Beijer Electronics BFI-E3 Start-Up

Beijer Electronics BFI-E3 Start-Up

Frequency inverter
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Beijer Electronics Frequency Inverter BFI-E3

1 Start-up document

This document is a simple start-up guide describing basic functionality of the drive BFI-
E3, firmware 3.11. Detailed explanations are to be read in User Manual BFI-E3 and is
attached with the drive itself but also possible to download from
www.beijerelectronics.com.

2 Important Safety Information

Read IMPORTANT SAFETY INFORMATION below, especially Warnings and Caution.
Danger: Indicates a risk of electric shock, which, if not
avoided, could result in damage to the equipment and
possible injury or death.
This variable speed drive product is intended for professional incorporation into complete equipment or systems as part of a fixed installation. If installed
incorrectly it may present a safety hazard. The BFI uses high voltages and currents, carries a high level of stored electrical energy, and is used to control
mechanical plant that may cause injury. Close attention is required to system design and electrical installation to avoid hazards in either normal operation
or in the event of equipment malfunction. Only qualified electricians are allowed to install and maintain this product.
System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary training and experience.
They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport, storage, installation and
use of the BFI, including the specified environmental limitations.
Do not perform any flash test or voltage withstand test on the BFI. Any electrical measurements required should be carried out with BFI disconnected.
Electric shock hazard! Disconnect and ISOLATE the BFI before attempting any work on it. High voltages are present at the terminals and within the
drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable multimeter that no voltage is present on any
drive power terminals prior to commencing any work.
Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning off the supply.
Ensure correct earthing connections. The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the
fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, according to any local legislation or codes.
Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.
Within the European Union, all machinery in which this product is used must comply with Directive 98/37/EC, Safety of Machinery. In particular, the
machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies with EN60204 -1.
The level of integrity offered by the BFI control input functions – for example stop/start, forward/reverse and maximum speed is not sufficient for use in
safety-critical applications without independent channels of protection. All applications where malfunction could cause injury or loss of life must be
subject to a risk assessment and further protection provided where needed.
The driven motor can start at power up if the enable input signal is present.
The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any work on it. Never carry
out any work on the Drive, Motor or Motor cable whilst the input power is still applied.
The BFI can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the motor directly to the mains
supply. Obtain confirmation from the manufacturers of the motor and the driven machine about suitability for operation over the intended speed range
prior to machine start up.
Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation.
The BFI has an Ingress Protection rating of IP20 or IP66 depending on the model. IP20 units must be installed in a suitable enclosure.
When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive-in place, dust and swarf from
drilling may lead to damage. BFI are intended for indoor use only.
The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the drive
Relative humidity must be less than 95% (non-condensing).
Ensure that the supply voltage, frequency and no. of phases (1 or 3 phase) correspond to the rating of the BFI as delivered.
Never connect the mains power supply to the Output terminals U, V, W.
Do not install any type of automatic switchgear between the drive and the motor
Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees
Ensure that all terminals are tightened to the appropriate torque setting
Do not attempt to carry out any repair of the BFI. In the case of suspected fault or malfunction, contact your local Beijer Electronics office for further
assistance.
Beijer Electronics AB − a company in the Beijer Electronics Group
Parent Company (Reg. office)
Beijer Electronics AB
P.O. Box 426
SE-201 24 MALMÖ, SWEDEN
Telephone +46 40 35 86 00
Visiting address: Stora Varvsgatan 13a, Malmö
Danger: Indicates a potentially hazardous
situation other than electrical, which if not
avoided, could result in damage to property.
Subsidiaries
Norway, Drammen: Beijer Electronics AS,  +47 32 24 30 00
Denmark, Copenhagen: Beijer Electronics A/S,
Germany, Nürtingen: Beijer Electronics GmbH,  +49 7022 9660 0
UK, Castle Donington: Beijer Electronics Products,  +44 (0)845519 5430
Turkey Istanbul: Beijer Electronics ve Ticaret A.s  0090 216 366 32 0200
KI00369C 2021-09
Sida 1 (28)
+45 75 76 66

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Summary of Contents for Beijer Electronics BFI-E3

  • Page 1: Start-Up Document

    Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees Ensure that all terminals are tightened to the appropriate torque setting Do not attempt to carry out any repair of the BFI. In the case of suspected fault or malfunction, contact your local Beijer Electronics office for further assistance.
  • Page 2: Table Of Contents

    The material may only be used with products or software supplied by Beijer Electronics. Beijer Electronics assumes no responsibility for any defects in the material, or for any consequences that might arise from the use of the material.
  • Page 3: Installation

    0153/ 4,0 kW 0140-0240 [5,5-11kW] 0300-0460 [15-22kW] 125 8,2 14,8 0610-0720 [30-37kW] 18,1 1x230 BFI-E3-0070 and BFI-E3-0041 are without brake transistor for Size 1 and Size2 with. Mounting bolts Size 1-3: 4xM5, Size 4-5: 4xM8. NOTE Control Terminal, Required Torque All Frame Sizes: 0,5 Nm.
  • Page 4: Physical Dimensions Ip66

    [4,0-5,5 kW] 0300-0460 0300-0460 Does not exist [7,5-11 kW] [15-22 kW] 1x230 BFI-E3-0070 and 3x400 V BFI-E3-0041 are without brake transistor for Size 1-2ize2 with. Mounting bolts All Frame Sizes: 4xM4 NOTE Control Terminal, Required Torque All Frame Sizes: 0,5 Nm.
  • Page 5: Fuses, Cable Dimensions And Power Losses

    Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 4.3 Fuses, cable dimensions and power losses 200-240V ±10% - Single Phase Input – 3 Phase Output Output BFI-E3 Nominal Fuse or Supply Supply Nominal Motor Max Motor Power Power [kW] model Input...
  • Page 6: Installation Of Power Supply, Grounding And Motor Cable

    Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 4.5 Installation of power supply, grounding and motor cable IP66 Frame Size 1 IP66 Frame Size 2-4 A: Incoming Power Connections B: Motor Connections C: Control Terminal Connections D: Brake Resistor Connections Protective earth is connected to the screws marked with Protective earth symbol.
  • Page 7 Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 • Drive is to be connected with ground/PE by separate grounding wire. • 1-phase power supply should be connected to L1/L, L2/N. • 3-phase power supply should be connected to L1, L2 and L3.
  • Page 8: Brake Transistor And External Brake Resistor

    Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 4.6 Brake transistor and external brake resistor If a larger amount of regenerate power is being produced than the BFI can handle at stop function AC Flux Braking can be used. Means that motor is being over excitated during stop and used as brake resistor.
  • Page 9: Emc-Filter

    Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 4.7 EMC-filter BFI contains an internal EMC-filter connected to earth. BFI with built-in EMC-filter must never be used in systems were the 3-phase supplying net don’t have a neutral connected to earth, normally called IT-net.
  • Page 10 Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 The Start/stop switch can be used in combination with parameter P-64 and P-65 and terminal 2 and terminal 3 according to table below. Explanation of the table: - P-64=0: Function DI1 active if terminal=24V or switch in right- or left position.
  • Page 11: Overview Control Inputs/Outputs

    Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 4.9 Overview control inputs/outputs Picture below shows an overview of control signals for the drive and factory set functionality when the internal 24 VDC of the BFI is being used. +24 VDC 0-10 V output,...
  • Page 12: Basic Parameter Setting

    Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 5 Basic Parameter setting The basic parameter setting that always is to be checked or modified is listed below: Para- Name Default To be set Function meter settng If P-10, Motor rated speed, ≠ 0 unit is rpm instead of Hz.
  • Page 13: Digital Start In 2 Directions And Analog Frequency Set Point

    Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 5.2 Digital start in 2 directions and analog frequency set point Start of drive is done by either Start- and Direction signals or Start Forward/Start Reverse. Third digital input decides whether Preset speed1, P-20 or analog input is valid. If 4-20 mA is to be used current must flow into terminal 6 and out on terminal 7.
  • Page 14: Digital Start Signal And Frequency Set Point By Led Display

    Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 Digital start signal and frequency set point by LED display Connect terminal 2 with terminal 1 to give digital start signal forward and terminal 3 to 1 for digital start signal reverse. Output frequency can be increased and decreased by push button ”Up” and ”Down”. In parameter P-31 the start speed can be decided either latest speed or minimum speed.
  • Page 15: Analog Output, 0-10 Vdc

    Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 5.7 Analog output, 0-10 VDC Between terminal 8 and 9 an analog output of 0-10 VDC is generated. Maximum load is 20 mA. 0-10 V Output Para- Name Default Function meter setting 0 V reference 8: Output Frequency: 0-100% = 0-10 V =>...
  • Page 16: Vector Control With Standard Induction Motor

    Vector control is based on a mathematical description of motor characteristic. BFI-E3 can by this calculated actual speed of the motor. Vector control is activated by default and based on a motor with the same kW as the BFI.
  • Page 17: Control Of Bfi By Modbus Rtu

    5.14 Control of BFI by Modbus RTU BFI IP20 has one RJ45 port for Modbus RTU and BFI IP66 has two parallel RJ45 ports. A Modbus RTU network with BFI-E3, BFI-H3 or BFI-P2 is connected as below: Modbus master IP20...
  • Page 18: Control Of Bfi By Canopen

    BFI-E3 should have firmware version 3.08 (from August 2019) for full functionality. Eds-file to be used for BFI-E3 is called BFI-E3_Ver31.eds or later and is to be downloaded from www.beijerelectronics. BFI-E3 IP20 has one RJ45 port for CANopen and BFI IP66 has two parallel RJ45 ports. CANopen master X2 control HMI...
  • Page 19: Control Of Bfi By Modbus Tcp

    BFI-E3 should have firmware version 3.11 (from August 2021) for full functionality. Default IP- address of BFI-E3 is 192.168.1.253 and Subnet: 255.255.255.0. Enter the IP-address in a web browser to access the web server inside BFI-E3. Username is Admin and Password is the serial number of the BFI.
  • Page 20: Pi-Control

    Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 5.17 PI-control +24 VDC DI1: Start signal Status Action DI1 DI2 P12=5 & P15 = 0 DI2: PI / Pre Speed 1 any No output from drive 0-10V / 4-20mA Run with PI-control...
  • Page 21: Spin Start

    Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 5.19 Spin start On start the drive will attempt to determine motor speed and control the motor from its current speed. This gives a few seconds of start delay. Very useful in fan applications.
  • Page 22: Keypad

    Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 6 Keypad The drive is configured, and its operation monitored via the keypad and display. Used to display real-time information, to access and NAVIGATE exit parameter edit mode and to store parameter changes...
  • Page 23: Led Display

    Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 6.1 LED Display BFI-E3 has a built-in 6 Digit 7 Segment LED Display. On theright side of each digit there is a dot indicating status in BFI according to table below: 6.2 Monitoring from Keypad Put P14=201 to access monitor values in parameter group P0.
  • Page 24: Specification

    Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 7 Specification BFI-E3 (1 x 230 V) BFI-E3 (3 x 400 V) Drive Model 041 058 095 140 180 240 300 390 460 Output power, kW 0,37 0,75 0,75 Output current A, 10,5 15,3 Overload rating, A 175% of rated current for 2,0 s;...
  • Page 25: Disposal Requirements Under Weee Regulations

    Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 7.1 Disposal Requirements Under WEEE Regulations For professional users in the European Union: If you wish to discard electrical and electronic equipment (EEE), please contact your dealer or supplier for further information. For disposal in countries outside of the European Union: If you wish to discard this product please contact your local authorities or dealer and ask for the correct method of disposal.
  • Page 26: Warning And Alarm Codes

    Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 8 Warning and Alarm codes Drive Display Fault Description Corrective Action Fault Code Number Drive is healthy and in stop condition. Motor is not energized. No enable signal is present to start drive Brake resistor over Check cabling to the brake resistor and the brake resistor for short circuits.
  • Page 27 Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 Cooling Fan Fault Check / replace the cooling fan. Only IP66 drives. Temperature too high Drive ambient temperature too high, check adequate cooling air is provided. Indicates a fault on the output of the drive, such as 1-phase missing, motor Output fault phase currents not balanced.
  • Page 28 Beijer Electronics Frequency Inverter BFI-E3 KI00369C 2021-09 28 (28) www.beijer.se www.beijer.no www.beijer.dk www.beijerelectronics.de www.beijerelectronics.com www.beijerelektronik.com.tr...

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