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Related Manuals for Beijer Electronics E3
Summary of Contents for Beijer Electronics E3
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Page 2: Table Of Contents
Quick Start Up ....................................... 4 1.1. Important Safety Information 1.2. Quick Start Process 1.3. Quick Start Overview General Information and Ratings................................7 2.1. Identifying the Drive by Model Number 2.2. Drive Model Numbers Mechanical Installation ..................................8 3.1. General 3.2. UL Compliant Installation 3.3. - Page 3 A hazard of personal injury and/or equipment damage exists if codes are ignored during installation. This BFI-E3 contains high voltage capacitors that take time to discharge after removal of the main supply. Before working on the drive, ensure isolation of the main supply from line inputs. Wait ten (10) minutes for the capacitors to discharge to safe voltage levels.
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Page 4: Quick Start Up
1. Quick Start Up 1.1. Important Safety Information Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere. Danger : Indicates a risk of electric shock, which, if not Danger : Indicates a potentially hazardous situation avoided, could result in damage to the equipment and other than electrical, which if not avoided, could result possible injury or death. -
Page 5: Quick Start Process
1.2. Quick Start Process Step Action See Section Page Identify the Enclosure Type, Model Type and ratings of Identifying the Drive by Model Number your drive from the model code on the label. In particular Check the voltage rating suits the incoming supply Check the output current capacity meets or exceeds the full load current for the intended motor Unpack and check the drive. -
Page 6: Quick Start Overview
1.3. Quick Start Overview Quick Start – IP20 & IP66 Non Switched • Connect a Start / Stop switch between control terminals 1 & 2 o Close the Switch to Start o Open to Stop • Connect a potentiometer (5k – 10kΩ) between terminals 5, 6 and 7 as shown o Adjust the potentiometer to vary the speed from P-02 (0Hz default) to P-01 (50 / 60 Hz default) Quick Start –... -
Page 7: General Information And Ratings
2.2. Drive Model Numbers 110-115V ±10% - 1 Phase Input - 3 Phase 230V Output (Voltage Doubler), Built-in-EMC-filter Model Number Output Current (A) Frame Size BFI-E3-11-0023-101# 0.37 BFI-E3-11-0043-101# 0.75 BFI-E3-21-0058-104# 200-240V ±10% - 1 Phase Input - 1 Phase Output IP20/IP66, Built-in-EMC-filter... -
Page 8: Mechanical Installation
3. Mechanical Installation 3.1. General • The drive should be mounted in a vertical position only on a flat, flame resistant vibration free mounting using the integral holes or DIN Rail clip (Frame Sizes 1 and 2 only).Do not mount flammable material close to the drive. •... -
Page 9: Mechanical Dimensions - Ip66 Enclosed Units
3.5. Mechanical Dimensions – IP66 Enclosed Units Drive A / Height F / Depth G / Width Weight Size 25.0 148.5 28.5 176.0 276.5 251.5 33.4 197.5 Mounting Bolts All Frame Sizes 4 x M4 Tightening Torques Control Terminals: 0.5 Nm All Frame Sizes Power Terminals: 1 Nm 3.6. -
Page 10: Gland Plate And Lock Off
3.7. Gland Plate and Lock Off The use of a suitable gland system is required to maintain the appropriate IP / Nema rating. The gland plate has pre moulded cable entry holes for power and motor connections suitable for use with glands as shown in the following table. Where additional holes are required, these can be drilled to suitable size. -
Page 11: Power Wiring
4. Power Wiring 4.1. Connection Diagram Sec. Page 4.1.1. IP20 & IP66 (Nema 4X) Non- Switched Units A Protective Earth (PE) Connection B Incoming Power Connection C Fuse / Circuit Breaker Selection 4.3.2 D Optional Input Choke 4.3.3 E EMC Compliant Installation 4.10 F Incoming Power Connection G Optional Brake Resistor... -
Page 12: Incoming Power Connection
• The motor should be connected to the BFI-E3 U, V, and W terminals using a suitable 3 or 4 core cable. Where a 3 core cable is utilised, with the shield operating as an earth conductor, the shield must have a cross sectional area at least equal to the phase conductors when they are made from the same material. -
Page 13: Control Terminal Wiring
4.7. Using the REV/0/FWD Selector Switch (Switched Version Only) By adjusting the parameter settings the BFI-E3 can be configured for multiple applications and not just for Forward or Reverse. This could typically be for Hand/Off/Auto applications (also known and Local/Remote) for HVAC and pumping industries. -
Page 14: Motor Thermal Overload Protection
7/ Permissible cable length with additional external EMC filter 4.11. Optional Brake Resistor BFI-E3 Frame Size 2 and above units have a built in Brake Transistor. This allows an external resistor to be connected to the drive to provide improved braking torque in applications that require this. -
Page 15: Operation
Operation 5.1. Managing the Keypad The drive is configured and its operation monitored via the keypad and display. Used to display real-time information, to access and exit NAVIGATE parameter edit mode and to store parameter changes Used to increase speed in real-time mode or to increase parameter values in parameter edit mode Used to decrease speed in real-time mode or to decrease DOWN... -
Page 16: Parameters
6. Parameters 6.1. Standard Parameters Par. Description Minimum Maximum Default Units P-01 Maximum Frequency / Speed Limit P-02 500.0 50.0 Hz / Rpm Maximum output frequency or motor speed limit – Hz or rpm. If P-10 >0, the value entered / displayed is in Rpm P-02 Minimum Frequency / Speed Limit P-01... -
Page 17: Extended Parameters
P-13 Operating Mode Select Provides a quick set up to configure key parameters according to the intended application of the drive. Parameters are preset according to the table. 0: Industrial Mode. Intended for general purpose applications. 1: Pump Mode. Intended for centrifugal pump applications. 2: Fan Mode. - Page 18 Par. Description Minimum Maximum Default Units In addition, if P-24 > 0, P-02 > 0, P-26=0 and P-27 = P-02, this ramp time is applied to both acceleration and deceleration when operating below minimum speed, allowing selection of an alternative ramp when operating outside of the normal speed range, which may be useful in pump and compressor applications.
- Page 19 Par. Description Minimum Maximum Default Units 1 : DC Injection on Start. DC is injected into the motor at the current level set in P-59 for the time set in Index 1 immediately after the drive is enabled, prior to the output frequency ramping up. The output stage remains active during this phase. This can be used to ensure the motor is at standstill prior to starting.
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Page 20: Advanced Parameters
Par. Description Minimum Maximum Default Units P-44 PI Reference (Setpoint) Source Select Selects the source for the PID Reference / Setpoint 0 : Digital Preset Setpoint. P-45 is used 1 : Analog Input 1 Setpoint P-45 PI Digital Setpoint 100.0 When P-44 = 0, this parameter sets the preset digital reference (setpoint) used for the PI Controller as a % of the feedback signal. - Page 21 Index 2 : Thermal Overload Limit Reaction 0: It.trp. When the overload accumulator reaches the limit, the drive will trip on It.trp to prevent damage to the motor. 1: Current Limit Reduction. When the overload accumulator reaches 90% of, the output current limit is internally reduced to 100% of P-08 in order to avoid an It.trp.
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Page 22: Read Only Status Parameters
6.4. Read Only Status Parameters Par. Description Explanation P00-01 1 Analog input value (%) 100% = max input voltage P00-02 2 Analog input value (%) 100% = max input voltage P00-03 Speed reference input (Hz / RPM) Displayed in Hz if P-10 = 0, otherwise RPM P00-04 Digital input status Drive digital input status P00-05 User PI output (%) -
Page 23: Analog And Digital Input Macro Configurations
7. Analog and Digital Input Macro Configurations 7.1. Overview BFI-E3 uses a Macro approach to simplify the configuration of the Analog and Digital Inputs. There are two key parameters which determine the input functions and drive behaviour:- • P-12 – Selects the main drive control source and determines how the output frequency of the drive is primarily controlled. -
Page 24: Macro Functions - Terminal Mode (P-12 = 0)
7.5. Macro Functions - User PI Control Mode (P-12 = 5 or 6) P-15 DI3 / AI2 DI4 / AI1 Diagram STOP ENABLE PI REF P-20 REF STOP ENABLE PI REF AI1 REF AI2 (PI FB) 3, 7 STOP ENABLE PI REF P-20 E-TRIP... -
Page 25: Macro Functions - Keypad Mode (P-12 = 1 Or 2)
7.7. Macro Functions - Keypad Mode (P-12 = 1 or 2) P-15 DI3 / AI2 DI4 / AI1 Diagram STOP ENABLE INC SPD DEC SPD ˄------------------ START -----------------˄ STOP ENABLE PI Speed Reference STOP ENABLE INC SPD DEC SPD KPD REF P-20 REF ˄------------------ START -----------------˄... - Page 26 7.11. Example Connection Diagrams Diagram 1 Diagram 2 Diagram 3 Diagram 4 P-16 = 0 – 10V, (NC) P-16 = 0 – 10V P-47 = 0 – 10V, P-16 = 0 – 4- 20mA, etc. 10V, 4- 20mA, etc. 4- 20mA, etc. 4- 20mA, etc.
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Page 27: Example Connection Diagrams Modbus Rtu Communications
The Register number for each parameter P-04 to P-047 is defined as 128 + Parameter number, e.g. for parameter P-15, the register number is 128 + 15 = 143. Internal scaling is used on some parameters, for further details, please contact Beijer Electronics. -
Page 28: Technical Data
9.3. Single Phase Operation of Three Phase Drives All drive models intended for operation from three phase mains power supply (e.g. model codes BFI-E3-xxxxxx-3xxx) may be operated from a single phase supply at up to 50% of maximum rated output current capacity. - Page 29 9.4. Additional Information for UL Compliance BFI-E3 is designed to meet the UL requirements. For an up to date list of UL compliant products, please refer to UL listing NMMS.E226333 In order to ensure full compliance, the following must be fully observed.
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Page 30: Single Phase Operation Of Three Phase Drives Additional Information For Ul Compliance Emc Filter Disconnect Trouble Shooting
10. Trouble Shooting 10.1. Fault Code Messages Drive Display Fault Description Suggested Remedy Fault Code Number Drive is healthy and in a stopped condition. The motor is not energised. No enable signal is present to start the drive no-Flt Brake channel over current Check external brake resistor condition and connection wiring OI-b OI-b... -
Page 31: Fault Code Messages Notes
Notes... - Page 32 -EMAN-BE_V* 82-E3MAN-BE_V1.20...
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