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Summary of Contents for Blohm + Voss Oil Tools VES-HCL 350
- Page 1 Blohm+Voss Pipe Handling Equipment VES-HCL 350 Elevator Hydraulically Operated Part no. 613000-Y-H-F (with closing signal) Technical Documentation Original Instructions Blohm + Voss Oil Tools...
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Page 2: General Information
(ISO 9001) “Blohm + Voss documeNtAtIoN coNtAINs or not recommended by Oil Tools” reserves the Blohm + Voss Oil Tools, must INstRuctIoNs oN sAfety right to change the design be thoroughly satisfied that INstAllAtIoN opeRAtIoN ANd... -
Page 3: General Safety Issues
General safety issues Safety issues elevator WARNING: o WARNING: d WARNING: I Ne should AvoId o NeveR uNlAtch t Is Not AlloWed to cReAtING IGNItIoN souRces lIke opeN the tool WhIle A pIpe Is use ANy compoNeNts WhIch ARe " -b+v"... -
Page 4: Ves Elevators
VES elevators VES elevators WARNING: b ushING seGmeNts Serialnumber must AlWAys be used WIth the Pipe Size sAme seRIAl NumbeR ANd pIpe sIze veN WheN the bushING sIze Is the sAme bushINGs WIth dIffeReNt seRIAl NumbeRs must NeveR be used he elevAtoR must NeveR be used WIthout bushINGs Serialnumber and Pipe Size... -
Page 5: Ec-Declaration Of Conformity
EC-DECLARATION OF CONFORMITY Blohm + Voss Oil Tools Hermann-Blohm-Strasse 2 20457 Hamburg Phone:+49(0)40 3119-1139 Fax:+49(0)40 3119-3305 declare that the product Center Latch Elevator hydraulic operated, incl.feedback Signal, VES-HCL 350 for Pipe Range 2.3/8“-7“, c/w Bushings,350 ton 613000-Y-H-F which is the subject of this declaration, is in conformity with the following standard(s) or normative documents... -
Page 6: Table Of Contents
Inspection check lists Check Category I (Ongoing observation) 2. COMMISSIONING Check List Category II (Daily) Commissioning VES-HCL 350 Center latch Elevator 18 Check List Category III (every 6 months) Scope of supply Check List Category IV (every year) Hydraulic Characteristics... - Page 7 For Drill Collar without Zip Groove 7. DRAWINGS AND SPARE PARTS PN: 613000-Y-H-F Elevator VES HCL-350 hydraulic operated with Feedback PN: 613000-Y-H-F Parts List PN: 613005 VES-HCL 350 Basic parts for hydraulic operation PN: 613005 Parts List PN: 613040 Mechanic Kit PN: 613040 Parts List...
- Page 9 DESCRIPTION...
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Page 10: Description
1. DESCRIPTION General The Blohm + Voss VES-CL Elevator is designed with strength and safety factors in accordance with API Section 8C - Regulations and will be used for handling long, heavy strings drill pipe. The design of the bushing segments allows the tool to lift tubular, ensuring a safe hold while minimizing the possibility of damage to the pipe. -
Page 11: Elevator Body And Hydraulic Closing System
Closing signal unit When the bodies are completely closed and latched, the closing signal in the elevator is actuated. Technical Data VES-HCL 350 Center Latch Elevator Temperature working range ambient - 20° C to + 60° C* - 4° F to 140° F*... -
Page 12: Couplings
Couplings Screw couplings male and female with connecting thread NPT – 3/8“ inner thread. All hydraulic connections have a bushing and a plug. Safety equipment Closing signal When the latch is completely closed, line “C” triggers a hydraulic pressure signal of 110 to 120 bar as a feedback signal, indicating elevator closed. -
Page 13: Main Dimensions Ves-Hcl
Main Dimensions VES-HCL 350 VES-HCL 350 Length [mm] A Width [mm] 1017 Height [mm] C [mm] ... -
Page 14: Wear Bushing (Optional)
Wear Bushing (optional) Intend of Use: B+V Wear Bushing for VES-CL-Bushing Elevators are designed for reducing the Wear of the Elevator and only designed for being used with B+V VES-CL Bushing Elevators. Function: The B+V Wear Bushing for Bushing Elevators have to be choosen according to the size of the Bushing and the bore code according to the list below. -
Page 15: Hydraulic Schematic
Hydraulic schematic Latch Elevator Feedback... - Page 17 COMMISSIONING...
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Page 18: Commissioning
2. COMMISSIONING Commissioning VES-HCL 350 Center latch Elevator Blohm + Voss strongly recommends to accomplish the Elevator commissioning with the Blohm + Voss Commissioning. Read manual before first use ! Check crew is aware of all danger regarding handling the B+V tool. -
Page 19: Function Test
Function Test Check elevator opens by hydraulic pressure. Check feedback signal indicates elevator closed and latched. Check required bushings are installed before first use Check all bushing segments are of same size and serial number elevator Check if bushings are fixed correctly Check 18°... - Page 21 INSTALLATION...
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Page 22: Installation
3. INSTALLATION Lifting and transport WARNING: l ves-cl e Ift the levAtoR oN the lIftING eARs oNly WARNING: I solAte the elevAtoR fRom the hydRAulIc system WheN WoRkING oN It exchANGING slIps seGmeNts etc WARNING: W eAR youR peRsoNAl pRotectIoN equIpmeNt At All tImes WARNING: k eep dIstANce fRom the elevAtoR... -
Page 23: Schematic Hydraulic Plan With Feedback
Schematic hydraulic plan with Feedback Latch Elevator Feedback Hydraulic oils The below mentioned oils are recommended by B + V. Brand Flash point °C Above -20°C Flash point °C Below -20°C Aral Aral Vitam GF 46 Aral Vitam GF 32 Castrol Hyspin AWS-46 Hyspin AWS-32... -
Page 24: Installation Of The Hydraulics
Installation of the hydraulics Ensure that the controls are designed in such a way that, after a hydraulic or electric power black out, the actual situation of the valves doe not change. No movement in any part of the tool is allowed after the power, either electric or hydraulic or both, comes up again. -
Page 25: Installing And Removing The Bushing
Installing and removing Handle 613903 the bushing General A bushing consists of two segments in the elevator body . The body and the latch must be open in order to equip the elevator with the required bushing. Make sure that both bushing segments have the same size and serial number. -
Page 26: Installation Checklist
Installation Checklist Basically the elevator has to be installed as shown in the manual. Make sure the required bushings are installed before first use Make sure the bushings are fixated with the screws & lock wired Check 18° shoulder with gauge P/N 600168 for wear Make sure the feedback valve is correctly adjusted. - Page 27 OPERATIONS...
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Page 28: Operations
4. OPERATIONS WARNING: m AINtAIN AdequAte sAfAty dIstANce WARNING: N eveR opeN the elevAtoR WheN the pIpe loAd Is stIll suspeNded by the elevAtoR WARNING: o bseRve the elevAtoR coNtINuously WhIle closING to check If the elevAtoR Is pRopeRly closed Safety •... - Page 29 MAINTENANCE & INSPECTION...
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Page 30: Maintenance And Inspection
If cracks, excessive wear etc. is recognised, contact Blohm + Voss Oil Tools or an authorised service company. Weldings of the castings should be done only by Blohm + Voss Oil Tools or an authorised service company in according to Blohm+Voss welding procedure. -
Page 31: Grease Quality
Grease quality In order to achieve efficient greasing even at different environmental temperatures, we recommend the following grease types should be used (obtainable from Blohm + Voss Oil Tools): • Low-Viscosity grease Type AVIATICON Grease XRF. Alternatively; use EP gear lubricating grease for greasing ”non-oil tight gear trains”... -
Page 32: Bushing Wear/Bore Code Check
Bushing wear/bore code check Wear of Equipment Normal wear of bushings, bore and elevator ears caused by usage will eventually reduce the load capacity of elevators. The existence of cracks or the appearance of defects can indicate severe deterioration and even failures. Prompt attention is required either to remove the elevator from service immediately or to undertake appropriate repair. -
Page 33: Tool Joint Wear Data Drill Pipe
Tool Joint Wear Data Drill Pipe Check for wear of the Bushing/Elevator by measuring the Center Bore diameter. The maximum wear on the Center Bore is: Nominal size + 0,25 inch. The following table shows the minimum required Tool Joint diameter, depending on the Center Bore and rating of the Elevator. -
Page 34: Inspection Categories Acc. To Api Rp 8B
Inspection categories acc. to API RP 8B Category I Equipment shall be: • repairs This category involves observing • disassembled in a suitable- • re manufacture the equipment during operation for equipped facility to the extent Non-periodic inspection indications of inadequate performance. necessary to permit full When in use, equipment shall be inspection of all primary-load-... -
Page 35: Critical Load Inspection
Critical Load Inspection Critical loads may occur. For example: impact loads such as jarring, pulling on stuck pipe, etc. If critical loads occurred unexpectedly, conduct the inspection immediately. Dismantling Inspection Generally, when the equipment returns to base, warehouse, etc. Carry out the Tool inspection, immediately. -
Page 36: Inspection Check Lists
Inspection check lists CHECK LIST FRONT PAGE TYPE OF EQUIPMENT SERIAL NUMBER PART NUMBER SUPERVISOR DATE OF INSPECTION INSPECTION CATEGORY PLACE OF INSPECTION... -
Page 37: Check Category I (Ongoing Observation)
Check Category I (Ongoing observation) Observe during operation for inadequate performance Check List Category II (Daily) CHECK FOR THE FOLLOWING GENERAL ISSUES (but not limited to): DESCRIPTION CHECKED SIGNATURE Complete front page of check list for the records Check for correct size of elevator or bushings Check correct function elevator feed back signal Check state of lubrication Check functioning of elevator as a whole... -
Page 38: Check List Category Iii (Every 6 Months)
Check List Category III (every 6 months) GENERAL DESCRIPTION CHECKED SIGNATURE Carry out an Category II inspection NDT (MPI) critical areas. Some disassembly may be needed to do so Check parts for wear according to allowable tolerances. Remarks Check List Category IV (every year) GENERAL DESCRIPTION CHECKED SIGNATURE... -
Page 39: Critical Areas
Critical Areas Critical Areas - Latch Critical Areas - Hinge area Critical Areas - Latch ear and nose Critical Areas - Latch area... -
Page 40: Wear Data Criteria
Wear data criteria Body Hinge Pin (all data in mm) VES-CL 350 Dimension dia. new: 79,85 Bore dia. new max: 80,07 Bore dia. worn max: 80,65 Latch Hinge Pin (all data in mm) VES-CL 350 Dimension dia. new: 54,85 Bore dia. new max: 55,07 Bore dia. -
Page 41: Trouble Shooting
Trouble shooting Elevator does not open • Check hydraulic connections for damages • Check hydraulic pressure and flow rate • Check function and adjustment of control valve • Check function of closing signal unit Elevator does not close completely • Check hydraulic connections for damages •... -
Page 42: Handling, Storage And Transport
Handling, storage and transport Storage Storage of the tool requires the following measures to be taken: • Ensure the tool is protected from water ingress • Ensure the tool is stored in such a way, that personnel cannot be wounded by moving parts or sharp edges. - Page 43 SIZE COMPONENTS...
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Page 44: Size Components
6. SIZE COMPONENTS Bore Codes DP-Size 18° Bore Code 2.3/8” EU 2.7/8” IU 2.7/8” EU 3.1/2” IU 3.1/2” EU 4” 4” 4.1/2” IU+IEU 4.1/2” EU 5” 5.1/2” IEU 6.5/8” IEU 5.7/8” Tubing 2.3/8” P 2.3/8” U 2.7/8” P 2.7/8” U 3.1/2 P 3.1/2 U 4.1/2”... -
Page 45: Bore Codes
Bore Codes For Drill Collar with Zip Groove 3.1/8” 4.1/8” 4.3/4” 5.1/4” 5.1/2” 5.3/4” 6” 6.1/4” 6.1/2” 6.3/4” 7” 7.1/4” 7.1/2” 7.3/4” 8” For Drill Collar without Zip Groove 3.1/8” 3.1/4” 3.3/8” 3.1/2” 4” 4.1/8” 4.1/2” 4.3/4” 5” 5.1/8” 5.1/4” 5.1/2”... - Page 47 DRAWINGS & SPARE PARTS...
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Page 48: Drawings And Spare Parts
7. DRAWINGS AND SPARE PARTS PN: 613000-Y-H-F Elevator VES HCL-350 hydraulic operated with Feedback PN: 613000-Y-H-F Parts List Pos. Part no. Description 613005 Basic parts for hydraulic operation 613040 Mechanic Kit 613055 Hydraulic Assembly 7/16-20 JIC... -
Page 49: Pn: 613005 Ves-Hcl 350 Basic Parts For Hydraulic Operation
PN: 613005 VES-HCL 350 Basic parts for hydraulic operation 17 18... -
Page 50: Pn: 613005 Parts List
PN: 613005 Parts List Pos. Part no. Description 613001-BF HCL 350 Body 613002-BF HCL 350 Tür/Door 613542-BF Latch 613502 Latch Pin 613506* Latch Spring 612543-1* Latch Lock 612507* Latch Lock Spring 613510-2 Hinge Pin 615021* Dowel Pin 613902-1 Holding plate 617520* Safety sheet 613902-2*... -
Page 51: Pn: 613040 Mechanic Kit
PN: 613040 Mechanic Kit D (2 : 5) - Page 52 23,5 131,87...
- Page 53 C (1 : 2)
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Page 54: Pn: 613040 Parts List
PN: 613040 Parts List Pos. Part no. Description 613020 Latch Actuator 613006-2 Protection Frame XS 613042-1 Switch holder 612015 Hand Bearing (right) 612015-1 Hand Bearing (left) 613925-T Elevator Cylinder Protection 613016 Cylinder Protection 612544* Extended Safety Latch Lock Pin 622515* Safety Spring 612025 Bolt... -
Page 55: Pn: 613056 Hydraulic Assembly
PN: 613056 Hydraulic Assembly 17.3 17.5 Latch Elevator 17.4 17.6 17.2 SCCB-LAN (PN 2037) Feedback CXAD-XCN PRDB-LAN (PN 2036) (PN2017) PRDB-LAN 17.2 (PN 2017) CXBA-XCN CXBA-XCN (PN 2008) (PN2008) CXAD-XAN CXAD-XAN (PN 2003) (PN2008) 17.1 17.7 17.1... -
Page 56: Pn: 613056 Parts List
PN: 613056 Parts List Pos. Part no. Description 613023 HCL 350 Elevator control manifold assembly 612916-T Hydraulic Cylinder TYPE T 613050* Directional Poppet Valve 613047 Connection plate 612985 Blind screw 612987 Straight Connection 660587 Screw-in socket, straight 612986-U Swiveling Screw Fitting 613035 90°... -
Page 57: Pn 613023 Hcl 350 Elevator Control Manifold Assembly
PN 613023 HCL 350 Elevator control manifold assembly Default setting of the valves: Item 2: 2017 (2x) about 55 mm of the block Item 4: 2037 approximately 71 mm of the block PN: 613023 Parts List Pos. Part no. Description 613024 HCL 350 Elevator control manifold 2037... -
Page 58: Pn: 613051 Set Of Hose Assemblies For Ves Hcl 350
PN: 613051 Set of hose assemblies for VES HCL 350 Elevator Latch SCCB-LAN (PN 2037) Feedback CXAD-XCN PRDB-LAN (PN 2036) (PN2017) PRDB-LAN (PN 2017) CXBA-XCN CXBA-XCN (PN 2008) (PN2008) CXAD-XAN CXAD-XAN (PN 2003) (PN2008) PN: 613051 Parts List Pos. Part no. Description 612994* Hose Assembly 9"... -
Page 59: Pn: 612916-T Hydraulic Cylinder
PN: 612916-T Hydraulic cylinder 3 4 2 . 9 ø 3 5 612916-T 1 / 4 - 1 8 N P T 5 5 0 = 210bar Piston / Piston Rod m a x ø 40 / ø25,4 mm Stroke = 205mm... -
Page 60: Spare Parts For One-Year Operation
Spare Parts for One-Year Operation PN: 613005-RSP Parts List Pos. Part no. Description 613506* Latch Spring 612543-1* Latch Lock 612507* Latch Lock Spring 615021* Dowel Pin 617520* Safety sheet 613902-2* Screw 613783* Washer with TAP 613003* Screw 612552* 612559* Screw 613825* Safety sheet 612515*... - Page 61 PN: 613056-RSP Parts List Pos. Part no. Description 613050* Directional Poppet Valve 612988* Quick Coupling Coupler 612989* Quick Coupling Nipple 613993* Quick Coupling Coupler 613994* Quick Coupling Nipple 613051* Set of hose assemblies for VES HCL 350 755355* Plastic protective coil sleeve 612995* Dust Protection Coupler 613995*...
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