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CONDENSING BOILER INSTALLATION, OPERATING
AND MAINTENANCE MANUAL
CELL CONDENSE 300
CELL CONDENSE 420
CELL CONDENSE 480
CELL CONDENSE 600
CELL CONDENSE 720
CELL CONDENSE 900
CELL CONDENSE 1040
CELL CONDENSE 1210
CELL CONDENSE 1310
CELL CONDENSE 1510
CELL CONDENSE 1810
20.01.2022 Rev. 00
www.ecodense.com
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Related Manuals for Ecodense CELL CONDENSE 300
Summary of Contents for Ecodense CELL CONDENSE 300
- Page 1 CONDENSING BOILER INSTALLATION, OPERATING AND MAINTENANCE MANUAL CELL CONDENSE 300 CELL CONDENSE 420 CELL CONDENSE 480 CELL CONDENSE 600 CELL CONDENSE 720 CELL CONDENSE 900 CELL CONDENSE 1040 CELL CONDENSE 1210 CELL CONDENSE 1310 CELL CONDENSE 1510 CELL CONDENSE 1810 20.01.2022 Rev.
- Page 2 DEAR USER, The Condensing Boilers ECODENSE CELL CONDENSE 300, CELL CONDENSE 420, CELL CONDENSE 480, CELL CONDENSE 600, CELL CONDENSE 720, CELL CONDENSE 900, CELL CONDENSE 1040, CELL CONDENSE 1210, CELL CONDENSE 1310, CELL CONDENSE 1510, CELL CONDENSE 1810, are constructed and manufactured according to the most advance technological inventions and the safety rules.
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Page 3: Table Of Contents
STACK CONNECTIONS ....................... 18 ASSEMBLY ............................ 19 11.1. ECODENSE Assembly Instructions..................19 11.2. ECODENSE Single/CASCADE Assembly Instructions ............19 11.3. Assembly of Condensing Fluid Drain ..................19 ECODENSE CONTROL INSTRUCTIONS BEFORE START-UP..........21 ELECTRICAL DIAGRAM ......................23 COMMISSIONING ......................... 24 14.1. -
Page 4: Warnings
1. WARNINGS 1.1. Warning Symbols and Descriptions Symbols Symbol Descriptions Important information and useful hints. Warning of danger to life or property. Warning of electrical voltage. Product handling information. GAZ HATTINI TEMİZLEYİNİZ. CLEAN GAS LINE. "Clean the gas line" warning on gas line. ЧИСТАЯ... -
Page 5: General Safety Rules
1.2. General Safety Rules • All personnel engaged in installation, disassembly, commissioning, operation, control, maintenance and repair should have received the necessary training and fully read and understood this manual. • No changes that might damage the safety of the device must be made by persons and/or organizations on the device. - Page 6 Preventing damage caused by the presence of particles such as dirt, sediment, metal burrs on the heating circuit installation and condensing boiler, for the comfortable and longer service life of the boilers, It is recommended that the installation circuit is separated by plate heat exchanger as primary and secondary circuit For The High-rise Buildings, If height of structure more than 25 mt.
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Page 7: Terms Of Warranty
2. TERMS OF WARRANTY Main and auxiliary equipment and all components used in ECODENSE CELL CONDENSE 300, CELL CONDENSE 420, CELL CONDENSE 480, CELL CONDENSE 600, CELL CONDENSE 720, CELL CONDENSE 900, CELL CONDENSE 1040, CELL CONDENSE 1210, CELL CONDENSE 1310, CELL CONDENSE 1510, CELL CONDENSE 1810, Condensing Boilers are guaranteed for 1 year by TERMO ISI SİSTEMLERİ... -
Page 8: General Characteristics Of Condensing Boiler
ECODENSE CELL CONDENSE 300, CELL CONDENSE 420, CELL CONDENSE 480, CELL CONDENSE 600, CELL CONDENSE 720, CELL CONDENSE 900, CELL CONDENSE 1040, CELL CONDENSE 1210, CELL CONDENSE 1310, CELL CONDENSE 1510, CELL CONDENSE 1810 are designed for use as standalone as well as cascade. -
Page 9: Condensing Boiler Gas, Flue Gas And Heating Water Schema
4. CONDENSING BOILER GAS, FLUE GAS AND HEATING WATER SCHEMA 20.01.2022 Rev. 00... -
Page 10: Circuit Schemes
5. CIRCUIT SCHEMES 20.01.2022 Rev. 00... -
Page 11: Closed Circuit Components
6. CLOSED CIRCUIT COMPONENTS 6.1. Balance Tank Balance Tank (Separator) must be vertical. Advantages: Ø No hydraulic response occurs between the boiler circuit and the heating circuit. Ø Boilers and heating zones operate under suitable water flow. Sizing of Balance Tank: Ø... -
Page 12: Sizing Table For Expansion Tank
6.2. Sizing Table For Expansion Tank EXPANSION INLET & SYSTEM TANK OUTLET CAPACITY DIAMETER(D) DIAMETER(Ø) 1035 1150 1265 1380 1495 1610 1725 20.01.2022 Rev. 00... -
Page 13: Expansion Tank
6.3. Expansion Tank Expansion tank fore pressures must be adjusted according to system. Expansion tank should be placed parallel to circuit return line. 6.4. Manometer A manometer with capacity of at least 0 to 6 bar must be connected to system. Manometer should be placed to easily visible spot from filling point, preferably same point as expansion tank. -
Page 14: Water Quality
7. WATER QUALITY 1. Before connection of condensing boilers any dirt and residue in circuit must be cleaned. 2. Water Hardness and pH measurements should be made by the authorized or central service in the field where the boiler will be commissioned before the commissioning, and it should be decided whether the water can be used in the boiler water installation. -
Page 15: Technical Data
8. TECHNICAL DATA 8.1. Capacity Table ECODENSE CELL CONDENSE FLOOR TYPE CONDESING BOILER CELL CELL CELL CELL CELL CELL CELL CELL CELL CELL CELL TECHNICAL SPECIFICATIONS Birim CO NDENSE CO NDENSE CO NDENSE CO NDENSE CO NDENSE CO NDENSE CO NDENSE... -
Page 16: Condensing Boiler Dimensions
8.2. Condensing Boiler Dimensions MODEL (mm) (mm) (mm) 1020 1200 1825 CELL CONDENSE 300 1565 1200 1775 CELL CONDENSE 420 1565 1200 1775 CELL CONDENSE 480 1200 1565 1825 CELL CONDENSE 600 2115 1200 1775 CELL CONDENSE 720 1200 2115... -
Page 17: Noise Level
• Prevent strong impacts on top of the product and vibration while handling the product. • Do not leave the product in wet environment. Clean the inside of fuel line thoroughly before installing the burner to the fuel line. Any damage that may occur due to solid objects and metal particles from the fuel line shall not be covered by our company. -
Page 18: External Outdoor Sensor (Optional)
9.2. External Outdoor Sensor (Optional) Connect the sensor to the relevant terminal. The length of electric cable for external sensor connection is max. 25 m. A 2x1.5 cable should be used. The sensor must not be exposed to the morning sun and if possible, to direct sunlight. -
Page 19: Stack Connections
10. STACK CONNECTIONS 1. Horizontal stack extensions must be connected to boiler at 1.5°-3° angle in order to drain condensing fluid. 2. Stack setup must be according to local ventilation conditions. 3. Stack connections must be leak proof. Some examples of stack setup can be seen below: According to the EN 13501-1 8.102.2.7 clause, all the materials used in the boilers are in the Reaction to Fire limit Class F. -
Page 20: Assembly
11. ASSEMBLY 11.1. ECODENSE Assembly Instructions ECODENSE condensing boilers are designed to work as CASCADE; they are compatible for side by side or back to back operation. They provide suitable space utilization for every stokehold design at required capacities. 11.2. - Page 21 Condensing drain must not be changed or clogged after assembly. Clogging of condensing drain causes the boiler to automatically shut down or causes the siphon to overflow. It will be helpful to pour some hot water to the open parts of drain if there is a possibility of frost. Drain must be open at all times to ensure proper functioning of the boiler.
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Page 22: Ecodense Control Instructions Before Start-Up
12. ECODENSE CONTROL INSTRUCTIONS BEFORE START-UP 1. Ensure that boilers are mounted on fixed, firm and robust wall. Use metal hangers on improper walls. 2. Ensure that every boiler has connected to their own 6A fuse. 3. Maximum operation pressure is 6 bars in the closed circuit. Ensure that in CASCADE SYSTEMS, Balance tank is used below 6 bars and plate heat exchanger is used above 3 bars. - Page 23 Content suitability It is advised to interview with the manufacturer about Suitable liquid content. On first start-up if there is deficiency in the system detected by ECODENSE authorized service technicians, technicians are not allowed to activate the system.
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Page 24: Electrical Diagram
13. ELECTRICAL DIAGRAM 20.01.2022 Rev. 00... -
Page 25: Commissioning
14. COMMISSIONING 14.1. Before Commissioning Ø Open all open/closed valves between the device and systems. Ø Check gas connections by using foam and water solution for determining leakages on connections carefully. Ø Check the initial pressure of expansion tank. Ø Fill the water system. Ø... -
Page 26: Checks During Commissioning
Ø Make sure that parameters are programmed correctly. 15. ADJUSTING COMBUSTIN PARAMATERS Instructions below are specially prepared for ECODENSE service technicians. Before shipment parameters of all the boilers are adjusted at suitable capacity and pressure at factory’s test stand. Settings mentioned below are for combustion optimisation at field conditions. -
Page 27: Control Panel Button Specifications
16. CONTROL PANEL BUTTON SPECIFICATIONS 16.1. Adjusting Minimum Capacity 1. Connect probe of flue gas analyzer to measurement point. 2. Connect a manometer to the gas feed pressure measurement point and control if the pressure is at suitable value. 3. In order to operate the boiler at minimum capacity activate cooling mode via A button. “Controller stop function on “) Press selecting heating button for 3 seconds ( will be seen on the... -
Page 28: Adjusting Maximum Capacity
16.3. Adjusting Maximum Capacity Via Adjusting of room Comfort setpoint button set boiler capacity to 100%. Later when you press OK button, boiler will start working at medium capacity According to flue gas measurement values at maximum capacity, use A and C points for gas flow rate. -
Page 29: Maintenance
17. MAINTENANCE 17.1. Monthly Maintenance Monthly maintenance is a comprehensive process where general checks of condensing boiler and peripheral components are performed to prevent possible faults. After completion of maintenance and adjustment processes, make sure to perform an emission analysis. Ø... -
Page 30: List Of Error Code
18. LIST OF ERROR CODE Error Error Description Code Code Exterior temperature, sensor error Boiler temperature 1, sensor error Solid fuel boiler temperature, sensor error General flow water temperature, sensor error Flue gas temperature, sensor error Flow water temperature 1, sensor error Flow water temperature 1, cooling, sensor error Flow water temperature 2, sensor error Flow water temperature, main control device, sensor error... - Page 31 Error Error Description Code Code Temperature limit safety closing Water pressure is very high Water pressure is very low Water pressure switch disengaged Heating circuit 1 flow water temperature not reached Heating circuit 2 flow water temperature not reached Maximum boiler temperature exceeded DHW supply temperature not reached DHW legionella temperature not reached Flame loss in operation...
- Page 32 Error Error Description Code Code Maximum time per charging exceeded Maximum time for charging per week exceeded Heating circuit error Motor monitoring Diverter valve fan air error Boiler error Sensor error Pressure control Flow sensor error for efficiency measurement Return sensor error for efficiency measurement Pool sensor error Flow water temperature 3 sensor error...
- Page 33 Error Error Description Code Code Accumulation tank address error Main control device/system pump, address error Unpressurized cap, address error B10 sensor is lost Heating circuit 3 flow water temperature Heating circuit 3 temperature limiter Additional module 3 Sitherm Pro calculation BV step motor Drift test limit value Drift test is prevented...
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Page 34: Solution Recommendations For Some Of The Problems
19. SOLUTION RECOMMENDATIONS FOR SOME OF THE PROBLEMS Problem Cause Explanation-Recommendation Gas line/Gas Control of leak proofing of connections is required. Gas smell connections Be sure that measurement points are closed. Be sure that flue connections are leak proof and Unburned gas smell Flue tightness measurement points are closed. -
Page 35: After Sales Services
Tel: +90 282 685 44 80-81 Fax: +90 282 685 42 09 You can also reach us through www.ecodense.com website and servis@ecodense.com e-mail address. Please observe the following recommendations. • Use the product in accordance with the principles of this manual. -
Page 36: Notes
21. NOTES Please record and forward your measurements and observations to us. www.ecodense.com 20.01.2022 Rev. 00...
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