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This manual seeks to explain the installation of Cable Operating Mechanism (COM) using Flange Handle.
Flange Handle Assemblies, cable operating mechanisms, and cables are all required to be assembed together to operate an MCCB GCB100.
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
1) Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E.
2) This equipment must be installed and serviced only by qualified electrical personnel.
3) Turn off all power supplying this equipment before working on or inside equipment.
4) Always use a properly voltage sensing device to confirm power is off.
5) Replace all devices, doors and covers before turning on power to this equipment.
Failure to follow these instructions will result in death or serious injury.
1. Verify quantity and condition of the parts in the drawings below before installing.
[Hardware Kits]
※ Tightening Torque
Classification
M5 x 10
M6 x 18
M6 x 10
6-32UNC
M12 Nut
Installation Instruction
DANGER
6-32UNC (4EA)
M6X18 (2EA)
M6X10 (1EA)
M5X10 (2EA)
[Nema 3R/4 or 4X Flange Handle Ass'y]
Tightening Torque
25.5(2.9)
46.0(5.2)
46.0(5.2)
13.3(1.5)
34.7(3.9)
[Cable operating Mechanism(COM)]
Purpose of its use
Coupling Lever to Flange Handle Link and Plate Flange Ass'y
Connection of Bracket and Handle Holder
Connection of Plate Flange Ass'y and Flange Handle Ass'y
Connection of Release Lever, a Door Lock equipment
Coupling COM and MCCB to Enclosure
Coupling bracket and Cable Cylinder ( Assembled in Cable Cylinder )
- 1 -
GCB100
(GCBX1-FHC-N3R4-M/GCBX1-FHC-N4X-M)
[Plate Flange Ass'y]
[Cable Cylinder(sold separately)]
[Unit: lb-in (N•m)]
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Summary of Contents for Gladiator GCB100
- Page 1 (GCBX1-FHC-N3R4-M/GCBX1-FHC-N4X-M) This manual seeks to explain the installation of Cable Operating Mechanism (COM) using Flange Handle. Flange Handle Assemblies, cable operating mechanisms, and cables are all required to be assembed together to operate an MCCB GCB100. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH 1) Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices.
- Page 2 Installation Instruction 2. Tap & Hole Measure needed to install COM and Flange Handle ① Prepare 4 spots of Tap 6-32UNC to adhere COM. ② Prepare to adhere the Flange Handle Assembly. ③ Prepare 2 slots of Bolt Stud 1/4-20UNC to adhere Lock to Door. ④...
- Page 3 Installation Instruction GCB100 (GCBX1-FHC-N3R4-M/GCBX1-FHC-N4X-M) 3. How to couple Plate Flange Ass’y and Cable cylinder Connect Drive Shaft that is inside the plastic bag rotating it as ⓐ so that the end of Cable cylinder screw sticks out 2~3mm. Place Plate Lever in Ø10 slot and connect it as ⓑ to D8,E-Ring. Adhere Cable cylinder on Plate Base’s front side along with Cable Holder as ⓒ...
- Page 4 Installation Instruction 6. How to Connect MCCB and COM Maintain Handle of GCB100 on ON status and tighten COM along with the MCCB using 6-32UNC(4ea) Screw to Enclosure as ⓐ. 6-32UNC, Screw 7. How to Connect COM and Flange Handle Ass’y to Cable After attaching Cable cylinder loosely to COM with M12 NUT(2ea) as ⓐ, unscrew a M5 NUT.
- Page 5 Installation Instruction GCB100 (GCBX1-FHC-N3R4-M/GCBX1-FHC-N4X-M) 8. After making MCCB to Trip, verify the Reset status moving the Handle towards OFF as ⓐ Finally, verify MCCB’s Reset status and move Handle Holder as ⓑ. Nonetheless, in case of opening Enclosure Door and moving Flange Handle to ON from OFF, it must be moved after unblocking Locking that can be done pulling the Release Lever of the Handle as ⓒ.
- Page 6 Installation Instruction 10. Flange Handle’s Principal Movements - ON, OFF(RESET) movements must operate smoothly when Door is locked. - Flange Handle movement has to be verified during ON, OFF operation by totally pushing the handle as ⓑ. - Enclosure Door only opens when Flange Handle is in “OFF” status. - Door Open is impossible when Handle is on “ON”.
- Page 7 GCB100 (GCBX1-FHC-N3R4-M/GCBX1-FHC-N4X-M) Este manual tiene como objetivo explicar la instalación de Cable Operating Mechanism (COM) usando Flange Handle. Se aplica Handle FHU-S o FHX-S y el COM-0 en MCCB GCB100. PELIGRO PELIGRO DE DESCARGA ELÉCTRICA, EXPLOSIÓN O DESTELLO POR ARQUEO 1) Utilice equipo de protección personal (EPP) apropiado y siga las prácticas de seguridad en trabajos eléctricos establecidas por su Compañía, consulte la norma 70E...
- Page 8 Installation Instruction 2. Medida del Tap & Hole necesaria para instalar el COM and Flange Handle ① Prepare 4 lugares del Tap 6-32UNC para adherir COM. ② Prepare para adherir the Flange Handle Assembly. ③ Prepare 2 lugares de Bolt Stud 1/4-20UNC para adherir Lock a Door. ④...
- Page 9 Installation Instruction GCB100 (GCBX1-FHC-N3R4-M/GCBX1-FHC-N4X-M) 3. Manera de acoplar Plate Flange Ass’y y Cable cylinder Conecte girando Drive Shaft que está dentro de la bolsa plástica como ⓐ para que la parte terminal de Cable cylinder screw sobresalga 2~3mm. Ponga Plate Lever en la muesca Ø10 y conéctelo como ⓑ a D8,E-Ring. Adhiera Cable cylinder en la parte delantera de Plate Base junto a Cable Holder como ⓒ...
- Page 10 Installation Instruction 6. Manera de Conectar MCCB y COM Mantenga en ON el Handle de GCB100, y conecte COM junto al MCCB usando 6-32UNC(4ea) Screw a Enclosure como ⓐ. 6-32UNC, Screw 7. Manera de Conectar COM y Flange Handle Ass’y a Cable Después de fijar flojamente Cable cylinder a COM con M12 NUT(2ea) como ⓐ, destornille un M5 NUT.
- Page 11 Installation Instruction GCB100 (GCBX1-FHC-N3R4-M/GCBX1-FHC-N4X-M) 8. Después de hacer que MCCB haga Trip, verifique el estado de Reset moviendo Handle hacia OFF como ⓑ. Finalmente, verifique el estado de Reset de MCCB y mueva Handle Holder como ⓑ. Sin embargo, en caso de abrir Enclosure Door y mover Flange Handle a ON de OFF, debe moverlo después de desbloquear Locking que se logra jalando Release Lever de Handle como ⓒ.
- Page 12 Installation Instruction GCB100 (GCBX1-FHC-N3R4-M/GCBX1-FHC-N4X-M) 10. Los Movimientos Principales de Flange Handle - Los movimientos ON, OFF(RESET) deben operar suavemente cuando Door esté cerrado. - Se tiene que verificar el movimiento de Flange Handle a través del empuje total en operación ON, OFF como ⓑ.
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