _ Amps _ Volts _ Amps _ Volts _ Amps _ Volts _ Amps _ Volts _ Amps _ Volts _ Amps _ Volts _ Amps _ Volts...
Page 58: Version History
11) Version History Version Changes Date 2.06 Corrected Typographic Errors. 23 July 2008. Changed graphics on the following connectors: CAN Bus Power Supply RS485 Speaker Added System Disable to Special Function Connector. 2.09 Enabling the Siren – corrected pin 11 to pin 10. 27 Oct 2008.

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