RSG MCS-16 User Manual
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RSG MCS-16 User Manual

Universal controller lite
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VERSION 1
For the operation of standard vehicle rooftop lighting, secondary lighting and power management
This document is aimed to guide purchasers, installers and then the user of the Universal Controller Lite (MCS-16) simply and smoothly
through its operation so that it can be applied in the most effective manner. As such it is divided into the following sections:
Embedded software enables simple system set-up
together with amendments without the need
to change wiring
V1
USER GUIDE
RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com
CONTENTS
Section 1 - User Guide
A Device Family Overview
B General Overview
C Compatible Switch Units
D Typical System Specifications
E Product Specification
F
G Handset and Switch Unit Options 1:14 - 1:15
H Handset Specification
J
K Programming the Unit
1
Specification
2
3
System Description
4
5
Device Connections
1:1
1:2
1:3
1:4
1:5
1:6 - 1:13
1:16 - 1:19
1:20 - 1:23
1:24 - 1:35
2:36
2:37
2:38 - 2:41
2:42 - 2:44
2:45 - 2:47

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Summary of Contents for RSG MCS-16

  • Page 1 For the operation of standard vehicle rooftop lighting, secondary lighting and power management This document is aimed to guide purchasers, installers and then the user of the Universal Controller Lite (MCS-16) simply and smoothly through its operation so that it can be applied in the most effective manner. As such it is divided into the following sections:...

  • Page 2: Table Of Contents

    User Interface - Interactive Functions within the MCS-16 1:33 Configuring Multiple Handsets - MCS-T8, MCS-T10 and MCS-T16 1:34 Configuring Multiple Handsets - MCS-T17 1:35 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 3 16 buttons incorporating real-time primary and secondary battery Universal Hand Held Microphones voltage levels. Description: Stand-alone dynamic microphone with pre-amp. Part Number: UNI-DIS-XXX Part Number: UNI-MIC-005 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 4 Finally to help with installation and fault finding the MCS-16 is fitted with 24 diagnostic LED’s, each of which can display one of three indication colours (green, amber and red) to give immediate feedback without the need for a PC connection.

  • Page 5: Specification

    Universal Multi-Way Switch Units A range of Universal Multi-Way handsets and switch units have been developed for use with the Universal Controller Lite (MCS-16). An extension lead is plugged in to the RS485 port an approriate adaptor is added and the handsets simply plugs in.
  • Page 6 Single handset with optional built-in microphone Single handset with PA microphone Two handsets not exceeding 20 buttons in total For applications requiring between two and four handsets RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...

  • Page 7: Product Overview

    • 12v version only e-approved • 32 x timer modules other units via a laptop. RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...

  • Page 8: F:1 Power Connections And Outputs

    100 Watt Siren with PA Load Shedding Run Lock Split Charging Logic Installer Programmable LED Diagnostic Panel Can BUS Connection 16 Inputs Handset Options RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...

  • Page 9: F:2 Inputs And Switching Options

    Traditional Individual Switching Options MAXI SWITCH UNIT UNI-MAX-XXX SLIMLINE SWITCH UNIT UNI-SLM-XXX MEGA SWITCH UNIT UNI-MUL-XXX MAXIPLUS SWITCH UNIT UNI-MAXF/MXH-XXX MAXIPLUS SWITCH UNIT UNI-MAXF/MXH-XXX RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...

  • Page 10: F:3 Outputs And Power Options

    • Workshop mode • Multiple siren tones • Public address selected from software • Monitor signal active when siren on 100w Siren Speaker (8ohms) LSP-210 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...

  • Page 11: F:5 Can Bus Interface

    ‘CAN Bus User Interface Module’ that is within the Installer Program - see Section K. Activate Outputs to Control Hazard Warning Equipment RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...

  • Page 12: F:6 Gateway Controller

    F : CONNECTION AND SWITCH DETAILS UNIVERSAL CONTROLLER LITE (MCS-16) USER GUIDE F : Connection and Switch Details F:6 Gateway Controller 1:10 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...

  • Page 13: F:7 Run Lock

    ‘Run Lock User Interface Module’ that is within the Installer Program - see Section K. 1:11 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...

  • Page 14: F:8 Split Charging Logic

    - see Section K. Vehicle Primary Auxiliary Second Relay Battery Battery Primary Battery Supplying Power Vehicle Primary Auxiliary Second Relay Battery Battery 1:12 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...

  • Page 15: F:9 Led Diagnostic Display

    UNIVERSAL CONTROLLER LITE (MCS-16) USER GUIDE F : Connection and Switch Details F:9 LED Diagnostic Display Mode Selection GREEN AMBER Switch Output OK Over Current Voltage Dropout 1:13 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 16 G : Handset and Switch Unit Options G:1 Universal Mult-Way Switch Units Overview The range of Universal Multi-Way handsets and switch units are the preferred option for use with the Universal Controller Lite (MCS-16) particularly for new installers. These units are supplied fully programmed by RSG to the customers specification, see pages 1:16 - 1:23 for individual specification sheets.
  • Page 17 1:15 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 18 Keep words as short as possible and abbreviate long words, if an abbreviation is not stated we will insert a standard abbreviation. Cable entry and button numbering will remain in the same position regardless of the handset orientation. 1:16 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 19 Keep words as short as possible and abbreviate long words, if an abbreviation is not stated we will insert a standard abbreviation. Cable entry and button numbering will remain in the same position regardless of the handset orientation. 1:17 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 20 Keep words as short as possible and abbreviate long words, if an abbreviation is not stated we will insert a standard abbreviation. Cable entry and button numbering will remain in the same position regardless of the handset orientation. 1:18 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 21 Keep words as short as possible and abbreviate long words, if an abbreviation is not stated we will insert a standard abbreviation. 1:19 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 22 Cable entry and button numbering will remain in the same position regardless of orientation please tick the appropriate box to specify cable entry. One Box Single Vehicle Architecture (OBSVA) Solution compatible. 1:20 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 23 Cable entry and button numbering will remain in the same position regardless of orientation please tick the appropriate box to specify cable entry. One Box Single Vehicle Architecture (OBSVA) Solution compatible. 1:21 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 24 Cable entry and button numbering will remain in the same position regardless of orientation please tick the appropriate box to specify cable entry. 1:22 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 25 Cable entry and button numbering will remain in the same position regardless of orientation please tick the appropriate box to specify cable entry. 1:23 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 26 However, if all the latest features of the product are to be active then the latest update 'must' be downloaded. If required the RSG technical department can help with this decision. It is also worth noting that the CD supplied with the device is most likely not to be the latest version due to the time spent in storage before despatch.
  • Page 27 Primary 4 x Medium Power Outputs (2.5Amps maximum each) Current Supply Output To Operate Comment Consumption BANK A BOTTOM ROW LEFT CONNECTOR 1:25 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 28 2. Input signals 16 x in total 8 x Negative Switching Inputs Input To Operate In Conjunction with Other Functions if Appropriate Comment 1:26 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 29 Microphone and Radio Re-Broadcast Options Parameter to be Specified Required Yes/No and Operational Parameter Comment Microphone Required - separate unit Microphone required with handheld switch panel 1:27 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 30 From Brake Lights From Foot Brake From Clutch From Remote Button From High Level Input From Low level Input Inputs Assigned in Software: 1:28 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 31 If appropriate provide a schematic diagram below of the operational parameters required or submit a separate drawing: The parameters shown above should be defined by customers requiring RSG to assist with setting up a unique MCS-16 configuration file. Completed By...
  • Page 32 UNIVERSAL CONTROLLER LITE (MCS-16) USER GUIDE K : Programming the Universal Controller Lite (MCS-16) Power Distribution A typical sample of how power may be distributed within the MCS-16 to aid assigning outputs. BANK A (1-4 @ 20 AMPS each) SIREN BANK A INPUT (@ 7.5 AMPS)
  • Page 33 User Interface - Handset Type Following are the initial steps to set-up the MCS-16 and the corresponding handsets, leading on to a typical most complex function. However, as options are so vast and varied we recommend one of our training courses is attended.
  • Page 34 User Interface - Handset Buttons to MCS-16 Outputs Set-up as shown in the examples below. Enable Handset Buttons Configure Handset Buttons Label & Enable MCS-16 Outputs Configure MCS-16 Outputs 1:32 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 35 Options are so vast and varied it is recommended one of our training courses is attended - contact our sales department for details. 1:33 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 36 The Universal Controller Lite (MCS-16) can be controlled by up to 4 Universal Multi-Way The example below shows the configuration process for adding a second handset handsets. In order for a handset to be used with the MCS-16 it must be given a unique ‘identity’ on the system. Step 1 By default all Universal Multi-Way handsets are supplied as ‘Handset 1’.
  • Page 37 The example below shows the configuration process for adding a second handset handsets. In order for a handset to be used with the MCS-16 it must be given a unique ‘identity’ on the system. By default all Universal Multi-Way handsets are supplied as ‘Handset 1’. Handsets 2, 3 and 4 must Step 1 be re-configured.

  • Page 38: Installation Requirements

    2:44 Device Connections 2:45 MCS-16 Cables, Connectors & Adaptors 2:45 Microphone Cables, Connectors & Adaptors 2:45 Universal Devices Connections, Adaptors & Cables 2:46 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 39 • 100W siren speaker output 1.7 Communication • 1 x RS485 Communication • 1 x PWM input. • 2 x CAN Bus 2.0 2:36 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 40 2.2 If the primary sense input is used, the input MUST be fused (fuse rating of 20Amps or less as the application requires). 2.3 DO NOT obstruct fan vents along the top, side or under surfaces of the MCS-16. Do not install any equipment on top or underneath the MCS-16.

  • Page 41: System Description 2:38 -

    - Up to 4 inputs can be selected to inhibit the output. If any of the inhibit inputs is active, the output will not be turned on. Inhibits take precedence over Enables. 2:38 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 42 To set the volume levels for the MCS32, follow the following procedure: 1 Press and hold the MCS-16 Diagnostic Button on the side of the unit (this is located next to the System Connector) 2 While holding the MCS-16 Diagnostic Button, press and release the reset button (this is located just below the diagnostic button).
  • Page 43 3 : Sytem Description continued 3.7 Diagnostics (Front label LED indicators) The MCS-16 has 24 diagnostic LED's on the top side of the unit, which can be used to assist the installer in finding faults, etc. • CAN1 and CAN2...
  • Page 44 Negative Inputs (Inputs Connector) LEDS 1 - 8 display the state of the inputs. The input is low (0V) GREEN The input is high (>4V) 2:41 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 45 Power Supply to A-Bank Outputs and the Siren 4.2 Power Outputs NAME FUNCTION SUPPLY Power Outputs Bank A Power Outputs Bank B 4.3 Diode I/O’s 2:42 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 46 12v Output for CAN Remotes. Protected with a 500mA resettable fuse CAN 1 High CAN 1 Low Ground CAN 2 High CAN 2 Low 2:43 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 47 8 Ohm Speaker - typically to RSG 8 Ohm speaker - part number LSP-210 4 (Right) 8 Ohm Speaker - typically to RSG 8 Ohm speaker - part number LSP-210 2:44 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...

  • Page 48: Device Connections 2:45 -

    UNIVERSAL CONTROLLER LITE (MCS-16) USER GUIDE 5 : Device Connections 5:1 MCS-16 Cables, Connectors and Adaptors Cables and connectors that are supplied with the MCS-16 and are available to purchase as a spare complete kit or as individual items. 6M CROSS OVER...
  • Page 49 Programming CD Only (MCS-16) UNI-PRO-002 Universal Controller Lite (MCS-16) - UNI-LIT-001 Programming Lead Only (MCS-16) ACC-237 Programming Lead and CD (MCS-16) ACC-256 2:46 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...
  • Page 50 Midi Handset (T10) Rubber Surround - Spare 2011232-QFT ACC-316 Midi Handset (T10) Quick Fit Rubber Shroud - Spare 2011232-SHD ACC-325 Handset Hub MCS-MHH MCS-16M ACC-327 2:47 RSG Engineering Limited Telephone : 01543 438800 Fax : 01543 438801 Email : sales@rsg-ontop.com Web : www.rsg-ontop.com...

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