Summary of Contents for Blohm + Voss Oil Tools FloorHand 9GF-1102
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Blohm + Voss Oil Tools, LLC 9GF-1102 Cantilever Style FloorHand with 9FM-2050 Hydraulic Lift Technical Documentation To be used with Serial Numbers 200+...
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GENERAL INFORMATION Warnings and Notes information contained herein. and specifications without CE Marking WARNING: A “WARNING” Blohm + Voss Oil Tools, LLC, announcement. INDICATES A DEFINITE The tool complies with will not be held liable for The values specified in...
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Safety issues WARNING: ONE SHOULD WARNING: FAILURE TO NOT RE-USE THEM. ALWAYS WARNING: ALWAYS USE AVOID CREATING IGNITION CONDUCT ROUTINE REPLACE THEM WITH NEW LIFTING APPARATUS SOURCES, LIKE HEAT, AS A MAINTENANCE COULD SAFETY ELEMENTS. (SLINGS, CABLES, RESULT OF THE USE OF THE RESULT IN EQUIPMENT SHACKLES AND THE TOOL WITH OTHER TOOLS...
TABLE OF CONTENTS TABLE OF CONTENTS DESCRIPTION General Components Wrenches Spinner Frame Controls Lift Cylinder Specifications Hydraulic Requirements Shipping Data (Approximately allowing for crate or pallet) COMMISSIONING FloorHand Commissioning Procedure INSTALLATION Normal Rig Move Removal and Installation Lifting Attaching to the Lift Cylinder Locating the HPU and attaching the Hydraulic Lines Attaching the Hydraulic Lines Make Up Torque Adjustment...
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Hydraulic System Inspection Dismantling Inspection Check Category I (Ongoing Observation) Check List Category II (Daily) Check List Category III (Every Year) Check List Category IV (Every 2 years) Inspection Categories acc. to API RP 8B Periodic Inspection Inspection Check Lists SPARE PARTS Recommended Spare Parts for One Year Operation DRAWINGS...
General Components The Blohm + Voss Oil Tools, LLC FloorHand is a combination torquing and spinning tool designed for quick installation on a variety of drilling rigs. This manual covers the basic FloorHand 9GF-1102 including the 9FM-2050 Hydraulic Lift Cylinder.
Lift Cylinder The Blohm + Voss Oil Tools, LLC Lift Cylinder 9FM-2050) provides working stroke length of the 36” (91.4 cm). The rated pressure for the cylinder is 3,000 psi (20,684.27 kPa. The cylinder has a maximum extend capacity of 4,915 lbs (415.91 kgs) and a maximum retracting capacity of 9,420 lbs (4,272.73 kgs) at 3,000 psi (20,684.27 kPa.
___ Without pipe, clamp and unclamp spinner 10 times, check for leaks. Note: spinner may, or may not close evenly, this is normal. ___ Back torque adjustment knob out completely, then turn in (clockwise) 4 turns, Blohm + Voss Oil Tools, LLC. ___ Actuate torque cylinder 10 complete strokes in each direction, check for leaks. ___ Adjust make up speed flow control for a 5 second stroke. Verify during commissioning.
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___ Set Pressure Release Valve (PRV) output to obtain 600 psi at lower clamp cylinder. Verify during commissioning. 17. ___ Clamp upper wrench, ensure that system pressure is now present on lower clamp cylinders also (PRV reading should not change), unclamp upper wrench, unclamp lower wrench. ___ Mock up test pipe, with torque, at end of stroke, check that gauge dump valve functions correctly. ___ Stall spinner in make direction and hold for 5 seconds, check for leaks. ___ Stall spinner in break direction and hold for 5 seconds, check for leaks. 21. ___ Operate manipulator / lift cylinder full up & down 10 times to remove all air from cylinder and counterbalance valve, check for leaks. If commissioning, inform rig crew that this should be done after every rig-up. ___ Raise manipulator / lift cylinder to mid stroke, check that counterbalance valve holds. ___ If applicable, extend and retract manipulator full out and in 5 times, check for proper function, check for leaks. ___ WARNING: Clamp lower wrench, verify that manipulator functions do not operate.
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Technician: Signature: Date: Record of Training Name: Areas of Training: Signature: Date: (Lubrication/Frequency/PM,etc.) My signature above indicates that I have read and understand the opening instructions and have been trained to use the above machine by Blohm+Voss Oil Tools, LLC Technicians. Acknowledgement of Rig Superintendant / Tool Pusher Date Name...
Normal Rig Move Removal and Installation Lifting The FloorHand 9GF-1102 and 9FM-2050 combination incorporates two lifting points on the uppermost area of the torque arm. The unit should always be lifted using a two part bridle, one leg of each bridle attached to one of the lifting points. Never lift the unit by a single leg.
Attaching to the Lift Cylinder The FloorHand is suspended by the lift cylinder (and an optional wench) by a suspension assembly and gimbal. This configuration allows the unit to float as well as swivel for maximum floor flexibil- ity and performance. The suspension assembly and gimbal should always be left attached to the unit.
Attaching the Hydraulic Lines When replacing these fittings, it is imperative to use exactly the same fitting in exactly the same orientation consistent with the factory installation. Always ensure that the quick disconnect fittings are fully engaged and locked (if appropriate to the type of fitting used). Attach the pressure line quick disconnect fitting from the manipulator to the pressure line fitting (the top fitting with the ball valve) at the top of the unit.
Make Up Torque Adjustment To make up a connection for the first time, it is necessary to set the make up torque to the proper setting for the given tool joint, as per appropriate specifications from either the well plan or from the drill pipe manufacturer.
Rig-Up/ Rig-Down • Attach a two part lifting bridle to the lifting eyes on the uppermost portion of the frame bracket using properly sized shackles. Attach one leg of the bridle to each bracket. • Take up the slack in the lifting bridle until the suspension assembly is just loose. •...
Making a Connection WARNING: BeFoRe opeRAtING the uNIt, mAke suRe thAt you hAve ReAd ANd uNdeRstANd thIs eNtIRe mANuAl ANd hAve BeeN pRopeRly tRAINed IN the opeRAtIoN oF the uNIt. Also veRIFy thAt the uNIt hAs BeeN pRopeRly INspected, Adjusted ANd luBRIcAted BeFoRe eAch use. WARNING: AlWAys clAmp the loWeR WReNch BeFoRe clAmpING the uppeR WReNch oR spINNeR.
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3. Release the "Extend" handle when the tool approaches the pipe center. Figure 14 4. Use the "Extend” handle to center the tool In and out first. Note: AlWAys ceNteR By eXteNdING FIRst ANd theN ceNteR By movING up ANd doWN! Figure 15 5.
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6. Once the FloorHand is centered on the Tool joint, clamp the lower wrench onto the box. Note: RememBeR to AlWAys keep youR FRee hANd oN the GReeN sAFety hANdle. NOTE: STAY CLEAR OF HARDBAND! Figure 17 7. TECHNICAL NOTE: When clamped alone, the lower wrench clamps at approximately 600 psi.
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9. Clamp the spinner on the pipe by pushing the spin clamp handle. Note: RememBeR to AlWAys keep youR FRee hANd oN the GReeN sAFety hANdle. Figure 20 10. Pull the spinner handle to "Spin In”. Figure 21 11. Shoulder up pin with spinner. Figure 22...
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12. Pull the spinner clamp handle to unclamp the spinner. Note: RememBeR to AlWAys keep youR FRee hANd oN the GReeN sAFety hANdle. Figure 23 13. Push the torque handle to clock the upper wrench to the full break out po- sition (counter clockwise) to ready the wrench for a full make up stroke.
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15. Unlock the torque adjustment locking knob. Note: No otheR AdjustmeNt should Be NecessARy uNless the pIpe sIZe oR specIFIed toRQue chANGes. hoWeveR, toRQue should Be moNItoRed oN eveRy coNNectIoN. Figure 26 16. Rotate the torque adjustment knob full counter clockwise. Note: thIs Is the ABsolute mINImum settING, ANd should AlWAys Be used As the stARtING poINt...
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18. While holding the torque handle fully in the makeup direction, slowly turn the torque adjustment knob clock- wise until the desired torque (marked in black on the gauge) is reached. When torque is reached, hold for 3 seconds; tighten the torque adjustment lock knob to hold the torque setting.
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20. Unclamp the lower wrench by pulling the lower wrench unclamp handle. Figure 31 21. Ensure all is clear and move the tool away from the pipe to the full re- tracted position. Note: RememBeR to AlWAys keep youR FRee hANd oN the GReeN sAFety hANdle.
Breaking a Connection 1. Slowly pull the "Lift” handle to raise the FloorHand approximately 2 to 3 feet from the rig floor. WARNING: NeveR AlloW youRselF oR someoNe else to Be BetWeeN the FlooRhANd ANd the pIpe, oR ANy FIXed oBject. Note: RememBeR to AlWAys keep youR FRee hANd oN the GReeN sAFety hANdle.
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4. Use the "Lift” handle to center the tool VERTICALLY on the tool joint. Figure 37 5. Once the FloorHand is centered on the tool joint, clamp the lower wrench onto the box by pushing the lower wrench clamp handle. NOTE: STAY CLEAR OF HARDBAND! Note:...
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7. Clamp the upper wrench by pushing the upper wrench clamp handle. NOTE: STAY CLEAR OF HARDBAND! Note: RememBeR to AlWAys keep youR FRee hANd oN the GReeN sAFety hANdle. Figure 40 8. Gently move the torque handle to the right to slowly break the connec- tion.
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10. After the breakout is complete, unclamp the upper wrench. Note: you mAy NoW ceNteR the uppeR WReNch hoWeveR thIs Is Not NecessARy. Figure 43 11. Clamp the spinner by pushing the spin clamp handle. Stay clear of the upset and tool joint taper. Figure 44 12.
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13. Pull the spin clamp handle to unclamp the spinner. Figure 46 14. Unclamp the lower wrench. Figure 47 15. Ensure all is clear and move the tool away from the pipe to the full re- tracted position. Figure 48...
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16. Lower the FloorHand to its full seated position. Note: It Is Good pRActIce to loWeR the tool completely AFteR eveRy cycle to Reduce INteRFeReNce WIth top dRIve seRvIce loop ANd oR kelly hose. Figure 49...
Troubleshooting Problem: Upper wrench slips when making or breaking a connection. START Is the operator Is there 2,500 psi allowing time for the Are the tong dies in good present at the wrench dies to bite into the tool condition? system pressure gauge? joint before operating torque cycle?
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Problem: Lower wrench slips when making or breaking connections. START Allow time for good die penetration. When breaking Is operator out,operator should Is there 2,500 psi allowing time for dies Are tong dies in good manually start break out present at wrench system to bite into the tool joint condition? slowly.
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Problem: After Manipulator / Lift Cylinder is raised, FloorHand slowly drifts down. START Cycle the lift Many times air will enter a cylinder. Complete Has there recently been a hydraulic system during a rig up and down five times to rig move? move.
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Problem: Upper wrench slips when making or breaking connection. START Spinner Install test gauge on the spinner Is 2,500 psi present on Slips clamp, test port, and then clamp system pressure gauge? on loose pipe. Stalls Observe the gauge and run the spinner.
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Problem: Transport pin cannot be installed, holes do not line up. START Is extension cylinder Is the lift cylinder fully Is transport pin damaged fully retracted? Both ends if extended down? or bent? applicable. Repair or replace transport pin. Ensure that there isn’t Check that extension any debris inside...
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Problem: All wrench & manipulator functions are inoperative. START The return line is Is there 2,500 psi probably loose. present at system pressure Check the quick gauge? disconnect fitting. The problem is most likely a Is 2,500 psi present at Are all valves in the system H.P.U output? open?
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Problem: Die block extends, but will not retract on its own. START Clamp the wrench in question. It may be necessary to clamp the lower wrench first. Replace clamp cylinder. Unclamp the same wrench. Ensure pin hole in cylinder rod is horizontal before installation.
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Problem: Manipulator / Lift Cylinder does not function. START Is transport pin installed in Remove transport Is 2,500 psi present at manipulator, or are the lift pin, Connect quick system pressure gauge? cylinder quick connects disconnects. disconnected? Is 2,500 psi Is the lower wrench present at H.P.U Unclamp &...
Grease Quality WARNING: AlWAys tuRN off the hydRAulIc poWeR In order to achieve efficient lubrication even uNIt, dIscoNNect the hydRAulIc lINes ANd tAG out at different environmental temperatures, we the hpu coNtRol befoRe lubRIcAtING the flooRhAN.. fAIluRe to do so mAy cAuse INjuRy to peRsoNNel oR recommend that the following grease types dAmAGe to the equIpmeNt.
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5. Spinner clamp cylinder pins - Use a grease gun on the grease fitting on each end of the spinner clamp cylinder. 6. Spinner guide tubes exterior- Brush grease on the spinner guide tubes. 7. Spinner guide tubes - Use a grease gun on the grease fittings. 8.
Removal of Die-block Procedure: 1. Remove the bolt. Number 1 2. Remove retainer. Number 2 3. Remove the retainer pin. Usie the opening on the front on the wrench and push the pin through the opening on the back of the wrench. (Not shown) figure 52 4.
5. Clean and grease the die slot. 6. Slide in new tong dies. 7. Replace tong die retainers. 8. Insert new cotter pins and bend legs to secure. Replacement of Centering Buttons Procedure: Figure 54 1. Remove the die block as described on page 2.
WARNING: AlWAys tuRN off the hydRAulIc poWeR uNIt ANd dIscoNNect the hydRAulIc lINes befoRe ReplAcING spINNeR dRIve RolleRs oN the flooRhANd. Replacing Spinner Drive Rollers The spinner drive rollers should be inspected after each trip and replaced if they show signs of deterioration or cracking.
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the drive roller shaft flush with (or slightly inside) the face of the lower spacer. Slide the entire assembly back into the spinner frame until the drive roller shaft contacts the back of the slot in the top plate of the spinner frame. Align holes, then lightly tap the drive roller shaft (Item 16) down to engage the lower end of the drive roller shaft with the bottom plate of the spinner frame.
After a field inspection, it is advisable to record the extent of testing and testing results. The periodic or critical load inspection may be conducted in the field. If cracks, excessive wear etc are recognized, contact Blohm + Voss Oil Tools, LLC or an authorized service company.
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Check Category I (ONGOING OBSERVATION) Observe during operation for inadequate performance Check List Category II (DAILY) CHECK FOR THE FOLLOWING GENERAL ISSUES (but not limited to): DESCRIPTION CHECKED SIGNATURE Complete front page of check list for the records Check state of lubrication Check functioning of FloorHand as a whole remarks Check for leakage...
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Check List Category III (EVERY 3 MONTHS) GENERAL DESCRIPTION CHECKED SIGNATURE Carry out a Category II inspection Remarks Check List Category IV (EVERY YEAR) GENERAL DESCRIPTION CHECKED SIGNATURE Carry out inspection II & III Remarks ___________________________________________ ________________________ SUPERVISOR DATE Periodic Inspection The recommended schedule for inspection of the FloorHand are as follows: •...
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Inspection Categories This is Category III inspection plus further inspection for which the equipment is disassem- bled to the extent necessary to conduct NDT of all primary-load-carrying components. Equipment shall be: • Disassembled in a suitable-equipped facility to the extent necessary to permit full in- spection of all primary-load-carrying components and other components that are critical to the equipment.
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Inspection Check Lists CHECK LIST FRONT PAGE TYPE OF EQUIPMENT SERIAL NUMBER PART NUMBER SUPERVISOR DATE OF INSPECTION INSPECTION CATEGORY PLACE OF INSPECTION...
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SPINNER SUB ASSEMBLY 9FH-10302 Figure 62 ITEM NO. PART NUMBER DESCRIPTION 9FH-01321 DRIVE ROLLER SPINNER RIGHT HALF 9FH-01320 DRIVE ROLLER SPINNER LEFT HALF 9FH-01323 SPINNER PEDESTAL CENTER SECTION 9FH-01142-1 HYDRAULIC SPINNER MOTOR 9FH-01015 DRIVE MOTOR GEAR 9FH-01399 DRIVE MOTOR GEAR CAP 9FH-01016 SPINNER CYLINDER ROD MOUNT 9FH-01018-9...
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SPINNER SUB ASSEMBLY 9FH-10302 ITEM NO. PART NUMBER DESCRIPTION 9FH-01384 DRIVE ROLLER SHAFT 9FH-01017 DRIVE ROLLER SHAFT RETAINER 9FH-01149-46 SPINNER MOTOR FLOW DIVIDER 9FH-01045-5 URETHANE SPRING 9FH-01027 SPRING CAP 9FH-01074-1 SPIN CLAMP CYLINDER 9FH-01025 SHORT SPINNER CLEVIS PIN 9FH-01026 LONG SPINNER CLEVIS PIN 9BN1133814 5/16 SAE FLAT WASHER 9BN133892...
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UPPER WRENCH SUB ASSEMBLY ORFS 9FH-10201 Figure 66 ITEM NO. PART NUMBER DESCRIPTION 9FH-01029 UPPER WRENCH WELDMENT 9FH-01520 REMOVABLE SPINNER POST ASSEMBLY 9FH-01074-2 CLAMP CYLINDER 9FH-01060 DIE BLOCK ASSEMBLY 9FH-01055 DIE BLOCK RETAINING PINS...
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UPPER WRENCH SUB ASSEMBLY ORFS 9FH-10201 ITEM NO. PART NUMBER DESCRIPTION 9FH-01056 DIE BLOCK PIN RETAINER 9FH-01023 SPINNER SLIDE BEARING 9FH-01022 POST WASHER 9FH-01150 UPPER CLAMP MANIFOLD ASSEMBLY 9FH-01058 UPPER MANIFOLD BRACKET 9FH-01074-5 TORQUE CYLINDER 9FH-01051 LONG TORQUE CYLINDER PIN 9FH-01052 SHORT TORQUE CYLINDER PIN 9FH-01378...
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UPPER WRENCH SUB ASSEMBLY ORFS 9FH-10201 ITEM NO. PART NUMBER DESCRIPTION 9BN1133895 1/2 SPLIT LOCKWASHER 9BN0115205 1/2-13 X 1 HHCS 9BN0115207 1/2-13 X 1-1/4 HHCS 9BN1133893 3/8 SPLIT LOCKWASHER 9BN24295 3/8-16 X 3-1/2 FHSCS 9BN66004 3/16 X 3/4 CLEVIS PIN 9BN65016 1/16 X 1 COTTER PIN 9BN1133814...
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REMOVABLE SPINNER POST ASSEMBLY 9FH-01520 Figure 67 Item Part number Description Qty. 9FH-01514 SPINNER POST 9FH-01515 SPINNER POST BASE ASSEMBLY 9FH-01516 SPINNER POST SPLIT COLLET 9FH-01517 SPINNER POST COLLAR 9BN1133895 1/2 SPLIT LOCKWASHER 9BN0115205 1/2-13 X 1 HHCS 9BN65153 1/4 X 4 COTTER PIN...
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LOWER WRENCH SUB ASSEMBLY ORFS 9FH-10101 Figure 68 Item Part number Description Qty. 9FH-01061 LOWER WRENCH WELDMENT 9FH-01074-2 CLAMP CYLINDER 9FH-01060 DIE BLOCK ASSEMBLY 9FH-01055 DIE BLOCK RETAINING PINS 9FH-01056 DIE BLOCK RETAINER 9FH-01050-1 DIE BLOCK / WRENCH SUPPORT BEARING 9FH-01102 MOUNTING BRACKET 9FH-01149-11...
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LOWER WRENCH SUB ASSEMBLY ORFS 9FH-10101 Item Part number Description Qty. 9BN1137264 3/8-16 TYPE-C LOCK NUT 9BN18519 1-1/8-12 X 4 HHCS DRILLED (CYLINDER BOLTS) 9BN0115205 1/2-13 X 1 HHCS 9BN1133895 1/2 SPLIT LOCKWASHER 9BN1133817 1/2 SAE WASHER 9BN0115217 1/2-13 X 3-1/2 HHCS 9BN0115369 3/4-10 X 4 HHCS 9BN1133898...
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DIE BLOCK ASSEMBLY 9FH-01060 Figure 69 Item Part number Description Qty. 9FH-01059 DIE BLOCK 9FH-01053 CENTERING BUTTON 9FH-01045-2 DIE BLOCK SPRING 9FH-01057 CENTERING BUTTON SPRING SPACER 9FH-01054 SPRING RETAINER PLUG 9BN60105 1/4-28 GREASE ZERK STRAIGHT 9FH-70622-1 BLUE DIAMOND TONG DIE 9FH-01216-1 DIE RETAINER PIN ONLY 9BN65076...
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2-7/8 ADAPTER KIT ASSEMBLY 9FH-10703 Figure 70 Item Part number Description Qty. 9FH-70622-2 BLUE DIAMOND TONG DIE 9FH-01445 2-7/8 ADAPTER ASSEMBLY 9FH-01074-15A LOW RANGE TORQUE CYLINDER ASSEMBLY...
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2-7/8 DIE BLOCK ADAPTER ASSEMBLY 9FH-01445 Figure 71 Item Part number Description Qty. 9FH-01446 2-7/8 ADAPTER 9FH-01448 CENTERING BUTTON 9FH-01447 ADAPTER RETAINER 9FH-01449 2-7/8 ADAPTER PIN 9FH-01445-1 2-7/8 BUTTON RETAINING PIN 9BN65076 1/8 X 1 COTTER PIN 9BN65016 1/16 X 1 COTTER PIN...
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WINCH AND MOUNTING ASSEMBLY 9FH-10701 Figure 72 Item Part number Description Qty. 9FH-01503 WINCH 9FH-10701-1 WINCH MOUNT ADAPTER PLATE 9FH-01504 WINCH MOUNTING PLATE 9FH-01503-1 1/4 X 30 WINCH CABLE 9FH-10614 WINCH ASSY HOSE / FITTING KIT 9BN0115105 3/8-16 X 1 HHCS 9BN1133893 3/8 SPLIT LOCKWASHER 9BN1133859...
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SERVICE KIT 9FH-10841 Figure 73 Item Part number Description Qty. 9FH-10842 TEST PORT HOSE / GAUGE ASSEMBLY 9FH-10843 TEST KIT STORAGE BOX 9FH-01154 FLOW METER 9FH-10844 HOSE / FITTING KIT FOR FLOW METER 9HCORBORK ORB O-RING KIT 9HCORFSORK ORFS O-RING KIT 9FH-01142-1OSRK MOTOR OUTPUT SHAFT REPAIR KIT 9FH-01149-1RK CONTROL VALVE SECTION SEAL KIT...
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LOW RANGE TORQUE CYLINDER CHART Low Range Torque Cylinder (3 1/4" bore) TORQUE - FOOT POUNDS MAKE UP TORQUE BREAK OUT TORQUE Figure 74...
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FLOORHAND COMPLETE HYDRAULIC SCHEMATIC SPINNER CONTROL CIRCUIT 9FH-01152-11 9FH-01149-46 ACCUMALATOR 9FH-01074-1 FLOW DIVIDER 9FH-01142-1 1600 psi SPINNER CLAMP SPINNER DRIVE MOTORS PRECHARGE CYLINDER 9FH-01149-19 SPINNER PO CHECK VALVE CLAMP CARTRIDGE VALVE SCVA SPINNER SPINNER CONTROL VALVES ARE VALVE PART OF MAIN CONTROL VALVE SCVB 9FH-01149-1 PART OF COMBINATION MANIFOLD...
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DIE BLOCK 82, 84, 86 DIE BLOCK ASSEMBLY 78, 82 DIE BLOCK PIN RETAINER DIE BLOCK RETAINER DIE BLOCK RETAINING PINS 64, 78, 82 DIE BLOCK SPRING DIE BLOCK / WRENCH SUPPORT BEARING 64, 82 DIE RETAINER PIN ONLY DIE RETAINER WITH COTTER PIN DOUBLE DRIVE RLR GEAR BEARING DOUBLE DRIVE ROLLER ASSEMBLY DOUBLE DRIVE ROLLER GEAR...
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HANDLE BRACKET FOR G6005 VALVE 64, 88 HANDLE BRACKET WELDMENT HANGER ADAPTER / LIFT CYLINDER ASSEMBLY 8, 67 HOSE / FITTING KIT FOR FLOW METER HYDRAULIC SPINNER MOTOR HYDRAULIC VALVE LINKAGE KIT 64, 88 IDLER GEAR IDLER GEAR ASSEMBLY 64, 73 IDLER SHAFT SPACER 64, 73 IN LINE PRESSURE FILTER ASSEMBLY...
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SPINNER POST COLLAR SPINNER POST SPLIT COLLET SPINNER SLIDE BEARING 64, 79 SPINNER SUB ASSEMBLY 8, 67, 73, 74 SPRING CAP SPRING RETAINER PLUG SYSTEM PRESSURE TAG 73, 79 TEST KIT STORAGE BOX TEST PORT HOSE / GAUGE ASSEMBLY TOP COVER TORQUE CONTROL CARTRIDGE TORQUE CYLINDER 79, 88...
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